A dust removal device for aerogel material
Patent Information
- Application Number
- CN202521619551.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-07-31
AI Technical Summary
[0003]在气凝胶毡的制备过程中,刚成型的气凝胶毡表面往往附着有大量的浮尘、碎纤维,因此需要专门的除尘装置;然而,现有的除尘装置,通常是利用吸尘器或静电吸附的手段来实现除尘,这样就使得气凝胶中所包含的灰尘不易充分的清理出来,致使整体的除尘效果不佳
本实用新型通过气缸二动作带动毛刷安装板一以及除尘毛刷一向下移动,使得除尘毛刷一与气凝胶材料接触,电机二带动同步带轮二转动,通过传动带带动同步带轮一转动,主动轴二也随着转动,从而带动皮带移动,连接块以及移动板也随着移动,使得除尘毛刷一沿着气凝胶材料移动,对气凝胶材料进行除尘,这样气凝胶材料在传送中可以自行的通过除尘毛刷一来进行清理灰尘,从而可以对气凝胶材料上的灰尘清理出来,避免了现有除尘装置由于都是直接通过吸尘方式而使得气凝胶材料中所包含的灰尘不易充分清理出来的情况发生,这样最终使得除尘的更充分、更高效,使得除尘使用的效果更佳;同时,通过设置有收集盒,进而可以对清理出来的灰尘进行收集。
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Figure CN224865903U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aerogel dust removal technology, specifically to a dust removal device for aerogel materials. Background Technology
[0002] Aerogel is a nanoscale porous solid material formed by replacing the liquid phase in a gel with gas through a sol-gel method and a certain drying process; examples include gelatin, gum arabic, silica gel, hair, and nails; various aerogel mats can be made using different carriers, and here aerogel sheets are aerogel mat sheets.
[0003] During the preparation of aerogel mats, the surface of freshly formed aerogel mats often has a large amount of floating dust and broken fibers attached, thus requiring specialized dust removal equipment. However, existing dust removal equipment usually uses vacuum cleaners or electrostatic adsorption to remove dust, which makes it difficult to fully remove the dust contained in the aerogel, resulting in poor overall dust removal efficiency. In view of the above shortcomings, it is necessary to design a dust removal device for aerogel materials. Utility Model Content
[0004] The purpose of this invention is to provide a dust removal device for aerogel materials to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a dust removal device for aerogel materials, comprising a casing, a collection component 1 disposed on the top of the casing, a conveying component 1 disposed above the collection component 1, a positioning component 1 mounted on the conveying component 1, a dust removal component 1 disposed above the positioning component 1, a dust removal component 2 disposed at the bottom of the casing, a conveying component 2 disposed below the dust removal component 2, a positioning component 2 mounted on the conveying component 2, and a collection component 2 disposed below the conveying component 2.
[0006] Preferably, the collection component includes a pull-out frame and a collection box. The pull-out frame has a pull-out groove inside, and the collection box with an open top is slidably disposed in the pull-out groove. The collection box has several partitions inside, which divide the collection box into several collection compartments. A handle is connected to the outside of the collection box.
[0007] Preferably, the conveying assembly includes a side plate and a conveyor belt. Two side plates are provided. One end of the side plate is equipped with a drive shaft, and both ends of the drive shaft are equipped with drive wheels. The end of the drive shaft is fixedly connected to the output end of the motor. The drive wheel is connected to the driven wheel via the conveyor belt. The driven wheel is mounted on the driven shaft, and the driven shaft is mounted on the other end of the side plate via a bearing.
[0008] Preferably, the positioning component one includes a positioning block, which is connected to the piston rod of the cylinder one. The cylinder one is mounted on a cylinder mounting plate, and the cylinder mounting plate is mounted on a side plate.
[0009] Preferably, the dust removal assembly includes a dust removal brush, which is installed at the bottom of the brush mounting plate. The brush mounting plate is connected to the piston rod of the cylinder, which is mounted on a movable plate. A guide sleeve is also installed on the movable plate, which is fitted onto a guide rod. The guide rod is mounted on the brush mounting plate.
[0010] Preferably, both ends of the movable plate are mounted on sliders, the sliders are slidably mounted on slide rails, the slide rails are mounted on the base plate, the base plate is mounted on the side plate via support columns, one end of the base plate is rotatably mounted with a driven pulley via a bearing seat, and the other end of the base plate is rotatably mounted with a second drive shaft via a bearing seat, on which a drive pulley is mounted.
[0011] Preferably, a synchronous pulley is mounted on the second drive shaft. The first synchronous pulley is connected to the second synchronous pulley via a transmission belt. The second synchronous pulley is mounted on the output end of the second motor. The drive pulley and the driven pulley are wound around a belt. A connecting block is mounted on the belt and is connected to the moving plate.
[0012] Preferably, the dust removal component two includes a dust removal brush two, which is installed at the bottom of the brush mounting plate two, which is installed on the slide of the slide cylinder, and the slide cylinder is installed on the slider of the rodless cylinder.
[0013] Compared with the prior art, the technical solution provided by this utility model has at least the following technical effects or advantages: This invention uses a cylinder to move a brush mounting plate and a dust-removing brush downwards, bringing the brush into contact with the aerogel material. A motor drives a synchronous pulley to rotate, which in turn drives the synchronous pulley to rotate via a transmission belt. The drive shaft also rotates, causing the belt to move, along with the connecting block and the moving plate. This allows the dust-removing brush to move along the aerogel material, removing dust. During transport, the aerogel material is automatically cleaned by the dust-removing brush, effectively removing dust and avoiding the problems of existing dust removal devices that rely on suction, which often fail to remove all dust. This results in more thorough and efficient dust removal, leading to better dust collection performance. Furthermore, a collection box is included to collect the cleaned dust. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a perspective view of the present utility model; Figure 2 This is a side view of the present invention; Figure 3 This is a perspective view of the conveying component in this utility model; Figure 4 for Figure 2 AA section view in the image.
[0015] In the attached image: 1. Chassis; 2. Collection Component 1; 201. Pull-out Frame; 202. Collection Box; 203. Handle; 3. Conveying Component 1; 301. Side Plate; 302. Drive Shaft 1; 303. Drive Wheel; 304. Motor 1; 305. Conveyor Belt; 306. Driven Wheel; 307. Support Plate; 4. Positioning Component 1; 401. Positioning Block; 402. Cylinder 1; 403. Cylinder Mounting Plate; 5. Dust Removal Component 1; 501. Dust Removal Brush 1; 502. Brush Mounting Plate 1; 503. Cylinder 2; 504. Moving Plate; 505. Guide Sleeve 506. Guide rod; 507. Slider; 508. Slide rail; 509. Base plate; 510. Support column; 511. Driven pulley; 512. Drive shaft two; 513. Drive pulley; 514. Synchronous pulley one; 515. Transmission belt; 516. Synchronous pulley two; 517. Motor two; 518. Belt; 519. Connecting block; 6. Dust removal assembly two; 601. Dust removal brush two; 602. Brush mounting plate two; 603. Slide table cylinder; 604. Rodless cylinder; 7. Conveying assembly two; 8. Positioning assembly two; 9. Collection assembly two. Detailed Implementation
[0016] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0017] Please see Figure 1-4As shown, this utility model provides a technical solution: a dust removal device for aerogel materials, including a housing 1, a collection component 2 on the top of the housing 1, a conveying component 3 above the collection component 2, a positioning component 4 installed on the conveying component 3, a dust removal component 5 above the positioning component 4, a second dust removal component 6 at the bottom of the housing 1, a second conveying component 7 below the dust removal component 6, a second positioning component 8 installed on the conveying component 7, and a second collection component 9 below the conveying component 7.
[0018] In this embodiment, the collection component 2 includes a pull-out frame 201 and a collection box 202. The pull-out frame 201 has a pull-out groove inside, and the collection box 202 with an open top is slidably disposed in the pull-out groove. The collection box 202 has several partitions inside, which divide the collection box 202 into several collection compartments. A handle 203 is connected to the outside of the collection box. The collection component 9 has the same structure as the collection component 2.
[0019] The conveying assembly 3 in this embodiment includes a side plate 301 and a conveyor belt 305. There are two side plates 301. One end of the side plate 301 is equipped with a drive shaft 302 through a bearing. Both ends of the drive shaft 302 are equipped with drive wheels 303. The end of the drive shaft 302 is fixedly connected to the output end of the motor 304. The drive wheel 303 is connected to the driven wheel 306 through the conveyor belt 305. The driven wheel 306 is mounted on the driven shaft. The driven shaft is mounted on the other end of the side plate 301 through a bearing. The side plate 301 is mounted on the pull-out frame 201 through two spaced support plates 307. Conveying assemblies are provided at both ends of the conveying assembly 3 and the second conveying assembly 7. The conveying assembly and the second conveying assembly 7 have the same structure as the first conveying assembly 3.
[0020] In this embodiment, multiple positioning components 4 are provided. Positioning component 4 includes a positioning block 401, which is connected to the piston rod of cylinder 402. Cylinder 402 is mounted on cylinder mounting plate 403, and cylinder mounting plate 403 is mounted on side plate 301. Positioning component 8 has the same structure as positioning component 4.
[0021] The dust removal assembly 5 in this embodiment includes a dust removal brush 501, which is installed at the bottom of a brush mounting plate 502. The brush mounting plate 502 is connected to the piston rod of a cylinder 503. The cylinder 503 is mounted on a moving plate 504. A guide sleeve 505 is also installed on the moving plate 504. The guide sleeve 505 is fitted onto a guide rod 506, which is mounted on the brush mounting plate 502. Both ends of the moving plate 504 are mounted on sliders 507. The sliders 507 are slidably mounted on a slide rail 508, which is mounted on a base plate 509. The base plate 509 is mounted on a side plate 3 via a support column 510. On 01, a driven shaft is rotatably mounted on one end of the base plate 509 via a bearing seat, and a driven pulley 511 is mounted on the driven shaft. A second drive shaft 512 is rotatably mounted on the other end of the base plate 509 via a bearing seat. A drive pulley 513 is mounted on the second drive shaft 512, and a first synchronous pulley 514 is mounted on the second drive shaft 512. The first synchronous pulley 514 is connected to the second synchronous pulley 516 via a transmission belt 515. The second synchronous pulley 516 is mounted on the output end of the second motor 517. The drive pulley 513 and the driven pulley 511 are wound around a belt 518. A connecting block 519 is mounted on the belt 518, and the connecting block 519 is connected to the moving plate 504.
[0022] The dust removal component 2 6 in this embodiment includes a dust removal brush 2 601, which is installed at the bottom of a brush mounting plate 2 602. The brush mounting plate 2 602 is installed on the slide of a slide cylinder 603, which is installed on the slider of a rodless cylinder 604. The rodless cylinder 604 is installed inside the housing 1.
[0023] The working principle of this utility model: The aerogel material is conveyed onto the conveyor belts of conveyor assembly 3 and conveyor assembly 5 via a conveying component. Motor 304 drives drive shaft 302 and drive wheel 303 to rotate. Drive wheel 303 drives conveyor belt 305 to move, thereby conveying the aerogel material on conveyor belt 305 to the middle of conveyor assembly 3 and conveyor assembly 5. Cylinder 402 pushes positioning block 401 upward, lifting the aerogel material. Cylinder 503 moves brush mounting plate 502 and dust removal brush 501 downward, causing dust removal brush 501 to... When the aerogel material comes into contact, motor 2 517 drives synchronous pulley 2 516 to rotate, which in turn drives synchronous pulley 1 514 to rotate via transmission belt 515. The drive shaft 2 512 also rotates, thereby driving belt 518 to move. Connecting block 519 and moving plate 504 also move, causing dust removal brush 1 501 to move along the aerogel material to perform dust removal. Dust falls into collection box 202. When collection box 202 is full, it can be pulled out to remove the full dust collection box 202 and then replaced with a new collection box 202.
[0024] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A dust removal device for aerogel materials, characterized in that: Includes a chassis (1), a collection component 1 (2) is provided on the top of the chassis (1), a conveying component 1 (3) is provided above the collection component 1 (2), a positioning component 1 (4) is installed on the conveying component 1 (3), a dust removal component 1 (5) is provided above the positioning component 1 (4), a dust removal component 2 (6) is provided at the bottom of the chassis (1), a conveying component 2 (7) is provided below the dust removal component 2 (6), a positioning component 2 (8) is installed on the conveying component 2 (7), and a positioning component 2 (8) is provided below the conveying component 2 (7). The system includes a second collection component (9) and a first dust removal component (5), which includes a first dust removal brush (501). The first dust removal brush (501) is installed at the bottom of a first brush mounting plate (502). The first brush mounting plate (502) is connected to the piston rod of a second cylinder (503). The second cylinder (503) is installed on a moving plate (504). A guide sleeve (505) is also installed on the moving plate (504). The guide sleeve (505) is fitted onto a guide rod (506). The guide rod (506) is installed on the first brush mounting plate. On (502), both ends of the movable plate (504) are mounted on the slider (507). The slider (507) is slidably mounted on the slide rail (508). The slide rail (508) is mounted on the base plate (509). The base plate (509) is mounted on the side plate (301) via the support column (510). One end of the base plate (509) is rotatably mounted with a driven pulley (511) via a bearing seat. The other end of the base plate (509) is rotatably mounted with a second drive shaft (512) via a bearing seat. The drive pulley (513) is installed on the drive shaft (512), and the synchronous pulley (514) is installed on the drive shaft (512). The synchronous pulley (514) is connected to the synchronous pulley (516) via the transmission belt (515). The synchronous pulley (516) is installed at the output end of the motor (517). The drive pulley (513) and the driven pulley (511) are wound on the belt (518). A connecting block (519) is installed on the belt (518), and the connecting block (519) is connected to the moving plate (504).
2. The dust removal device for aerogel materials according to claim 1, characterized in that: The collection component 1 (2) includes a pull-out frame (201) and a collection box (202). The pull-out frame (201) has a pull-out groove inside, and the collection box (202) with an open top is slidably arranged in the pull-out groove. The collection box (202) has several partitions inside, which divide the collection box (202) into several collection compartments. The collection box has a handle (203) connected to the outside.
3. The dust removal device for aerogel materials according to claim 1, characterized in that: The conveying assembly (3) includes a side plate (301) and a conveyor belt (305). There are two side plates (301). One end of the side plate (301) is equipped with a drive shaft (302) through a bearing. Both ends of the drive shaft (302) are equipped with drive wheels (303). The end of the drive shaft (302) is fixedly connected to the output end of the motor (304). The drive wheel (303) is connected to the driven wheel (306) through the conveyor belt (305). The driven wheel (306) is mounted on the driven shaft. The driven shaft is mounted on the other end of the side plate (301) through a bearing.
4. A dust removal device for aerogel materials according to claim 1, characterized in that: The positioning component 1 (4) includes a positioning block (401), which is connected to the piston rod of cylinder 1 (402). Cylinder 1 (402) is mounted on cylinder mounting plate (403), and cylinder mounting plate (403) is mounted on side plate (301).
5. A dust removal device for aerogel materials according to claim 1, characterized in that: The dust removal component 2 (6) includes a dust removal brush 2 (601), which is installed at the bottom of the brush mounting plate 2 (602). The brush mounting plate 2 (602) is installed on the slide of the slide cylinder (603), and the slide cylinder (603) is installed on the slider of the rodless cylinder (604).