Steel wire traction storage device
Patent Information
- Application Number
- CN202522296555.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0003]传统的钢丝圈加工生产线包括按生产工序单独设置的牵引装置、存储装置和引线预弯曲装置，生产线占地面积大，且钢丝在浮动轮上由于摩擦力过大可能会发生松丝现象
本实用新型提供的一种钢丝牵引储存装置包括基座以及安装在基座上的牵引储存模块，牵引储存模块包括从上至下依次设置的牵引装置、预弯曲装置和储存装置。牵引装置包括牵引电机和牵引轮，牵引电机的输出轴与牵引轮的中心轴固定连接，由牵引电机驱动牵引轮转动从而进行钢丝牵引。预弯曲装置包括预弯曲轮，由牵引轮送出的钢丝经过预弯曲轮处理的钢丝能够消除应力，防止后续在钢丝缠绕装置处理时钢丝尾端翘起，影响后续生产工序。预弯曲装置设置在牵引轮下方，从牵引轮送出的钢丝在经过预弯曲轮后形成上翘的弧度后重新进入牵引轮，由牵引轮二次送出进入储存装置。储存装置包括浮动轮组和固定轮，浮动轮组的输入端与牵引轮的输出端相连，浮动轮组的输出端与固定轮的输入端相连，通过张力调节机构的驱动，可进行浮动轮组位置的调节，并通过浮动轮组、固定轮进行配合，实现相互的连接，方便进行存储连接工作，储存装置中的钢丝从固定轮送出至下一工序，保证钢丝在前后工序之间顺利传递。本实用新型提供的一种钢丝牵引储存装置，将牵引装置、预弯曲装置和储存装置集中设置，使牵引储存装置紧凑设置，能够在保留原钢丝生产线上各处理工序的情况下大大减小钢丝生产线的占用空间，在钢丝运行的同时通过喷淋管同步向浮动轮组喷水，以增加钢丝与浮动轮组的润滑，减少钢丝与分线槽之间的摩擦力，确保钢丝运行平稳不松丝。
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Figure CN224866087U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steel wire ring processing equipment, and more specifically, to a steel wire traction and storage device. Background Technology
[0002] The wire ring processing production line can realize the processing and production of wire rings, facilitate the connection and production, help with machining, and facilitate rapid production.
[0003] Traditional steel wire coil processing production lines include traction devices, storage devices, and lead wire pre-bending devices set up separately according to the production process. The production line occupies a large area, and the steel wire may become loose due to excessive friction on the floating wheel.
[0004] Therefore, there is an urgent need to provide a steel wire traction and storage device that occupies a small area and is not prone to wire loosening. Utility Model Content
[0005] In view of this, the present invention provides a wire traction and storage device, which includes a base and a traction and storage module mounted on the base; the traction and storage module includes a traction device, a pre-bending device and a storage device arranged sequentially from top to bottom; the traction device includes a traction motor and a traction wheel, the output shaft of the traction motor is fixedly connected to the central shaft of the traction wheel, and the traction motor drives the traction wheel to rotate; the pre-bending device includes a pre-bending wheel, the input end of the pre-bending wheel is connected to the output end of the traction wheel; the storage device includes a floating wheel group and a fixed wheel, the floating wheel group is provided with several dividing grooves, the input end of the floating wheel group is connected to the output end of the traction wheel, and the output end of the floating wheel group is connected to the input end of the fixed wheel; the traction and storage module also includes a tension adjustment mechanism, which drives the floating wheel group to move; a spray pipe for spraying water onto the floating wheel group is provided on the base, and an atomizing nozzle is movably connected to the surface of the spray pipe.
[0006] Preferably, the traction wheel is made of aluminum alloy and the floating wheel assembly is made of nylon.
[0007] Preferably, the axis of the traction wheel, the floating wheel group, and the fixed wheel is parallel to the first direction.
[0008] Preferably, the floating pulley assembly includes a fixed pulley and a movable pulley, the movable pulley being driven to move up and down by a tension adjusting mechanism, and the fixed pulley being located above the movable pulley.
[0009] Preferably, the tension adjustment mechanism is a rodless cylinder.
[0010] Preferably, the spray pipe is movably connected to a water supply pipe, the water supply pipe is fixedly connected to a water pump, and the water pump is movably connected to a water storage tank through a connecting pipe.
[0011] Compared with the prior art, the wire traction storage device provided by this utility model achieves at least the following beneficial effects: This utility model provides a wire traction and storage device, including a base and a traction and storage module mounted on the base. The traction and storage module includes a traction device, a pre-bending device, and a storage device arranged sequentially from top to bottom. The traction device includes a traction motor and a traction wheel. The output shaft of the traction motor is fixedly connected to the central shaft of the traction wheel, and the traction motor drives the traction wheel to rotate, thereby traction of the wire. The pre-bending device includes a pre-bending wheel. The wire fed from the traction wheel is treated by the pre-bending wheel to eliminate stress, preventing the wire tail from curling up during subsequent wire winding processing, which would affect subsequent production processes. The pre-bending device is located below the traction wheel. After passing through the pre-bending wheel, the wire fed from the traction wheel forms an upward arc and re-enters the traction wheel, where it is then fed out again into the storage device. The storage device includes a floating wheel assembly and a fixed wheel. The input end of the floating wheel assembly is connected to the output end of the traction wheel, and the output end of the floating wheel assembly is connected to the input end of the fixed wheel. Driven by a tension adjustment mechanism, the position of the floating wheel assembly can be adjusted. The floating wheel assembly and the fixed wheel work together to achieve mutual connection, facilitating storage connection work. The steel wire in the storage device is fed from the fixed wheel to the next process, ensuring smooth transfer of the steel wire between preceding and following processes. This utility model provides a steel wire traction and storage device that centrally arranges the traction device, pre-bending device, and storage device, making the traction and storage device compact. This significantly reduces the space occupied by the steel wire production line while retaining the original processing steps. Simultaneously, water is sprayed onto the floating wheel assembly through spray pipes to increase lubrication between the steel wire and the floating wheel assembly, reduce friction between the steel wire and the dividing groove, and ensure smooth and non-loosening of the steel wire.
[0012] Of course, any product implementing this utility model does not necessarily need to achieve all the technical effects described above at the same time.
[0013] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description
[0014] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present invention and, together with their description, serve to explain the principles of the present invention.
[0015] Figure 1 This is a schematic diagram of the overall structure of a wire traction storage device provided by this utility model; Figure 2 This is a schematic diagram of the structure of a dividing groove provided by this utility model; Figure 3This is a schematic diagram of the overall structure of a wire ring production line provided by this utility model. Detailed Implementation
[0016] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the present invention.
[0017] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.
[0018] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.
[0019] In all the examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.
[0020] It should be noted that similar labels and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be discussed further in subsequent figures.
[0021] Traditional steel wire coil processing production lines include traction devices, storage devices, and lead wire pre-bending devices set up separately according to the production process. The production line occupies a large area, and the steel wire may become loose due to excessive friction on the floating wheel.
[0022] Based on the above research, this application proposes a wire traction and storage device that can significantly reduce the space occupied by the original wire production line while retaining all processing steps, reduce the friction between the wire and the dividing trough, and ensure smooth and non-loose wire operation. The wire traction and storage device with the above-mentioned technical effects provided in this application is described in detail below.
[0023] Please refer to Figures 1 to 2 , Figure 1 This is a schematic diagram of the overall structure of a wire traction storage device provided by this utility model. Figure 2This is a schematic diagram of the structure of a wire trough provided by this utility model. This application provides a wire traction and storage device 000, which includes a base 1 and a traction and storage module 2 mounted on the base 1. The traction and storage module 2 includes a traction device 21, a pre-bending device 22, and a storage device 23 arranged sequentially from top to bottom. The traction device 21 includes a traction motor 211 and a traction wheel 212. The output shaft of the traction motor 211 is fixedly connected to the central shaft of the traction wheel 212, and the traction motor 211 drives the traction wheel 212 to rotate. The pre-bending device 22 includes a pre-bending wheel 221, a pre-bending wheel 221, and a pre-bending storage device 23. The input end of the bending wheel 221 is connected to the output end of the traction wheel 212; the storage device 23 includes a floating wheel group 231 and a fixed wheel 232. The floating wheel group 231 is provided with several dividing grooves 26. The input end of the floating wheel group 231 is connected to the output end of the traction wheel 212, and the output end of the floating wheel group 231 is connected to the input end of the fixed wheel 232; the traction storage module 2 also includes a tension adjustment mechanism 24, which drives the floating wheel group 231 to move; a spray pipe 25 for spraying water onto the floating wheel group 231 is provided on the base 1, and an atomizing nozzle 251 is movably connected to the surface of the spray pipe 25.
[0024] It is understood that the traction storage device 000 includes a base 1 and a traction storage module 2 mounted on the base 1. The traction storage module 2 includes a traction device 21, a pre-bending device 22, and a storage device 23 arranged sequentially from top to bottom. The traction device 21 includes a traction motor 211 and a traction wheel 212. The output shaft of the traction motor 211 is fixedly connected to the central shaft of the traction wheel 212. The traction motor 211 can be a geared motor, which drives the traction wheel 212 to rotate. The input end of the traction wheel 212 is connected to the output end of the previous process, which can be a distance-expanding mechanism. The steel wire fed by the distance-expanding mechanism enters the traction wheel 212 for traction. The pre-bending device 22 is located between the traction device 21 and the storage device 23. The pre-bending device 22 includes a pre-bending wheel 221. The steel wire fed by the traction device 21 enters the pre-bending wheel 221 for processing. The steel wire processed by the pre-bending wheel 221 can eliminate stress and prevent the tail end of the steel wire from curling up during subsequent processing in the wire winding device, which would affect subsequent production processes. The pre-bending device 22 is located below the traction wheel 212. The steel wire fed from the traction wheel 212, after passing through the pre-bending wheel 221, forms an upward curve and re-enters the traction wheel 212, where it is then fed out again into the storage device 23. In other alternative embodiments, the steel wire fed from the traction wheel 212 can directly enter the storage device 23 after being processed by the pre-bending wheel 221. The above configuration can be achieved by appropriately setting the position, rotation direction, and wire entry / exit positions of the pre-bending wheel 221. The storage device 23 includes a floating wheel assembly 231 and a fixed wheel 232. The input end of the floating wheel assembly 231 is connected to the output end of the traction wheel 212, and the output end of the floating wheel assembly 231 is connected to the input end of the fixed wheel 232. The traction storage module 2 also includes a tension adjustment mechanism 24. Driven by the tension adjustment mechanism 24, the position of the floating wheel assembly 231 can be adjusted to better realize the winding and connection of the steel wire. The floating wheel assembly 231 and the fixed wheel 232 cooperate to achieve mutual connection, facilitating storage and connection. The steel wire in the storage device 23 is fed out from the fixed wheel 232 to the next process, ensuring smooth transfer of the steel wire between the preceding and following processes. By centrally arranging the traction device 21, the pre-bending device 22, and the storage device 23 in the above manner, the traction storage device 230 is compactly arranged, which can greatly reduce the space occupied by the steel wire production line while retaining the various processing steps on the original steel wire production line. The steel wire passes through the traction wheel 212 to the pre-bending wheel 221. After passing through the pre-bending wheel 221, the steel wire forms an upward arc and re-enters the traction wheel 212. It then passes around the dividing groove 26 of the floating wheel group 231 to the fixed wheel 232. While the steel wire is running, water is sprayed onto the floating wheel group 231 through the spray pipe 25 to increase the lubrication between the steel wire and the floating wheel group 231, reduce the friction between the steel wire and the dividing groove 26, and ensure that the steel wire runs smoothly without loosening.
[0025] Optionally, the traction wheel 212 is made of aluminum alloy and the floating wheel assembly 231 is made of nylon, which can extend the service life of the equipment, reduce maintenance costs, and improve working stability.
[0026] Optional, please refer to Figure 1 The axes of the traction wheel 212, the floating wheel group 231, and the fixed wheel 232 are parallel to the first direction X. The floating wheel group 231 is provided with several dividing grooves 26. The steel wire passes through the traction wheel 212 to the pre-bending wheel 221. After passing through the pre-bending wheel 221, the steel wire forms an upward arc and re-enters the traction wheel 212, then passes around the dividing grooves 26 of the floating wheel group 231 to the fixed wheel 232. During operation, each steel wire is located in its own dividing groove 26. The position of the floating wheel group 231 can be adjusted by the drive of the tension adjustment mechanism 24.
[0027] Optionally, the floating pulley assembly 231 includes a fixed pulley 2312 and a movable pulley 2313. The movable pulley 2313 is driven to move up and down by the tension adjusting mechanism 24. The fixed pulley 2312 is located above the movable pulley 2313. In this embodiment, the axes of the traction wheel 212, the fixed pulley 2312, and the movable pulley 2313 are located on the same vertical line, with the traction wheel 212 at the top and the fixed pulley 2312 between the traction wheel 212 and the movable pulley 2313. Driven by the tension adjusting mechanism 24, the position of the floating pulley assembly 231 can be adjusted, better realizing the winding and connecting of the steel wire. The floating pulley assembly 231 and the fixed pulley 232 cooperate to achieve mutual connection, facilitating storage and connection operations.
[0028] Optionally, the tension adjustment mechanism 24 is a rodless cylinder.
[0029] Optional, please refer to Figure 1 A water supply pipe 3 is movably connected to the spray pipe 25, and a water pump 4 is fixedly connected to the water supply pipe 3. The water pump 4 is movably connected to the water storage tank 6 via a connecting pipe 5. The side of the water supply pipe 3 closest to the water pump 4 is movably connected to the water storage tank 6 via the connecting pipe 5. During use, the water pump 4 delivers water from the water storage tank 6 to the atomizing nozzle 251 via the water supply pipe 3. Through the combined arrangement of the atomizing nozzle 251, the water supply pipe 3, the connecting pipe 5, the water storage tank 6, and the water pump 4, water mist is formed. This mist is sprayed synchronously onto the floating wheel assembly 231 through the spray pipe 25 while the steel wire is running, thereby increasing the lubrication between the steel wire and the floating wheel assembly 231, reducing the friction between the steel wire and the wire guide 26, ensuring smooth and non-loosening of the steel wire, and preventing production accidents such as tangled wire and twisted wire.
[0030] Please refer to Figure 3 , Figure 3This is a schematic diagram of the overall structure of a wire coil production line provided by this utility model. This utility model also provides a wire coil production line 100, including a wire guiding device 101, a wire preheating device 102, an extruder 103, a wire traction and storage device 000, a winding device 104, and a coil receiving device 105 arranged in sequence according to the process.
[0031] In actual operation, since the main improvement of this application lies in the wire traction and storage device 000, only a brief description of each process of the wire coil production line 100 is given here. The wire is first guided by the wire guiding device 101, and then sent to the wire preheating device 102. The wire preheating device 102 electrically heats the wire before it enters the extruder 103 for scraping. The wire exiting the extruder 103 is sent to the input end of the traction wheel 212. The output shaft of the traction motor 211 is fixedly connected to the central shaft of the traction wheel 212. The traction motor 211 can be a geared motor, which drives the traction wheel 212 to rotate, thus drawing the wire into the traction wheel 212 for traction. The wire sent out by the traction device 21 enters the pre-bending wheel 221 for processing. The pre-bending wheel 221 relieves stress and prevents the wire tail from curling up during subsequent processing in the wire winding device, which would affect subsequent production processes. The pre-bending device 22 is located below the traction wheel 212. The steel wire fed from the traction wheel 212 forms an upward arc after passing through the pre-bending wheel 221 and re-enters the traction wheel 212. It is then fed out a second time by the traction wheel 212 into the branch groove 26 of the floating wheel group 231 to the input end of the fixed wheel 232. Driven by the tension adjustment mechanism 24, which can be a rodless cylinder, the position of the floating wheel group 231 is adjusted to better realize the winding and connection of the steel wire. The floating wheel group 231 and the fixed wheel 232 cooperate to realize the connection between them, which facilitates the storage and connection work. The steel wire in the storage device 23 is fed out from the fixed wheel 232 to the winding device 104 for winding. The wound steel wire is transferred to the coil receiving device 105. When the coil receiving device 105 is full of steel wire, the steel wire is taken out manually. While the steel wire is running, water is sprayed synchronously onto the floating wheel assembly 231 through the spray pipe 25 to increase lubrication between the steel wire and the floating wheel assembly 231, reduce friction between the steel wire and the dividing groove 26, and ensure smooth and non-loosening of the steel wire. In other optional embodiments, the steel wire fed from the traction wheel 212 can directly enter the storage device 23 after being processed by the pre-bending wheel 221. The above settings can be achieved by reasonably setting the position, rotation direction, and entry / exit position of the pre-bending wheel 221. By centrally arranging the traction device 21, pre-bending device 22, and storage device 23 in the above manner, the traction and storage devices are compactly arranged, which can greatly reduce the space occupied by the steel wire production line while retaining the processing steps of the original steel wire production line.
[0032] As can be seen from the above embodiments, the wire traction storage device provided by this utility model achieves at least the following beneficial effects: This utility model provides a wire traction and storage device, including a base and a traction and storage module mounted on the base. The traction and storage module includes a traction device, a pre-bending device, and a storage device arranged sequentially from top to bottom. The traction device includes a traction motor and a traction wheel. The output shaft of the traction motor is fixedly connected to the central shaft of the traction wheel, and the traction motor drives the traction wheel to rotate, thereby traction of the wire. The pre-bending device includes a pre-bending wheel. The wire fed from the traction wheel is treated by the pre-bending wheel to eliminate stress, preventing the wire tail from curling up during subsequent wire winding processing, which would affect subsequent production processes. The pre-bending device is located below the traction wheel. After passing through the pre-bending wheel, the wire fed from the traction wheel forms an upward arc and re-enters the traction wheel, where it is then fed out again into the storage device. The storage device includes a floating wheel assembly and a fixed wheel. The input end of the floating wheel assembly is connected to the output end of the traction wheel, and the output end of the floating wheel assembly is connected to the input end of the fixed wheel. Driven by a tension adjustment mechanism, the position of the floating wheel assembly can be adjusted. The floating wheel assembly and the fixed wheel work together to achieve mutual connection, facilitating storage connection work. The steel wire in the storage device is fed from the fixed wheel to the next process, ensuring smooth transfer of the steel wire between preceding and following processes. This utility model provides a steel wire traction and storage device that centrally arranges the traction device, pre-bending device, and storage device, making the traction and storage device compact. This significantly reduces the space occupied by the steel wire production line while retaining the original processing steps. Simultaneously, water is sprayed onto the floating wheel assembly through spray pipes to increase lubrication between the steel wire and the floating wheel assembly, reduce friction between the steel wire and the dividing groove, and ensure smooth and non-loosening of the steel wire.
[0033] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.
Claims
1. A wire traction storage device, characterized in that, The traction storage device includes a base and a traction storage module mounted on the base; The traction and storage module includes a traction device, a pre-bending device, and a storage device arranged sequentially from top to bottom. The traction device includes a traction motor and a traction wheel. The output shaft of the traction motor is fixedly connected to the central shaft of the traction wheel, and the traction motor drives the traction wheel to rotate. The pre-bending device includes a pre-bending wheel, and the input end of the pre-bending wheel is connected to the output end of the traction wheel. The storage device includes a floating wheel assembly and a fixed wheel. The floating wheel assembly is provided with several dividing grooves. The input end of the floating wheel assembly is connected to the output end of the traction wheel, and the output end of the floating wheel assembly is connected to the input end of the fixed wheel. The traction storage module also includes a tension adjustment mechanism, which drives the floating wheel assembly to move. The base is provided with a spray pipe that sprays water onto the floating wheel assembly, and an atomizing nozzle is movably connected to the surface of the spray pipe.
2. The wire traction and storage device according to claim 1, characterized in that, The traction wheel is made of aluminum alloy, and the floating wheel assembly is made of nylon.
3. The wire traction and storage device according to claim 1, characterized in that, The axes of the traction wheel, the floating wheel assembly, and the fixed wheel are parallel to the first direction.
4. The wire traction and storage device according to claim 1, characterized in that, The floating wheel assembly includes a fixed pulley and a movable pulley. The movable pulley is driven to move up and down by the tension adjustment mechanism, and the fixed pulley is located above the movable pulley.
5. The wire traction and storage device according to claim 4, characterized in that, The tension adjustment mechanism is a rodless cylinder.
6. The wire traction and storage device according to claim 1, characterized in that, The spray pipe is movably connected to a water supply pipe, the water supply pipe is fixedly connected to a water pump, and the water pump is movably connected to a water storage tank through a connecting pipe.