A quick cleaning device for the inclined tube of a sedimentation tank of a sewage treatment plant
Patent Information
- Application Number
- CN202620064093.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-19
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2036-01-19
AI Technical Summary
然而,在长期运行过程中,斜管填料表面极易附着水中的悬浮颗粒、微生物菌群、藻类以及钙镁离子等沉积物
[0015]本申请实施例提供的一种污水处理厂沉淀池斜管快速清洗装置,通过压缩弹簧内弧面套接的压气套杆与喷发腔管内弧面精准适配,弹簧压缩时,压气套杆可沿腔管内壁平稳推进,对内部液体形成面状均匀挤压,避免传统活塞式挤压因受力不均导致的液体压力波动,同时,压力释放阶段,压气套杆随弹簧回弹匀速推动液体,确保高压液体以稳定流速通过连接试管输送至清洗区域,避免因压力骤变导致布水器布水不均,进一步保障清洗效果的一致性。通过压液头外弧面卡槽与连接轴的连接块套接,可随连接轴同步旋转,使液体喷射方向始终与刮刀片的刮除方向保持一致,刮刀片刚剥离的沉积物,可立即被压液头喷出的高压液体冲洗,避免沉积物二次附着。通过布水器外弧面与填料斜管内弧面适配,可将高压液体转化为环形或扇形均匀水流,配合布水器随连接轴同步旋转的设计,水流可覆盖斜管内壁的每一处区域,避免传统单点高压水枪因水流集中导致的局部冲洗过度、局部遗漏问题,冲洗均匀度提升,确保斜管内壁无残留杂质。
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Figure CN224866001U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of mining engineering technology, and in particular to a rapid cleaning device for inclined tubes in sedimentation tanks of sewage treatment plants. Background Technology
[0002] High-efficiency sedimentation tanks, as a key solid-liquid separation device, are widely used in municipal sewage treatment, industrial wastewater treatment, and water purification in waterworks due to their advantages of small footprint and high sedimentation efficiency. Inclined tube packing, as a core component of high-efficiency sedimentation tanks, forms a dense, inclined tubular structure that utilizes shallow sedimentation principles to significantly shorten particle settling distance, thereby significantly improving the treatment capacity and separation effect of the sedimentation tank. However, during long-term operation, suspended particles, microorganisms, algae, and calcium and magnesium ions easily adhere to the surface of the inclined tube packing. These deposits gradually clog the gaps between the inclined tubes, leading to increased flow resistance and reduced flow area, severely affecting the hydraulic conditions and sedimentation efficiency of the sedimentation tank. If not cleaned in time, it will not only reduce the water treatment effect but may also cause problems such as short-circuiting of water flow and sludge accumulation due to local blockage, and may even require shutdown for maintenance, increasing operating costs and maintenance burden.
[0003] Currently, manual cleaning requires operators to enter the sedimentation tank and disassemble the inclined tubes piece by piece for wiping or rinsing. This is not only labor-intensive and inefficient, but also poses certain safety hazards, especially in large sedimentation tanks or environments with poor water quality, where the operation is extremely difficult. While high-pressure water rinsing eliminates the need to disassemble the inclined tubes, the water flow direction and pressure of traditional rinsing equipment are difficult to control precisely, easily leading to cleaning dead zones. It has limited effectiveness in removing firmly attached sediments from the inner wall of the inclined tubes, and excessive pressure may damage the inclined tube structure. Utility Model Content
[0004] The main objective of this application is to provide a rapid cleaning device for inclined tubes in sedimentation tanks of wastewater treatment plants, which aims to solve the technical problems mentioned in the background art.
[0005] To achieve the above objectives, this application provides a rapid cleaning device for inclined tubes in sedimentation tanks of wastewater treatment plants, comprising a high-efficiency sedimentation tank body with a treatment chamber on its inner arc surface. An inclined tube is fitted onto the inner arc surface of the treatment chamber. The sedimentation chamber has its inner sidewall located on the bottom surface of the high-efficiency sedimentation tank body, and the sedimentation chamber and treatment chamber are in the same plane. A spray chamber tube has an inclined plate fixedly installed on the top of one end face. One side of the inclined plate is fixedly installed on the top of the high-efficiency sedimentation tank body by bolts. A connecting test tube is connected at one end to the spray chamber tube. A connecting shaft is placed inside the treatment chamber. A pressure head has its upper end face connected to the other end of the connecting test tube. A fixing ring has its outer arc surface fitted onto the bottom of the inner arc surface of the connecting shaft. A water distributor is fitted into the inner arc surface of the fixing ring. The outer arc surface of the water distributor is adapted to the inner arc surface of the inclined tube. One end of the connecting shaft is placed in the treatment chamber of the high-efficiency sedimentation tank body.
[0006] Optionally, the ejection chamber includes a water inlet, one side of which is located at the top of the outer arc surface of the ejection chamber, a compression spring, and the bottom end is placed on the surface of the high-efficiency sedimentation tank.
[0007] Optionally, a pressure sleeve rod is sleeved on the inner arc surface of the compression spring, and one end of the pressure sleeve rod is adapted to the inner arc surface of the ejection chamber.
[0008] Optionally, the connecting shaft includes connecting blocks disposed on the outer arc surface of the connecting shaft. The number of connecting blocks is several, and they are evenly distributed on the connecting shaft in a ring array. A scraper blade is disposed on one end face of the connecting block.
[0009] Optionally, a micro motor module is sleeved on the inner arc surface of the connecting shaft, a bent scraping end is provided at the end of the scraper blade away from the connecting shaft, and one end of the connecting test tube extends into the interior of the packing inclined tube.
[0010] Optionally, the liquid-pressing head includes a liquid-suction cone, one end of which is installed in the inner arc surface of the connecting shaft, and a filter kit is fixedly installed on the upper surface of the liquid-suction cone.
[0011] Optionally, the surface of the filter kit is provided with a plurality of slots, the outer arc surface of the liquid pressure head is provided with a groove, and the inner arc surface of the groove is fitted into the upper end surface of the connecting block.
[0012] Optionally, a supply connector is sleeved on the upper surface of the liquid pressure head, and a supply nozzle is provided in the middle of the upper surface of the supply connector.
[0013] Optionally, the inner arc surface of the supply connector is sleeved on the connecting test tube, and the filter kit and the water distributor are in the same plane.
[0014] Optionally, the outer arc surface of the water distributor is fitted with a cloth holder, the cloth holder is sleeved inside the fixing ring, and the bent scraper end is attached to the inner arc surface of the packing inclined tube.
[0015] This application provides a rapid cleaning device for inclined tubes in sedimentation tanks of wastewater treatment plants. A compressed air sleeve, fitted with the inner arc surface of a compression spring, precisely matches the inner arc surface of the spray chamber. When the spring is compressed, the compressed air sleeve smoothly advances along the inner wall of the chamber, creating a uniform surface compression of the internal liquid. This avoids the liquid pressure fluctuations caused by uneven force in traditional piston-type compression. Simultaneously, during the pressure release phase, the compressed air sleeve pushes the liquid at a uniform speed as the spring rebounds, ensuring that the high-pressure liquid is delivered to the cleaning area through the connecting tube at a stable flow rate. This prevents uneven water distribution by the distributor due to sudden pressure changes, further guaranteeing consistent cleaning results. The device uses a connecting block fitted with the outer arc surface groove of the liquid-pressing head to rotate synchronously with the connecting shaft, ensuring that the liquid spray direction always aligns with the scraping direction of the scraper blades. The sediment just removed by the scraper blades is immediately flushed away by the high-pressure liquid sprayed from the liquid-pressing head, preventing secondary adhesion of sediment. By adapting the outer arc surface of the water distributor to the inner arc surface of the packing inclined tube, high-pressure liquid can be converted into a uniform ring or fan-shaped water flow. Combined with the design of the water distributor rotating synchronously with the connecting shaft, the water flow can cover every area of the inner wall of the inclined tube, avoiding the problems of excessive local rinsing and local omissions caused by the concentrated water flow of traditional single-point high-pressure water guns. The rinsing uniformity is improved, ensuring that there are no residual impurities on the inner wall of the inclined tube.
[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0018] Figure 1 This is an overall cross-sectional view of the high-efficiency sedimentation tank body of this application; Figure 2 This is a schematic diagram of the connection between the ejection chamber and the supply connector in this application; Figure 3 This is an exploded structural diagram of the disassembled connecting shaft in this application; Figure 4 This is a schematic diagram of the disassembled structure of the water distributor in this application; Figure 5 This is a cross-sectional view of the hydraulic head in this application.
[0019] In the diagram: 1. High-efficiency sedimentation tank body; 101. Treatment chamber; 102. Packing material inclined tube; 2. Sedimentation chamber; 3. Ejection chamber; 31. Water inlet; 301. Inclined plate; 32. Compression spring; 33. Air compressor sleeve; 4. Connecting test tube; 5. Connecting shaft; 51. Connecting block; 52. Scraper blade; 521. Bending scraper end; 6. Liquid-pressing head; 61. Liquid-suction cone; 601. Slot; 62. Filter kit; 7. Retaining ring; 8. Water distributor; 801. Fabric rack; 93. Supply connector.
[0020] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0024] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0025] like Figure 1 , Figure 2 and Figure 3 As shown in the figure, this application embodiment provides a rapid cleaning device for inclined tubes in sedimentation tanks of sewage treatment plants. This rapid cleaning device for inclined tubes in sedimentation tanks of sewage treatment plants includes a high-efficiency sedimentation tank body 1, a treatment chamber 101 on its inner arc surface, a packing inclined tube 102 fitted onto the inner arc surface of the treatment chamber 101, a sedimentation chamber 2, the inner sidewall of which is set on the bottom surface of the high-efficiency sedimentation tank body 1, the sedimentation chamber 2 and the treatment chamber 101 being in the same plane, a spray chamber pipe 3, an inclined plate 301 fixedly installed on the top of one end face, one side of the inclined plate 301 being fixedly installed on the top of the high-efficiency sedimentation tank body 1 by bolts, a connecting test tube 4, one end of which is connected to the spray chamber pipe 3, a connecting shaft 5 placed inside the treatment chamber 101, a pressure head 6, the upper end face of which is connected to the other end of the connecting test tube 4, a fixing ring 7, the outer arc surface of which is fitted onto the bottom of the inner arc surface of the connecting shaft 5, and a water distributor 8. The water distributor 8 is fitted into the inner arc surface of the fixing ring 7. The outer arc surface of the water distributor 8 is adapted to the inner arc surface of the packing inclined tube 102. One end of the connecting shaft 5 is placed in the treatment chamber 101 of the high-efficiency sedimentation tank body 1. The spray chamber tube 3 includes a water inlet 31, one side of which is set at the top of the outer arc surface of the spray chamber tube 3. The bottom end of the compression spring 32 is placed on the surface of the high-efficiency sedimentation tank body 1. The inner arc surface of the compression spring 32 is fitted with a compressed air sleeve 33. One end of the compressed air sleeve 33 is adapted to the inner arc surface of the spray chamber tube 3. The connecting shaft 5 includes a connecting block 51, which is set on the outer arc surface of the connecting shaft 5. There are several connecting blocks 51, which are evenly distributed on the connecting shaft 5 in a ring array. One end face of the scraper blade 52 is set in the connecting block 51.
[0026] The high-efficiency sedimentation tank 1, with its pre-designed treatment chamber 101 on its inner arc surface, defines a closed and fixed space for cleaning operations. All subsequent cleaning actions are carried out around the inner wall of the packing inclined tube 102 fitted onto the inner arc surface of the treatment chamber 101. Simultaneously, the top of the high-efficiency sedimentation tank 1 is fixed to the inclined plate 301 of the spray chamber pipe 3 by bolts, providing stable support for the spray chamber pipe 3 and preventing displacement of the pipe during subsequent high-pressure liquid transportation. The bottom surface of the high-efficiency sedimentation tank 1 provides an installation foundation for the sedimentation chamber 2, ensuring that the treatment chamber 101 and the sedimentation chamber 2 are on the same plane and reserving a path for impurity settling. Based on the fixed foundation provided by the high-efficiency sedimentation tank 1, external cleaning fluid flows through the spray chamber pipe... The water inlet 31 at the top of the outer arc surface injects liquid into the cavity tube. The top design of the water inlet 31 not only prevents liquid overflow but also facilitates connection to the external liquid supply system for rapid replenishment. Then, the compression spring 32 at the bottom of the ejection cavity tube 3 is squeezed. The spring stores elastic potential energy, and the air compression sleeve 33 sleeved on its inner side is pushed into the cavity tube as the spring is compressed. Because the air compression sleeve 33 is adapted to the inner arc surface of the cavity tube, it can evenly squeeze the internal liquid and raise the liquid pressure to the preset high pressure value to complete the power reserve for high-pressure rinsing. At this time, one end of the connecting test tube 4 is connected to the outlet of the ejection cavity tube 3, and the other end extends into the inside of the packing inclined tube 102 and connects to the liquid pressure head 6 to form a liquid transmission channel. The device enters the cleaning state.
[0027] After the cleaning is initiated, the external force at the spray chamber 3 is removed, the compression spring 32 releases its elastic potential energy, and drives the air compressor rod 33 to rebound in the opposite direction, continuously applying thrust to the liquid inside the chamber. The high-pressure liquid enters the connecting test tube 4 through the chamber outlet to deliver the liquid in a directional manner, avoiding pressure loss and leakage, and ensuring that the high-pressure liquid is completely delivered to the inner wall area of the packing inclined tube 102. On the one hand, the end of the connecting test tube 4 extending into the inside of the inclined tube, through cooperation with the supply connector 93, realizes the liquid diversion. Part of the liquid is directly sprayed onto the inner wall of the inclined tube, precisely impacting local stubborn deposits. The other part of the liquid is delivered to the water distributor 8. Because the water distributor 8 is adapted to the inner arc surface of the packing inclined tube 102, it converts the liquid into a uniform water flow, thoroughly rinsing the inner wall of the inclined tube. On the other hand, in the treatment chamber 101 of the high-efficiency sedimentation tank 1, the scraper blade 52 rotates with the connecting shaft 5, and its bent scraper end 521 closely adheres to the inner wall of the packing inclined tube 102 to remove hardened deposits. The two cleaning actions are carried out simultaneously around the inclined tube target defined by the high-efficiency sedimentation tank 1.
[0028] like Figure 4 and Figure 5As shown, a micro motor module is sleeved on the inner arc surface of the connecting shaft 5. The scraper blade 52 has a bent scraper end 521 at the end away from the connecting shaft 5. One end of the connecting test tube 4 extends into the interior of the packing inclined tube 102. The liquid-pressing head 6 includes a liquid-suction cone 61, one end of which is installed in the inner arc surface of the connecting shaft 5. The filter kit 62 is fixedly installed on the upper surface of the liquid-suction cone 61. The surface of the filter kit 62 has several slots. The outer arc surface of the liquid-pressing head 6 has a retaining groove 601. The inner arc surface of 601 is sleeved onto the upper end face of the connecting block 51. The upper surface of the liquid pressure head 6 is sleeved with a supply connector 93. The upper surface of the supply connector 93 is provided with a supply nozzle in the middle. The inner arc surface of the supply connector 93 is sleeved onto the connecting test tube 4. The filter kit 62 and the water distributor 8 are in the same plane. The outer arc surface of the water distributor 8 is clamped with a cloth holder 801. The cloth holder 801 is sleeved onto the inside of the fixing ring 7. The bent scraper end 521 is attached to the inner arc surface of the packing inclined tube 102.
[0029] The connecting shaft 5 is entirely placed inside the treatment chamber 101 of the high-efficiency sedimentation tank 1. Connecting blocks 51 arranged in a ring array on its outer arc surface provide a fixed carrier for the scraper blade 52. The scraper blade 52 is fixed to the connecting block 51 via one end face, forming a rigid transmission chain. Simultaneously, the bent scraping end 521 of the scraper blade 52 is pre-fitted to the inner arc surface of the packing inclined tube 102. The micro-motor module on the inner arc surface of the connecting shaft 5 is in standby mode, both calibrating the position of the scraping component and storing subsequent power to ensure that the mechanical scraping action can accurately act on the inner wall of the inclined tube and the pressure head 6. The end face is connected to the other end of the connecting test tube 4. The outer arc surface groove 601 is sleeved on the upper end face of the connecting block 51, so that the liquid pressure head 6 and the connecting shaft 5 form a follow-up relationship. When the connecting shaft 5 rotates, the liquid pressure head 6 can move synchronously to avoid the liquid delivery path deviation. At the same time, the liquid suction cone 61 at the bottom of the liquid pressure head 6 is installed into the inner arc surface of the connecting shaft 5. The filter kit 62 on the upper surface of the liquid suction cone 61 is kept horizontal and is on the same plane as the subsequent water distributor 8. This not only reserves a channel for liquid filtration, but also ensures the uniformity of subsequent water distribution, thus completing the positioning and functional preparation of the liquid treatment component.
[0030] After the cleaning process is started, the micro motor on the inner arc surface of the connecting shaft 5 is powered on, causing the connecting shaft 5 to rotate at a constant speed around the axis. The connecting shaft 5 transmits power to the scraper blade 52 through the connecting block 51, causing the scraper blade 52 to move in a circular motion with the connecting shaft 5. The bent scraper end 521 slides against the inner arc surface of the packing inclined tube 102, physically scraping away stubborn deposits at different heights and circumferential positions. The annular array of connecting blocks 51 and scraper blades 52, combined with the length of the connecting shaft 5 that penetrates the treatment chamber 101, completely cover the inner wall of the inclined tube, solving the problem of dead corners in traditional cleaning.
[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A rapid cleaning device for inclined tubes in sedimentation tanks of wastewater treatment plants, characterized in that, include: The high-efficiency sedimentation tank body (1) has a treatment chamber (101) on its inner arc surface, and a packing inclined tube (102) is sleeved on the inner arc surface of the treatment chamber (101). The sedimentation chamber (2) has its inner wall set on the bottom surface of the high-efficiency sedimentation tank (1), and the sedimentation chamber (2) and the treatment chamber (101) are in the same plane; The ejection chamber (3) has an inclined plate (301) fixedly installed on the top of one end face. One side of the inclined plate (301) is fixedly installed on the top of the high-efficiency sedimentation tank (1) by bolts. Connect the test tube (4), with one end connected to the eruption chamber tube (3); The connecting shaft (5) is placed inside the processing cavity (101); The upper end of the liquid press head (6) is connected to the other end of the connecting test tube (4); The outer arc surface of the fixing ring (7) is sleeved onto the bottom of the inner arc surface of the connecting shaft (5); The water distributor (8) is fitted into the inner arc surface of the fixing ring (7), and the outer arc surface of the water distributor (8) is adapted to the inner arc surface of the packing inclined tube (102); One end of the connecting shaft (5) is placed in the treatment chamber (101) of the high-efficiency sedimentation tank body (1).
2. The rapid cleaning device for inclined tubes of sedimentation tanks in sewage treatment plants according to claim 1, characterized in that, The ejection chamber (3) includes: The water inlet (31) is located on the top of the outer arc surface of the jet chamber tube (3); The compression spring (32) is placed at its bottom end on the surface of the high-efficiency sedimentation tank body (1).
3. The rapid cleaning device for inclined tubes of sedimentation tanks in wastewater treatment plants according to claim 2, characterized in that, The inner arc surface of the compression spring (32) is sleeved with a pressure sleeve rod (33), and one end of the pressure sleeve rod (33) is adapted to the inner arc surface of the ejection chamber (3).
4. The rapid cleaning device for inclined tubes of sedimentation tanks in sewage treatment plants according to claim 1, characterized in that, The connecting shaft (5) includes: Connecting blocks (51) are set on the outer arc surface of the connecting shaft (5). There are several connecting blocks (51), which are evenly distributed on the connecting shaft (5) in a ring array. The scraper blade (52) has one end face set in the connecting block (51).
5. The rapid cleaning device for inclined tubes of sedimentation tanks in sewage treatment plants according to claim 4, characterized in that, The inner arc surface of the connecting shaft (5) is fitted with a micro motor module, and the end of the scraper blade (52) away from the connecting shaft (5) is provided with a bent scraper end (521). One end of the connecting test tube (4) extends into the interior of the packing inclined tube (102).
6. The rapid cleaning device for inclined tubes of sedimentation tanks in wastewater treatment plants according to claim 5, characterized in that, The hydraulic head (6) includes: The suction cone (61) is installed at one end in the inner arc surface of the connecting shaft (5); The filter kit (62) is fixedly installed on the upper surface of the suction cone (61).
7. The rapid cleaning device for inclined tubes of sedimentation tanks in wastewater treatment plants according to claim 6, characterized in that, The surface of the filter kit (62) is provided with a number of slots and holes, and the outer arc surface of the liquid pressure head (6) is provided with a slot (601), and the inner arc surface of the slot (601) is fitted into the upper end surface of the connecting block (51).
8. The rapid cleaning device for inclined tubes of sedimentation tanks in sewage treatment plants according to claim 7, characterized in that, The upper surface of the pressure head (6) is fitted with a supply connector (93), and the upper surface of the supply connector (93) is provided with a supply nozzle in the middle.
9. The rapid cleaning device for inclined tubes of sedimentation tanks in sewage treatment plants according to claim 8, characterized in that, The inner arc surface of the supply connector (93) is fitted onto the connecting test tube (4), and the filter kit (62) and the water distributor (8) are in the same plane.
10. The rapid cleaning device for inclined tubes of sedimentation tanks in wastewater treatment plants according to claim 9, characterized in that, The outer arc surface of the water distributor (8) is fitted with a cloth holder (801), the cloth holder (801) is sleeved inside the fixing ring (7), and the bent scraper end (521) is attached to the inner arc surface of the packing inclined tube (102).