Punching device for aluminum alloy door and window
Patent Information
- Application Number
- CN202522200471.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-17
AI Technical Summary
然而,上述专利提及方案,对于门窗型材的打孔处表面位置,缺乏压紧部件,若门窗型材的打孔处存在翘起、弯曲等情况,容易导致冲孔稳定性的不足,进而影响加工精度
通过设置冲孔机构,需要对型材进行冲孔时,先将型材放置在底座上方,定位机构、夹持机构沿左右方向滑动,将型材夹紧在两者之间,与冲孔机构位置对应,托板插装于型材内侧,且与型材的打孔处底部抵接,实现支撑功能;然后,冲压机驱动冲孔座向下移动,压头底端与型材的打孔处表面抵接,压头与过孔相对滑动,对预压弹簧进行压缩,利用弹簧力对型材的打孔处表面下压,实现预压功能;最后,压头逐渐缩入至冲孔座内部,冲头底端与型材的打孔处表面抵接,进而下压完成冲孔操作。通过托板、压头对型材的打孔处进行稳定夹持,避免翘起、弯曲等情况导致的稳定性不足,有效提高加工精度。
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Figure CN224866160U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum alloy door and window structure technology, and in particular to a punching device for aluminum alloy doors and windows. Background Technology
[0002] Aluminum alloy doors and windows are windows with extruded aluminum alloy profiles as the main frame structure. They have ventilation, light transmission, sealing, sound insulation, and heat preservation properties. According to the opening method, they are divided into casement, sliding, folding, and top-hung types, and are widely used in various fields. Drainage holes are often required on the bottom profile of aluminum alloy doors and windows to drain rainwater.
[0003] Patent No. ZL 202422286632.0 discloses a punching machine for drainage holes in doors and windows. A first clamping plate directly abuts against the surface of the door and window profile, while a second clamping plate abuts against the profile via a support frame, providing support to the bottom of the punched area. This effectively prevents deformation of the door and window profile during punching, avoiding subsequent straightening and improving punching efficiency. However, the aforementioned patent lacks clamping components at the punched surface of the door and window profile. If the punched area is warped or bent, it can easily lead to insufficient punching stability, thus affecting processing accuracy. Summary of the Invention
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a punching device for aluminum alloy doors and windows.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A punching device for aluminum alloy doors and windows includes a base, a profile disposed above the base, a frame disposed above the profile, and a punching machine disposed on the frame. The punching machine is arranged facing downwards and is connected to a punching mechanism. A positioning mechanism and a clamping mechanism are respectively provided on the left and right sides of the profile. The positioning mechanism and the clamping mechanism are slidably connected to the base on the left and right sides. The device is characterized in that: The punching mechanism includes a hollow punching seat, a punch located inside the punching seat, and a pressure head sleeved on the outside of the punch. The top of the punching seat is connected to the telescopic end of the punching machine. The bottom of the punching seat has a vertically penetrating through hole. The top of the punch is connected to the top of the punching seat, and the bottom of the punch extends downward through the through hole. The top of the pressure head is engaged inside the punching seat, and the bottom of the pressure head extends downward relative to the bottom of the punch. The outside of the pressure head is vertically slidably connected to the through hole, and a preload spring is provided between the pressure head and the top of the punching seat. The clamping mechanism includes a horizontally extending support plate, which is inserted into the inside of the profile and abuts against the bottom of the punched area of the profile. The support plate has a vertically penetrating punch groove, which is matched and positioned with the punch.
[0006] Preferably, the positioning mechanism includes a positioning plate located on the left side of the profile and a positioning cylinder that drives the positioning plate to move left and right. The positioning plate is slidably connected to the base and connected to the telescopic end of the positioning cylinder.
[0007] Preferably, the positioning mechanism includes a positioning seat fixed to the base, a positioning guide hole disposed on the positioning seat, and a positioning guide rod connected to the left side of the positioning plate. The positioning guide rod is inserted into the positioning guide hole and is slidably connected to the positioning guide hole from left to right.
[0008] Preferably, the clamping mechanism includes a clamping plate located on the right side of the profile and a clamping cylinder that drives the clamping plate to move left and right. The clamping plate is slidably connected to the base and connected to the telescopic end of the clamping cylinder. The support plate is connected to the clamping plate.
[0009] Preferably, the clamping mechanism includes a clamping seat fixed to the base, a clamping guide hole disposed on the clamping seat, and a clamping guide rod connected to the right side of the clamping plate. The clamping guide rod is inserted into the clamping guide hole and is slidably connected to the clamping guide hole from left to right.
[0010] Preferably, the clamping plate has a mounting groove on the left side for inserting the support plate. The mounting groove is arranged through the front and back direction. The support plate is slidably connected to the mounting groove and connected to the clamping plate by a pin.
[0011] Preferably, the bottom of the frame is provided with a downwardly extending sleeve, which is matched with the punching seat and sleeved on the outside of the punching seat, and the sleeve and the punching seat are vertically slidably connected.
[0012] This utility model has the following beneficial effects: By setting up a punching mechanism, when punching a profile is required, the profile is first placed on the base. The positioning and clamping mechanisms slide left and right, clamping the profile between them, corresponding to the position of the punching mechanism. The support plate is inserted inside the profile and abuts against the bottom of the punched area, providing support. Then, the punching machine drives the punching seat downward, and the bottom end of the pressure head abuts against the punched surface of the profile. The pressure head slides relative to the through hole, compressing the preload spring. The spring force presses down on the punched surface of the profile, achieving the preload function. Finally, the pressure head gradually retracts into the punching seat, and the bottom end of the punch abuts against the punched surface of the profile, thus pressing down to complete the punching operation. The support plate and pressure head stably clamp the punched area of the profile, avoiding insufficient stability caused by warping or bending, effectively improving processing accuracy. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the punching device described in this utility model; Figure 2 This is a schematic diagram of the positioning mechanism and clamping mechanism described in this utility model. Figure 1 ; Figure 3 This is a schematic diagram of the positioning mechanism and clamping mechanism described in this utility model. Figure 2 ; Figure 4 This is a schematic diagram of the state of the punching mechanism described in this utility model. Figure 1 ; Figure 5 This is a schematic diagram of the state of the punching mechanism described in this utility model. Figure 2 ; Figure 6 This is an assembly diagram of the punching mechanism described in this utility model; Figure 7 This is a schematic diagram of the structure of the tray described in this utility model; Figure descriptions: 1. Base; 2. Profile; 3. Frame; 4. Punching machine; 5. Punch; 6. Press head; 7. Through hole; 8. Preload spring; 9. Support plate; 10. Slot; 11. Positioning plate; 12. Positioning cylinder; 13. Positioning seat; 14. Positioning guide rod; 15. Clamping plate; 16. Clamping cylinder; 17. Clamping seat; 18. Clamping guide rod; 19. Mounting groove; 20. Sleeve; 21. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Reference Figures 1 to 7 One embodiment provided by this utility model: A punching device for aluminum alloy doors and windows includes a base 1, a profile 2 disposed above the base 1, a frame 3 disposed above the profile 2, and a punching machine 4 disposed on the frame 3. The punching machine 4 is arranged downwards and connected to a punching mechanism. A positioning mechanism and a clamping mechanism are respectively provided on the left and right sides of the profile 2. The positioning mechanism and the clamping mechanism are slidably connected to the base 1. The punching mechanism includes a hollow punching seat 5, a punch 6 disposed inside the punching seat 5, and a pressure head 7 sleeved on the outside of the punch 6. The top of the punching seat 5 is connected to the telescopic end of the punching machine 4, and the bottom of the punching seat 5... A vertical through hole 8 is provided. The top of the punch 6 is connected to the top of the punching seat 5. The bottom of the punch 6 extends downward through the through hole 8. The top of the pressure head 7 is engaged inside the punching seat 5. The bottom of the pressure head 7 extends downward relative to the bottom of the punch 6. The outer side of the pressure head 7 is vertically slidably connected to the through hole 8, and a preload spring 9 is provided between the pressure head 7 and the top of the punching seat 5. The clamping mechanism includes a horizontally extending support plate 10. The support plate 10 is inserted into the inner side of the profile 2 and abuts against the bottom of the punched part of the profile 2. The support plate 10 is provided with a vertical through punch groove 11. The punch groove 11 is matched and positioned with the punch 6.
[0016] Profile 2 is located above base 1 and has a track-like structure, arranged along the front-to-back direction. For ease of processing, profile 2 is placed sideways with its opening facing right. The left side of profile 2 has a corresponding planar structure, and the right side has a corresponding groove. Drainage holes are formed by punching holes on the upper surface of profile 2. The drainage holes are connected to the grooves on the inner side of profile 2. The punching location of the drainage holes is the punching point of profile 2. Frame 3 is located above profile 2, spaced apart from profile 2, and fixedly connected to base 1. Press 4 is located on frame 3. Frame 3 has a vertical through hole in its center. Press 4 is positioned downwards, with its telescopic end passing through the through hole and connected to the punching mechanism. Positioning mechanism is located on the left side of profile 2, corresponding to the planar structure of profile 2, and is slidably connected to base 1. After the positioning mechanism moves to the right, it can abut against the left side of profile 2. The clamping mechanism is located on the right side of profile 2, corresponding to the groove structure of profile 2, and is slidably connected to the base 1. After the positioning mechanism moves to the left, it can abut against the right side of profile 2. Through the cooperation of the positioning mechanism and the clamping mechanism, the left and right sides of profile 2 are clamped to achieve horizontal constraint.
[0017] The punching seat 5 is located below the frame 3, facing downwards, and has a hollow internal structure with a downward-opening cavity. The top of the punching seat 5 connects to the telescopic end of the press 4, which drives the punching seat 5 to move vertically up and down. The bottom of the punching seat 5 has a vertically penetrating through-hole 8, which communicates with the interior of the punching seat 5. The punch 6 is located inside the punching seat 5, facing downwards, and corresponds to the size of the drain hole. The top of the punch 6 connects to the top of the punching seat 5, and their centers are aligned. The bottom of the punch 6 extends downwards through the through-hole 8, corresponding to the punching position of the profile 2. The pressure head 7 is located inside the punching seat 5, facing downwards, and is fitted onto the outside of the punch 6. The pressure head 7 is inserted into the through-hole 8, and its top has an outwardly extending flange. The top of the pressure head 7 engages with the interior of the punching seat 5 through the flange, serving a limiting function. The bottom end of the pressure head 7 extends downward through the through hole 8 and downward relative to the bottom end of the punch 6, ensuring that the pressure head 7 abuts against the profile 2 before the punch 6 punches it. The preload spring 9 is located inside the punching seat 5 and is vertically positioned. One end of the preload spring 9 is connected to the top of the pressure head 7, and the other end is connected to the top of the punching seat 5. The pressure head 7 is matched with the through hole 8, and the outer side of the pressure head 7 is vertically slidably connected to the through hole 8. Through the relative sliding between the pressure head 7 and the through hole 8, the preload spring 9 can be compressed, and its spring force provides the preload force for the pressure head 7. The support plate 10 is located on the right side of the profile 2 and extends horizontally, aligned horizontally with the bottom of the punched area of the profile 2. The punch groove 11 is located on the support plate 10 and is vertically through-hole positioned, matched with the punch 6. When punching is required on profile 2, the clamping mechanism moves to the left until it abuts against the right side of profile 2. The support plate 10 is inserted into the inside of profile 2, abutting against the bottom of the punched area and vertically aligned with the punch 6. The pressure head 7 cooperates with the support plate 10 to clamp the upper and lower sides of the punched area of profile 2, achieving vertical constraint.
[0018] By setting up a punching mechanism, when punching the profile 2 is required, the profile 2 is first placed on top of the base 1. The positioning mechanism and clamping mechanism slide left and right, clamping the profile 2 between them, corresponding to the position of the punching mechanism. The support plate 10 is inserted into the inside of the profile 2 and abuts against the bottom of the punched area of the profile 2 to achieve the support function. Then, the punching machine 4 drives the punching seat 5 to move downward, and the bottom end of the pressure head 7 abuts against the surface of the punched area of the profile 2. The pressure head 7 slides relative to the through hole 8, compressing the pre-compression spring 9. The spring force is used to press down on the surface of the punched area of the profile 2 to achieve the pre-compression function. Finally, the pressure head 7 gradually retracts into the punching seat 5, and the bottom end of the punch 6 abuts against the surface of the punched area of the profile 2, thus pressing down to complete the punching operation. The support plate 10 and the pressure head 7 stably clamp the punched area of the profile 2, avoiding insufficient stability caused by warping or bending, and effectively improving the processing accuracy.
[0019] In this embodiment, preferably, the positioning mechanism includes a positioning plate 12 located on the left side of the profile 2, and a positioning cylinder 13 that drives the positioning plate 12 to move left and right. The positioning plate 12 is slidably connected to the base 1 and connected to the telescopic end of the positioning cylinder 13.
[0020] The positioning plate 12 is located on the left side of the profile 2, and is a long strip structure arranged along the front-to-back direction, parallel to the profile 2. The positioning cylinder 13 is located above the base 1, and is fixedly installed, positioned relative to the left side of the positioning plate 12. The positioning cylinder 13 is driven by pneumatic or hydraulic pressure, and its telescopic end is horizontally positioned to the right and connected to the left side of the positioning plate 12. Driven by the positioning cylinder 13, the positioning plate 12 is slidably connected to the base 1, and the positioning plate 12 moves towards the profile 2 until it abuts against the left side of the profile 2.
[0021] In this embodiment, preferably, the positioning mechanism includes a positioning seat 14 fixed to the base 1, a positioning guide hole provided in the positioning seat 14, and a positioning guide rod 15 connected to the left side of the positioning plate 12. The positioning guide rod 15 is inserted into the positioning guide hole and is slidably connected to the positioning guide hole from left to right.
[0022] The positioning seat 14 is located above the base 1 and is fixedly installed. It is positioned to the left of the positioning plate 12 and matches the positioning plate 12. The telescopic end of the positioning cylinder 13 passes through the positioning seat 14 and is connected to the left side of the positioning plate 12. The positioning guide hole is located in the positioning seat 14 and is through-hole in the left-right direction. The positioning guide rod 15 is located on the left side of the positioning plate 12 and extends horizontally to the left, matching the positioning guide hole. The positioning guide rod 15 is inserted into the positioning guide hole and slides left and right with the positioning guide hole, thereby improving the stability of the movement of the positioning plate 12.
[0023] In this embodiment, preferably, the clamping mechanism includes a clamping plate 16 located on the right side of the profile 2, and a clamping cylinder 17 that drives the clamping plate 16 to move left and right. The clamping plate 16 is slidably connected to the base 1 and is connected to the telescopic end of the clamping cylinder 17. The support plate 10 is connected to the clamping plate 16.
[0024] The clamping plate 16 is located on the right side of the profile 2, and is elongated in shape, arranged along the front-to-back direction and parallel to the profile 2. The clamping cylinder 17 is located above the base 1 and is fixedly installed, positioned relative to the right side of the clamping plate 16. The clamping cylinder 17 is driven by pneumatic or hydraulic pressure. The telescopic end of the clamping cylinder 17 is horizontally oriented to the left and connected to the right side of the clamping plate 16. Driven by the clamping cylinder 17, the clamping plate 16 is slidably connected to the base 1, and moves towards the profile 2 until it abuts against the right side of the profile 2. The left side of the clamping plate 16 has a mounting groove 20 for inserting a support plate 10. The support plate 10 is connected to the clamping plate 16 through the mounting groove 20, extending to the left relative to the clamping plate 16 and horizontally aligned with the bottom of the hole in the profile 2.
[0025] In this embodiment, preferably, the clamping mechanism includes a clamping seat 18 fixed to the base 1, a clamping guide hole provided in the clamping seat 18, and a clamping guide rod 19 connected to the right side of the clamping plate 16. The clamping guide rod 19 is inserted into the clamping guide hole and is slidably connected to the clamping guide hole in the left and right directions.
[0026] The clamping seat 18 is located above the base 1 and is fixedly installed. It is positioned relative to the right side of the clamping plate 16 and matches the clamping plate 16. The telescopic end of the clamping cylinder 17 passes through the clamping seat 18 and is connected to the right side of the clamping plate 16. The clamping guide hole is located in the clamping seat 18, opening in the left-right direction, and is through-hole. The clamping guide rod 19 is located on the right side of the clamping plate 16, extending horizontally to the right, and is matched with the clamping guide hole. The clamping guide rod 19 is inserted into the clamping guide hole and slides left and right with the clamping guide hole, thereby improving the stability of the movement of the clamping plate 16.
[0027] In this embodiment, preferably, the left side of the clamping plate 16 is provided with an installation groove 20 for inserting the support plate 10. The installation groove 20 is arranged through the front and back direction. The support plate 10 is slidably connected to the installation groove 20 and connected to the clamping plate 16 by a pin.
[0028] The mounting groove 20 is located inside the clamping plate 16, positioned relative to the left side of the clamping plate 16, and matches the support plate 10. It extends in the front-to-back direction and passes through both ends of the clamping plate 16. Specifically, the mounting groove 20 has an opening facing left. After the support plate 10 is inserted into the mounting groove 20, its left end protrudes from the opening to support the drilled portion of the profile 2. The right end of the support plate 10 is located inside the mounting groove 20 and is used to connect with the clamping plate 16. The support plate 10 is inserted into the clamping plate 16 from the mounting groove 20 and slides back and forth with the mounting groove 20. After the support plate 10 slides to the target position, it is connected to the clamping plate 16 by a pin to achieve position adjustment.
[0029] In this embodiment, preferably, the bottom of the frame 3 is provided with a downwardly extending sleeve 21, which is matched with the punching seat 5 and sleeved on the outside of the punching seat 5. The sleeve 21 and the punching seat 5 are vertically slidably connected.
[0030] The sleeve 21 is located at the bottom of the frame 3 and extends downwards, with a vertically penetrating cavity inside. The sleeve 21 is sized and positioned to match the punch seat 5. The sleeve 21 is fitted onto the outside of the punch seat 5 and is vertically slidably connected to it. Driven by the punching machine 4, the punch seat 5 moves downwards and slides relative to the sleeve 21. The sleeve 21 acts as a guide for the punch seat 5, thereby improving the stability of its movement.
[0031] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A punching device for aluminum alloy doors and windows, comprising a base, a profile disposed above the base, a frame disposed above the profile, and a punching machine disposed on the frame, the punching machine being arranged downwards and connected to a punching mechanism, a positioning mechanism and a clamping mechanism being respectively disposed on the left and right sides of the profile, the positioning mechanism and the clamping mechanism being slidably connected to the base left and right, characterized in that: The punching mechanism includes a hollow punching seat, a punch located inside the punching seat, and a pressure head sleeved on the outside of the punch. The top of the punching seat is connected to the telescopic end of the punching machine. The bottom of the punching seat has a vertically penetrating through hole. The top of the punch is connected to the top of the punching seat, and the bottom of the punch extends downward through the through hole. The top of the pressure head is engaged inside the punching seat, and the bottom of the pressure head extends downward relative to the bottom of the punch. The outside of the pressure head is vertically slidably connected to the through hole, and a preload spring is provided between the pressure head and the top of the punching seat. The clamping mechanism includes a horizontally extending support plate, which is inserted into the inside of the profile and abuts against the bottom of the punched area of the profile. The support plate has a vertically penetrating punch groove, which is matched and positioned with the punch.
2. The punching device for aluminum alloy doors and windows according to claim 1, characterized in that: The positioning mechanism includes a positioning plate located on the left side of the profile and a positioning cylinder that drives the positioning plate to move left and right. The positioning plate is slidably connected to the base and connected to the telescopic end of the positioning cylinder.
3. The punching device for aluminum alloy doors and windows according to claim 2, characterized in that: The positioning mechanism includes a positioning seat fixed to the base, a positioning guide hole provided in the positioning seat, and a positioning guide rod connected to the left side of the positioning plate. The positioning guide rod is inserted into the positioning guide hole and is slidably connected to the positioning guide hole from left to right.
4. The punching device for aluminum alloy doors and windows according to claim 1, characterized in that: The clamping mechanism includes a clamping plate located on the right side of the profile and a clamping cylinder that drives the clamping plate to move left and right. The clamping plate is slidably connected to the base and connected to the telescopic end of the clamping cylinder. The support plate is connected to the clamping plate.
5. The punching device for aluminum alloy doors and windows according to claim 4, characterized in that: The clamping mechanism includes a clamping seat fixed to the base, a clamping guide hole provided in the clamping seat, and a clamping guide rod connected to the right side of the clamping plate. The clamping guide rod is inserted into the clamping guide hole and is slidably connected to the clamping guide hole from left to right.
6. The punching device for aluminum alloy doors and windows according to claim 5, characterized in that: The clamping plate has a mounting groove on the left side for inserting a support plate. The mounting groove runs through the front and back direction. The support plate slides in the mounting groove and is connected to the clamping plate by a pin.
7. The punching device for aluminum alloy doors and windows according to claim 1, characterized in that: The bottom of the frame is provided with a downwardly extending sleeve, which is matched with the punching seat and sleeved on the outside of the punching seat. The sleeve and the punching seat are vertically slidably connected.
Citation Information
Patent Citations
Punching machine for drain holes of doors and windows
CN223056518U