A stamping device for silver-based contact preparation processing
Patent Information
- Application Number
- CN202522499258.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-25
AI Technical Summary
一方面,大多采用单一的冲压结构,冲压过程中原材料的定位精度较低,容易导致冲压后的触头产品出现尺寸偏差,影响产品质量;另一方面,冲压装置的缓冲性能较差,在冲压过程中冲头与工作台之间的冲击力较大,不仅会对设备造成损坏,降低设备的使用寿命,还可能导致银基触头出现裂纹等缺陷
[0010]本实用新型通过设置两个移动板以及配套的囊体、通孔等结构,实现了对冲压完成后的触头进行自动卸料以及冷却的功能,提高了生产效率;通过设置滑块、滑槽以及弹性件等结构,提高了模具的定位精度,保证了冲压后的触头产品质量;同时,通过设置磁条、电磁铁以及卸料杆等结构,实现了自动卸料的功能,进一步提高了生产效率。
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Figure CN224866146U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stamping equipment technology, specifically a stamping equipment for preparing and processing silver-based contacts. Background Technology
[0002] Silver-based contacts are key components in electrical switches, relays, and other power equipment, and their quality directly affects the conductivity and service life of the equipment. Stamping is a crucial step in the manufacturing process of silver-based contacts, requiring a stamping device to process the silver-based raw materials into contact products of specific shapes and sizes. Currently, existing silver-based contact stamping devices have several shortcomings. Firstly, most employ a single stamping structure, resulting in low positioning accuracy of the raw material during stamping, easily leading to dimensional deviations in the stamped contact products and affecting product quality. Secondly, the stamping device has poor buffering performance, resulting in significant impact forces between the punch and the worktable during stamping, which can damage the equipment, reduce its service life, and potentially cause defects such as cracks in the silver-based contacts. Furthermore, existing stamping devices are inconvenient for collecting and processing waste material after stamping; waste accumulation not only affects the working environment but may also interfere with subsequent stamping processes. To address these issues, a new stamping device for the manufacturing and processing of silver-based contacts is proposed. Utility Model Content
[0003] To solve the above technical problems, the present invention adopts the following technical solution: a stamping device for preparing and processing silver-based contacts, comprising: a worktable, piston tubes fixedly connected to both sides of the top surface of the worktable, a first mold and a second mold respectively provided at the inner end of the piston tubes, wherein the contacts can be extruded and formed when the first mold and the second mold are in contact, and two movable plates are also provided on the worktable, wherein a connecting shaft is fixedly installed at the lower end of each movable plate, the connecting shaft is slidably engaged with the worktable, and the movable plates are used to unload the contacts after stamping.
[0004] Preferably, a sleeve is fixedly installed in the middle of the bottom surface of the workbench, and a cavity is provided in the middle of the sleeve. Both connecting shafts are slidably connected inside the cavity, and multiple air vents are evenly provided on the top surface of the workbench, and the air vents are all in communication with the inside of the cavity.
[0005] Preferably, a bladder is fixedly installed on the outer side of the movable plate. The bladder is connected to the output end of an external air pump through a connecting pipe. Multiple through holes are opened through the movable plate and are connected to the inside of the bladder. The inner end of one of the movable plates is elastically connected to the inner wall of the sleeve through a spring. A drive shaft is fixedly installed on the outer end of another movable plate and is connected and fixed to the output end of an external hydraulic cylinder.
[0006] Preferably, both the first mold and the second mold have sliders fixedly installed at their lower ends, and the top surface of the worktable has symmetrically opened grooves. The sliders and the grooves slide together, and the inner end of the sliders is elastically connected to the inner wall of the grooves through an elastic element.
[0007] Preferably, the outer end of the piston tube is connected to the output end of an external air pump via a hose, and a piston rod is slidably connected inside the piston tube. The piston rod is connected and fixed to the outer wall of the first mold and the second mold respectively. A mold groove is opened on the inner side of the first mold.
[0008] Preferably, magnetic strips are symmetrically installed on the outer wall of the first mold. The workbench is located outside the first mold and is fixedly installed with a baffle. An electromagnet is provided at the inner end of the baffle. When the electromagnet is energized, the electromagnet and the magnetic strips are magnetically attracted. A discharge rod is fixedly installed at the inner end of the baffle. The discharge rod slides in conjunction with a circular hole opened on the first mold. When the discharge rod extends out from the circular hole, it can discharge material.
[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0010] This invention achieves automatic unloading and cooling of the stamped contacts by setting up two movable plates and matching structures such as a bladder and through holes, thereby improving production efficiency. By setting up structures such as sliders, grooves, and elastic elements, the positioning accuracy of the mold is improved, ensuring the quality of the stamped contacts. At the same time, by setting up structures such as magnetic strips, electromagnets, and unloading rods, the automatic unloading function is realized, further improving production efficiency. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a schematic diagram of the overall structure of the stamping device of this utility model;
[0013] Figure 2 This is a schematic diagram of the overall exploded structure of the stamping device of this utility model;
[0014] Figure 3 This is a schematic diagram of the exploded structure of the movable plate of this utility model;
[0015] Figure 4This is a schematic diagram of the exploded structure of the first mold of this utility model.
[0016] In the diagram: 1. Workbench; 11. Sleeve; 12. Cavity; 13. Vent; 14. Slide groove; 2. Piston tube; 21. Hose; 22. Piston rod; 3. First mold; 31. Mold groove; 32. Round hole; 33. Slider; 34. Magnetic strip; 35. Elastic element; 4. Second mold; 5. Baffle; 51. Electromagnet; 52. Unloading rod; 6. Moving plate; 61. Connecting shaft; 62. Through hole; 63. Bag; 64. Spring; 65. Drive shaft; 66. Connecting pipe. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example: Figures 1-4 As shown, a stamping device for preparing and processing silver-based contacts according to this utility model includes: a worktable 1, with piston tubes 2 fixedly connected to both sides of the top surface of the worktable 1, and a first mold 3 and a second mold 4 respectively provided at the inner end of the piston tubes 2. When the first mold 3 and the second mold 4 are in contact, the contacts can be extruded and formed. Two movable plates 6 are also provided on the worktable 1, and a connecting shaft 61 is fixedly installed at the lower end of each movable plate 6. The connecting shaft 61 is slidably engaged with the worktable 1. The movable plates 6 are used to unload the contacts after stamping.
[0019] Furthermore, in this application, a sleeve 11 is fixedly installed in the middle of the bottom surface of the workbench 1. A cavity 12 is provided in the middle of the sleeve 11. Two connecting shafts 61 are slidably connected to the inside of the cavity 12. Multiple air vents 13 are evenly distributed on the top surface of the workbench 1, and all air vents 13 are in communication with the inside of the cavity 12. This design allows gas generated during the stamping process to be discharged through the air vents 13, preventing gas from affecting the stamping process.
[0020] Furthermore, in this application, a bladder 63 is fixedly installed on the outer side of the movable plate 6. The bladder 63 is connected to the output end of an external air pump via a connecting pipe 66. Multiple through holes 62 are formed through the movable plate 6, communicating with the interior of the bladder 63. The inner end of one movable plate 6 is elastically connected to the inner wall of the sleeve 11 via a spring 64. A drive shaft 65 is fixedly installed on the outer end of another movable plate 6, and the drive shaft 65 is connected and fixed to the output end of an external hydraulic cylinder. When the air pump inflates the bladder 63, the bladder 63 expands, and the gas is discharged through the through holes 62, which can cool the stamped contacts and improve production efficiency.
[0021] Through the above technical solution, the inner end of one of the movable plates 6 is elastically connected to the inner wall of the sleeve 11 by a spring 64, and the outer end of the other movable plate 6 is fixedly installed with a drive shaft 65. The drive shaft 65 is connected and fixed to the output end of an external hydraulic cylinder. By driving the hydraulic cylinder, the movable plate 6 can be moved, thereby realizing the unloading of the contact after the stamping is completed.
[0022] Furthermore, in this application, sliders 33 are fixedly installed at the lower ends of both the first mold 3 and the second mold 4. A sliding groove 14 is symmetrically provided on the top surface of the worktable 1. The slider 33 slides in conjunction with the sliding groove 14, and the inner end of the slider 33 is elastically connected to the inner wall of the sliding groove 14 via an elastic element 35. This design allows the mold to have a certain buffering performance during the stamping process, reducing the impact of impact on the equipment, while improving the positioning accuracy of the mold and ensuring the quality of the stamped contact products.
[0023] Furthermore, in this application, the outer end of the piston tube 2 is connected to the output end of an external air pump via a hose 21. A piston rod 22 is slidably connected inside the piston tube 2. The piston rod 22 is connected and fixed to the outer walls of the first mold 3 and the second mold 4, respectively. A mold groove 31 is provided on the inner side of the first mold 3. Driven by the air pump, the piston rod 22 can move the mold, thereby realizing the stamping process.
[0024] In one embodiment, in this application, magnetic strips 34 are fixedly installed on the outer wall of the first mold 3 in a symmetrical structure. The workbench 1 is located outside the first mold 3 and is fixedly installed with a baffle 5. An electromagnet 51 is provided at the inner end of the baffle 5. When the electromagnet 51 is energized, the electromagnet 51 and the magnetic strips 34 are magnetically attracted. A discharge rod 52 is fixedly installed at the inner end of the baffle 5. The discharge rod 52 is slidably engaged with the circular hole 32 opened on the first mold 3. When the discharge rod 52 extends out from the circular hole 32, it can discharge material.
[0025] Magnetic strips 34 are symmetrically installed on the outer wall of the first mold 3. The workbench 1 is located outside the first mold 3 and is fixedly installed with a baffle 5. An electromagnet 51 is provided at the inner end of the baffle 5. When the electromagnet 51 is energized, the electromagnet 51 and the magnetic strips 34 are magnetically attracted. A stripping rod 52 is fixedly installed at the inner end of the baffle 5. The stripping rod 52 slides in conjunction with a circular hole 32 opened on the first mold 3. When the electromagnet 51 is energized, the stripping rod 52 extends out from the circular hole 32, which can push the stamped contact out of the mold, realize automatic unloading, and improve production efficiency.
[0026] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A stamping apparatus for preparing and processing silver-based contacts, characterized in that, include: The workbench (1) has piston tubes (2) fixedly connected to both sides of its top surface. The inner ends of the piston tubes (2) are respectively provided with a first mold (3) and a second mold (4). When the first mold (3) and the second mold (4) come into contact, the contact can be extruded and formed. The workbench (1) is also provided with two moving plates (6). The lower ends of the moving plates (6) are fixedly installed with connecting shafts (61). The connecting shafts (61) slide with the workbench (1). The moving plates (6) are used to unload the contact after stamping.
2. The stamping apparatus for preparing and processing silver-based contacts as described in claim 1, characterized in that, A sleeve (11) is fixedly installed in the middle of the bottom surface of the workbench (1). A cavity (12) is provided in the middle of the sleeve (11). The two connecting shafts (61) are slidably connected in the inner position of the cavity (12). A plurality of air vents (13) are also evenly provided on the top surface of the workbench (1). The air vents (13) are all in communication with the inside of the cavity (12).
3. The stamping apparatus for preparing and processing silver-based contacts as described in claim 2, characterized in that, A bladder (63) is fixedly installed on the outer side of the movable plate (6). The bladder (63) is connected to the output end of an external air pump through a connecting pipe (66). Multiple through holes (62) are opened through the movable plate (6). The through holes (62) are connected to the inside of the bladder (63). The inner end of one of the movable plates (6) is elastically connected to the inner wall of the sleeve (11) through a spring (64). The outer end of the other movable plate (6) is fixedly installed with a drive shaft (65). The drive shaft (65) is connected and fixed to the output end of an external hydraulic cylinder.
4. The stamping apparatus for preparing and processing silver-based contacts as described in claim 1, characterized in that, The lower ends of the first mold (3) and the second mold (4) are fixedly installed with sliders (33). The top surface of the workbench (1) is symmetrically provided with a sliding groove (14). The slider (33) and the sliding groove (14) slide together. The inner end of the slider (33) is elastically connected to the inner wall of the sliding groove (14) through an elastic element (35).
5. The stamping apparatus for preparing and processing silver-based contacts as described in claim 1, characterized in that, The outer end of the piston tube (2) is connected to the output end of the external air pump through the hose (21). A piston rod (22) is slidably connected inside the piston tube (2). The piston rod (22) is connected and fixed to the outer wall of the first mold (3) and the second mold (4). A mold groove (31) is opened on the inner side of the first mold (3).
6. The stamping apparatus for preparing and processing silver-based contacts as described in claim 4, characterized in that, The outer wall of the first mold (3) is symmetrically equipped with magnetic strips (34). The workbench (1) is located outside the first mold (3) and is fixedly equipped with a baffle (5). An electromagnet (51) is provided at the inner end of the baffle (5). When the electromagnet (51) is energized, the electromagnet (51) and the magnetic strip (34) are magnetically attracted. A discharge rod (52) is fixedly installed at the inner end of the baffle (5). The discharge rod (52) slides with the round hole (32) opened on the first mold (3). When the discharge rod (52) extends out from the round hole (32), it can discharge material.