A kind of shipping hub floodgate surface rust removal maintenance device

Abstract

The utility model relates to gate rust removal technical field, and disclose a kind of navigation hub flood discharge gate surface rust removal maintenance device, including transverse moving seat, further include: fixedly connected in the assembly vertical support of transverse moving seat front side, both sides of assembly vertical support front side are provided with lifting frame, the inside of lifting frame is provided with rust removal brush roll, the right side fixedly connected with motor one in the top of lifting frame;With transverse moving seat moves to gate, starts motor one, motor one drives rust removal brush roll to rotate, rust removal brush roll drives transmission gear and sprocket belt to rotate, so that the rust removal brush roll of other side also rotates, starts liquid supply pump, and rust removal agent liquid is sprayed on the surface of gate, in process, can first push transverse moving seat, so that gate surface is first sprayed with rust removal agent liquid, and rust removal brush roll is adhered with gate in rotation, and rust removal brush roll of rotation can hard friction has softened rust mark, push transverse moving seat, so that rust removal brush roll moves and cleans on the surface of gate.

Description

Technical Field

[0001] This utility model relates to the field of gate rust removal technology, specifically a rust removal and maintenance device for the surface of a flood discharge gate in a shipping hub. Background Technology

[0002] Currently, surface rust removal is an important and tedious task in the daily maintenance of floodgates at shipping hubs. Traditional rust removal methods mostly rely on manual hand tools or simple machinery for localized grinding, which is not only inefficient and labor-intensive, but also difficult to quickly, continuously, and over large areas remove rust from various parts of tall gates.

[0003] For floodgates that are in a humid environment for a long time, have a large surface area and uneven rust distribution, the existing equipment lacks the ability to move and cover the area and the flexible height adjustment mechanism. This results in obvious blind spots in rust removal operations, incomplete treatment, and affects the subsequent maintenance effect and the service life of the gate. Most existing devices do not integrate rust softening function, and repeated grinding is required when facing stubborn rust spots, which further reduces the efficiency of the operation and makes it difficult to meet the urgent needs of efficient maintenance of modern water conservancy facilities. Utility Model Content

[0004] The purpose of this invention is to provide a rust removal and maintenance device for the surface of a flood discharge gate in a shipping hub, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rust removal and maintenance device for the surface of a flood discharge gate in a shipping hub, comprising a transverse moving base, and further comprising:

[0006] An assembly vertical frame is fixedly connected to the front side of the transverse moving seat. Lifting frames are provided on both sides of the front side of the assembly vertical frame. A rust-removing brush roller is installed inside the lifting frame. A motor is fixedly connected to the right side of the top of the lifting frame. The output end of the motor is fixedly connected to the surface of the rust-removing brush roller. A transmission gear is fixedly connected to the bottom of the rust-removing brush roller. A toothed belt is sleeved on the surface of the transmission gear.

[0007] An adjustment mechanism is provided inside the assembly vertical frame, the adjustment mechanism including a lifting block, the lifting block being slidably connected inside the assembly vertical frame;

[0008] A softening mechanism is provided on the front side of the assembly vertical frame. The softening mechanism includes a spray plate, which is fixedly connected to the front side of the assembly vertical frame and is located inside the rust removal brush roller.

[0009] Preferably, the adjustment mechanism further includes a second motor, which is fixedly connected to the top of the assembly vertical frame. The output end of the second motor extends through the interior of the assembly vertical frame. A lead screw is fixedly connected to the output end of the second motor. The lead screw is threadedly connected to the interior of the lifting block. Both sides of the front side of the lifting block extend to the front side of the assembly vertical frame. The front side of the lifting block is fixedly connected to the rear side of the lifting frame.

[0010] Preferably, vertical rods are slidably connected to both sides of the lifting block, and the surfaces of the vertical rods are fixedly connected to both sides inside the assembly vertical frame.

[0011] Preferably, the softening mechanism further includes a liquid storage tank, which is fixedly connected to the top of the transverse moving seat. The liquid storage tank is connected to a liquid supply pump, and the output end of the liquid supply pump is connected to the input end of the spray plate.

[0012] Preferably, a transparent observation plate is fixedly connected to the rear side of the liquid storage tank, and the transparent observation plate is located at the top of the transverse moving seat.

[0013] Preferably, handles are fixedly connected to both sides of the liquid storage tank, and the handles are located on both sides of the liquid supply pump.

[0014] Preferably, the top and bottom of the lifting frame are fixedly connected with clamp plates, and the surface of the clamp plates is slidably connected to the surface of the assembly vertical frame.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This invention moves the transverse moving seat to the front of the gate, starts motor one, drives the rust-removing brush roller to rotate, and the rust-removing brush roller drives the transmission gear and toothed belt to rotate, so that the rust-removing brush roller on the other side also rotates. Start the liquid supply pump to spray the rust remover liquid onto the surface of the gate. In the process, the transverse moving seat can be pushed first so that the surface of the gate is first sprayed with rust remover liquid. Then the rotating rust-removing brush roller is brought into contact with the gate. The rotating rust-removing brush roller can hard rub the softened rust. Push the transverse moving seat so that the rust-removing brush roller moves and cleans the surface of the gate. Attached Figure Description

[0017] Figure 1 A three-dimensional structural schematic diagram of the rust removal and maintenance device for the surface of a flood discharge gate in a shipping hub provided by this utility model;

[0018] Figure 2 A three-dimensional structural diagram of the transparent observation plate provided by this utility model;

[0019] Figure 3 A three-dimensional structural diagram of the rust-removing brush roller provided by this utility model;

[0020] Figure 4A three-dimensional structural diagram of the lifting frame provided by this utility model;

[0021] Figure 5 A three-dimensional structural diagram of the liquid supply pump provided by this utility model.

[0022] In the diagram: 1. Lateral moving seat; 2. Assembly vertical frame; 3. Lifting frame; 4. Rust removal brush roller; 5. Motor 1; 6. Transmission gear; 7. Toothed belt; 8. Adjustment mechanism; 81. Lifting block; 82. Motor 2; 83. Lead screw; 84. Vertical rod; 9. Softening mechanism; 91. Spray plate; 92. Liquid storage tank; 93. Liquid supply pump; 94. Observation transparent plate; 10. Handle; 11. Hoop plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5 As shown, a rust removal and maintenance device for the surface of a flood discharge gate in a shipping hub includes a transverse moving base 1, and further includes:

[0025] The assembly vertical frame 2 is fixedly connected to the front side of the horizontal moving seat 1. Lifting frames 3 are provided on both sides of the front side of the assembly vertical frame 2. The lifting frame 3 is equipped with a rust removal brush roller 4 inside. A motor 5 is fixedly connected to the right side of the top of the lifting frame 3. The output end of the motor 5 is fixedly connected to the surface of the rust removal brush roller 4. A transmission gear 6 is fixedly connected to the bottom of the rust removal brush roller 4. A toothed belt 7 is sleeved on the surface of the transmission gear 6.

[0026] An adjustment mechanism 8 is provided inside the assembly vertical frame 2. The adjustment mechanism 8 includes a lifting block 81, which is slidably connected inside the assembly vertical frame 2.

[0027] A softening mechanism 9 is provided on the front side of the assembly vertical frame 2. The softening mechanism 9 includes a spray plate 91, which is fixedly connected to the front side of the assembly vertical frame 2 and is located inside the rust removal brush roller 4.

[0028] To achieve a more comprehensive effect in removing rust from the gate surface, an adjustment mechanism 8 is also provided. This adjustment mechanism 8 is located inside the assembly frame 2 and includes a lifting block 81, which is slidably connected inside the assembly frame 2. The adjustment mechanism 8 also includes a second motor 82, which is fixedly connected to the top of the assembly frame 2. The output end of the second motor 82 extends into the assembly frame 2, and a lead screw 83 is fixedly connected to the output end of the second motor 82. The lead screw 83 is threadedly connected inside the lifting block 81. Both sides of the front of the lifting block 81 extend to the front of the assembly frame 2, and the front of the lifting block 81 is fixedly connected to the rear of the lifting frame 3. Vertical rods 84 are slidably connected to both sides of the lifting block 81, and the surfaces of the vertical rods 84 are fixedly connected to both sides inside the assembly frame 2.

[0029] Start motor 82, which drives screw 83 to rotate. Screw 83 drives lifting block 81 to move. Lifting block 81 slides on the surface of vertical rod 84. At the same time, lifting block 81 drives lifting frame 3 to move up and down for adjustment. Lifting frame 3 drives rust removal brush roller 4 to adjust its position, so that rust removal brush roller 4 moves to the height of the part of the gate that needs to be cleaned.

[0030] To soften the rust on the gate surface, a softening mechanism 9 is also provided. The softening mechanism 9 is located on the front side of the assembly vertical frame 2. The softening mechanism 9 includes a spray plate 91, which is fixedly connected to the front side of the assembly vertical frame 2 and is located inside the rust removal brush roller 4. The softening mechanism 9 also includes a liquid storage tank 92, which is fixedly connected to the top of the transverse moving seat 1. The liquid storage tank 92 is connected to a liquid supply pump 93, and the output end of the liquid supply pump 93 is connected to the input end of the spray plate 91. A transparent observation plate 94 is fixedly connected to the rear side of the liquid storage tank 92 and is located on the top of the transverse moving seat 1.

[0031] When it is necessary to soften the dry and hard rust on the gate surface, start the liquid supply pump 93. The liquid supply pump 93 delivers the rust remover liquid inside the liquid storage tank 92 to the inside of the spray plate 91. The spray plate 91 sprays the rust remover liquid onto the surface of the gate, so that the rust in that part is softened and easy to clean.

[0032] The aforementioned shipping hub floodgate is a product with relatively mature existing technology. Its working principle is as follows: its main body consists of gate leaf, gate frame, opening and closing equipment and water-stopping device. The gate leaf is mostly made of welded steel plate or cast iron, which fits into the gate slot to form a sealing barrier. During operation, it is driven by winch, hydraulic device, etc. to realize the lifting or flipping of the gate body, thereby regulating the water flow and discharging excess floodwater.

[0033] Working principle: Move the transverse moving seat 1 to the front of the gate, start the motor 5, the motor 5 drives the rust removal brush roller 4 to rotate, the rust removal brush roller 4 drives the transmission gear 6 and the toothed belt 7 to rotate, so that the rust removal brush roller 4 on the other side also rotates. Start the liquid supply pump 93 to spray the rust removal liquid onto the surface of the gate. During the process, the transverse moving seat 1 can be pushed first so that the surface of the gate is first sprayed with rust removal liquid. Then the rotating rust removal brush roller 4 is brought into contact with the gate. The rotating rust removal brush roller 4 can hard rub the softened rust. Push the transverse moving seat 1 so that the rust removal brush roller 4 moves and cleans the surface of the gate. The transparent plate can be used to observe the liquid level inside the liquid storage tank 92. The handle 10 makes it easy for the user to push the transverse moving seat 1. The clamp plate 11 can increase the stability of the lifting frame 3 sliding up and down.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rust removal and maintenance device for the surface of a flood discharge gate in a shipping hub, comprising a transverse moving base (1), characterized in that, Also includes: An assembly vertical frame (2) is fixedly connected to the front side of the transverse moving seat (1). Lifting frames (3) are provided on both sides of the front side of the assembly vertical frame (2). A rust removal brush roller (4) is provided inside the lifting frame (3). A motor (5) is fixedly connected to the right side of the top of the lifting frame (3). The output end of the motor (5) is fixedly connected to the surface of the rust removal brush roller (4). A transmission gear (6) is fixedly connected to the bottom of the rust removal brush roller (4). A toothed belt (7) is sleeved on the surface of the transmission gear (6). An adjustment mechanism (8) is provided inside the assembly vertical frame (2). The adjustment mechanism (8) includes a lifting block (81), which is slidably connected inside the assembly vertical frame (2). A softening mechanism (9) is provided on the front side of the assembly vertical frame (2). The softening mechanism (9) includes a spray plate (91), which is fixedly connected to the front side of the assembly vertical frame (2) and is located inside the rust removal brush roller (4).

2. The rust removal and maintenance device for the surface of a flood discharge gate in a shipping hub according to claim 1, characterized in that: The adjustment mechanism (8) also includes a second motor (82), which is fixedly connected to the top of the assembly vertical frame (2). The output end of the second motor (82) extends through the interior of the assembly vertical frame (2). A lead screw (83) is fixedly connected to the output end of the second motor (82). The lead screw (83) is threadedly connected to the interior of the lifting block (81). Both sides of the front side of the lifting block (81) extend to the front side of the assembly vertical frame (2). The front side of the lifting block (81) is fixedly connected to the rear side of the lifting frame (3).

3. The rust removal and maintenance device for the surface of a flood discharge gate in a shipping hub according to claim 1, characterized in that: The lifting block (81) has vertical rods (84) slidably connected to both sides, and the surfaces of the vertical rods (84) are fixedly connected to both sides inside the assembly vertical frame (2).

4. The rust removal and maintenance device for the surface of a flood discharge gate in a shipping hub according to claim 1, characterized in that: The softening mechanism (9) also includes a liquid storage tank (92), which is fixedly connected to the top of the transverse moving seat (1). The liquid storage tank (92) is connected to a liquid supply pump (93), and the output end of the liquid supply pump (93) is connected to the input end of the spray plate (91).

5. A rust removal and maintenance device for the surface of a flood discharge gate in a shipping hub according to claim 4, characterized in that: A transparent observation plate (94) is fixedly connected to the rear side of the liquid storage tank (92), and the transparent observation plate (94) is located on the top of the transverse moving seat (1).

6. A rust removal and maintenance device for the surface of a flood discharge gate in a shipping hub according to claim 4, characterized in that: The liquid storage tank (92) is fixedly connected to handles (10) on both sides, and the handles (10) are located on both sides of the liquid supply pump (93).

7. A rust removal and maintenance device for the surface of a flood discharge gate in a shipping hub according to claim 1, characterized in that: The top and bottom of the lifting frame (3) are fixedly connected with clamp plates (11), and the surface of the clamp plates (11) is slidably connected to the surface of the assembly vertical frame (2).

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