Hardware hinge stamping device

CN224866163UActive Publication Date: 2026-10-20PINGHU XIANGHE HINGE
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Patent Information

Application Number
CN202522497135.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-10-20
Estimated Expiration
2035-11-25

AI Technical Summary

Technical Problem

[0003]目前两块金属板大多是在流水线上单独冲压制成,因此往往需要配备两台冲压设备,成本较高,并且产生的废料较多,因此急需对此进行改进

Benefits of technology

[0014]通过在上模下部设置第一冲压头、第二冲压头和第三冲压头,能够将铰链片一和铰链片在同一冲压设备上进行冲压,效率高,冲压废料少,并且第二冲压头和第三冲压头之间形成冲压虚位,该冲压虚位的尺寸为第二冲压区和第三冲压区合并后的尺寸,通过形成冲压虚位,能够间隔冲压铰链片一和铰链片二,避免两者冲压头过于靠近影响冲压质量。

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Abstract

The utility model discloses a hardware hinge stamping device, including work table, lower mould, upper die, first push plate and oil cylinder, work table includes first support frame, and oil cylinder is fixed on the first support frame upper portion, and lower mould is fixed on the work table upper portion, and upper die is located upper mould top, and upper die upper portion is connected with first push plate through connecting piece, and first push plate upper portion is connected with the telescopic link end of oil cylinder, and upper die includes first stamping head, second stamping head and third stamping head along its length direction in proper order, and the stamping virtual position is formed between second stamping head and third stamping head, and oil cylinder drives upper die to move up and down, to be used to be close to or away from lower mould. The utility model discloses through setting first stamping head, second stamping head and third stamping head, can realize the stamping operation of hinge piece one and hinge piece two on a stamping equipment, and sets up the stamping virtual position between second stamping head and third stamping head, avoids the mutual influence when stamping hinge piece one and hinge piece two.
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Description

Technical Field

[0001] This utility model relates to a metal stamping device, and more specifically, to a hardware hinge stamping device. Background Technology

[0002] Hinges are mostly composed of two metal plates and a pivot, with holes for mounting screws on the metal plates. The metal plates and holes are mostly made by stamping.

[0003] Currently, the two metal plates are mostly stamped separately on an assembly line, which often requires two stamping machines, resulting in higher costs and more waste. Therefore, there is an urgent need to improve this process. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a hardware hinge stamping device. By setting a first stamping head, a second stamping head and a third stamping head, the stamping operation of hinge piece one and hinge piece two can be realized on a stamping machine. Furthermore, a stamping clearance is set between the second stamping head and the third stamping head to avoid mutual interference when stamping hinge piece one and hinge piece two.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a hardware hinge stamping device, comprising a worktable, a lower die, an upper die, a first push plate, and a hydraulic cylinder. The worktable includes a first support frame, the hydraulic cylinder is fixed on the upper part of the first support frame, the lower die is fixed on the upper part of the worktable, the upper die is located above the lower die, the upper part of the upper die is connected to the first push plate through a connector, the upper part of the first push plate is connected to the end of the telescopic rod of the hydraulic cylinder, the upper die includes a first stamping head, a second stamping head, and a third stamping head in sequence along its length direction, a stamping vacancy is formed between the second stamping head and the third stamping head, and the hydraulic cylinder drives the upper die to move up and down to approach or move away from the lower die.

[0006] Furthermore, the lower die includes a guide groove, a first clearance opening, a second clearance opening, and a third clearance opening located within the guide groove. The guide groove connects both ends of the lower die. The first clearance opening is adapted to a first punch head, the second clearance opening is adapted to a second punch head, and the third clearance opening is adapted to a third punch head.

[0007] Furthermore, the lower mold also includes a first discharge groove and a second discharge groove located inside, the upper end of the first discharge groove is connected to a second clearance opening, and the upper end of the second discharge groove is connected to a third clearance opening.

[0008] Furthermore, the workbench includes a first discharge trough corresponding to the first and second discharge troughs. A second cylinder corresponding to the first and second discharge troughs is fixed on the upper part of the workbench. A third push plate is fixed to the end of the telescopic rod of the second cylinder. The two first discharge troughs are respectively located at one end opening of the first and second discharge troughs. The two third push plates are respectively located inside the first and second discharge troughs.

[0009] Furthermore, the lower mold also includes a third discharge groove, which is located below the first clearance opening. The worktable includes a second discharge groove, which is connected to the third discharge groove. The second discharge groove is inclined downward.

[0010] Furthermore, a first cylinder is fixed to the upper part of the upper mold, and a second push plate is fixed to the end of the telescopic rod of the first cylinder. The second push plate includes a plurality of ejector pins, which penetrate the upper mold and are located in the second and third stamping heads respectively.

[0011] Furthermore, the first push plate includes a second support frame and a fourth clearance opening. The upper part of the second support frame is fixedly connected to the hydraulic cylinder telescopic rod, and the fourth clearance opening is located above the second push plate and its outer contour dimension is larger than that of the second push plate.

[0012] Furthermore, the second cylinder is located on the front of the lower mold, and the first discharge groove is located on the back of the lower mold.

[0013] In summary, this utility model has the following beneficial effects:

[0014] By setting a first stamping head, a second stamping head, and a third stamping head at the lower part of the upper die, hinge piece one and hinge piece two can be stamped on the same stamping equipment, which is highly efficient and produces less stamping waste. Furthermore, a stamping gap is formed between the second and third stamping heads. The size of this stamping gap is the combined size of the second and third stamping areas. By forming a stamping gap, hinge piece one and hinge piece two can be stamped at intervals, avoiding the stamping heads from being too close to each other and affecting the stamping quality. Attached Figure Description

[0015] Figure 1 This is a structural schematic diagram of this embodiment from a first-view perspective;

[0016] Figure 2 This is a structural schematic diagram of this embodiment from a second perspective;

[0017] Figure 3 This is a cross-sectional view of this embodiment;

[0018] Figure 4 for Figure 3 A partial schematic diagram;

[0019] Figure 5 This is a schematic diagram of a stamped iron belt.

[0020] Reference numerals: 1. Workbench; 11. First support frame; 12. First discharge chute; 13. Second discharge chute; 2. Lower die; 21. Guide chute; 22. First clearance opening; 23. Second clearance opening; 24. Third clearance opening; 25. First unloading chute; 26. Second unloading chute; 27. Third unloading chute; 3. Upper die; 31. First punch head; 32. Second punch head; 33. Third punch head; 4. First push plate; 41. Second support frame; 42. Fourth clearance opening; 5. Hydraulic cylinder; 6. Second push plate; 61. Ejector pin; 7. First cylinder; 8. Second cylinder; 81. Third push plate; 9. Steel belt; 91. First stamping area; 92. Second stamping area; 93. Third stamping area; 94. Hinge piece one; 95. Hinge piece two; 100. Connector. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 5 As shown, this embodiment discloses a hardware hinge stamping device, including a worktable 1, a lower die 2, an upper die 3, a first push plate 4, and a hydraulic cylinder 5. The worktable 1 includes a first support frame 11, and the hydraulic cylinder 5 is fixed on the upper part of the first support frame 11. The first push plate 4 includes a second support frame 41, and the upper part of the second support frame 41 is fixedly connected to the telescopic rod of the hydraulic cylinder 5. The lower die 2 is fixed on the upper part of the worktable 1, and the upper die 3 is located above the lower die 2. The upper part of the upper die 3 is connected to the first push plate 4 through a connector 100. This connection method is existing technology. Specifically, there are four connectors 100. Each connector 100 includes a connecting rod and a spring sleeved on the outside of the connecting rod. The connecting rod passes through the upper part of the first push plate 4 and the diameter of the protruding end is larger than the diameter of the main body of the connecting rod. The upper part of the first push plate 4 is connected to the end of the telescopic rod of the hydraulic cylinder 5.

[0023] During the stamping operation, the iron belt 9 is located between the lower die 2 and the upper die 3. The hydraulic cylinder 5 drives the first push plate 4 and the upper die 3 to descend. When the upper die 3 abuts against the upper surface of the iron belt 9, the hydraulic cylinder 5 will continue to push the first push plate 4 to descend, thereby compressing the spring and improving the reliability of stamping.

[0024] like Figure 4 and Figure 5As shown, the upper mold 3 includes a first stamping head 31, a second stamping head 32 and a third stamping head 33 in sequence along its length direction. The first stamping head 31 stamps at the first stamping area 91 to punch holes on the surface of the iron belt 9. The second stamping head 32 stamps at the second stamping area 92 to form a hinge piece 94. The third stamping head 33 stamps at the third stamping area 93 to form a hinge piece 95.

[0025] By setting a first stamping head 31, a second stamping head 32, and a third stamping head 33 at the lower part of the upper die 3, hinge piece 1 94 and hinge piece 2 95 can be stamped on the same stamping equipment, which is efficient and produces less stamping waste. Furthermore, a stamping gap is formed between the second stamping head 32 and the third stamping head 33. The size of this stamping gap is the combined size of the second stamping area 92 and the third stamping area 93. By forming a stamping gap, the first hinge piece 94 and the second hinge piece 95 can be stamped at intervals, avoiding the stamping heads from being too close to each other and affecting the stamping quality.

[0026] like Figure 4 As shown, the lower die 2 includes a guide groove 21, a first clearance opening 22, a second clearance opening 23, and a third clearance opening 24 located within the guide groove 21. The guide groove 21 connects both ends of the lower die 2. The first clearance opening 22 is adapted to the first punch head 31, the second clearance opening 23 is adapted to the second punch head 32, and the third clearance opening 24 is adapted to the third punch head 33. During punching, the iron belt 9 passes through both ends of the guide groove 21. The guide groove 21 can limit the iron belt 9 to prevent it from shifting. The first punch head 31 passes through the iron belt 9 and is inserted into the first clearance opening 22 to punch the hinge hole. The second punch head 32 passes through the iron belt 9 and is inserted into the second clearance opening 23 to punch the hinge piece 94. The third punch head 33 passes through the iron belt 9 and is inserted into the third clearance opening 24 to punch the hinge piece 95.

[0027] like Figure 1 , Figure 2 and Figure 4As shown, the lower mold 2 also includes a first discharge groove 25 and a second discharge groove 26 located inside. The upper end of the first discharge groove 25 is connected to a second clearance opening 23, and the upper end of the second discharge groove 26 is connected to a third clearance opening 24. Specifically, the worktable 1 includes a first discharge groove 12 corresponding to the first discharge groove 25 and the second discharge groove 26. A second cylinder 8 corresponding to the first discharge groove 25 and the second discharge groove 26 is fixed on the upper part of the worktable 1. A third push plate 81 is fixed to the end of the telescopic rod of the second cylinder 8. The two first discharge grooves 12 are respectively located at one end opening of the first discharge groove 25 and the second discharge groove 26. The two third push plates 81 are respectively located inside the first discharge groove 25 and the second discharge groove 26. The second cylinder 8 is located at the lower... On the front of mold 2, the first discharge slot 12 is located on the back of the lower mold 2. During the stamping operation, the first hinge piece 94, which is stamped out, will fall from the second clearance slot 23 into the first discharge slot 25, and the second hinge piece 95 will fall from the third clearance slot 24 into the second discharge slot 26. At this time, both second cylinders 8 are working, driving their corresponding third push plates 81 to move. The third push plate 81 located in the first discharge slot 25 will push the first hinge piece 94 from the first discharge slot 25 to the corresponding first discharge slot 12 for discharge; the third push plate 81 located in the second discharge slot 26 will push the second hinge piece 95 from the second discharge slot 26 to the corresponding first discharge slot 12 for discharge. Through the operation of the second cylinders 8, the automatic discharge of the first hinge piece 94 and the second hinge piece 95 can be realized.

[0028] Furthermore, a first cylinder 7 is fixed to the upper part of the upper mold 3, and a second push plate 6 is fixed to the end of the telescopic rod of the first cylinder 7. The second push plate 6 includes a plurality of ejector pins 61, which penetrate the upper mold 3. The ejector pins 61 are respectively located in the second stamping head 32 and the third stamping head 33. Through the first cylinder 7, the ejector pins 61 can be driven to move up and down, thereby pushing the corresponding hinge piece 1 94 and hinge piece 2 95 during stamping, ensuring that the hinge piece 1 94 and hinge piece 2 95 separate from the upper mold 3 and fall down.

[0029] The first push plate 4 also includes a fourth clearance opening 42, which is located above the second push plate 6 and has a larger outer contour dimension than the second push plate 6. The fourth clearance opening 42 is used to avoid the second push plate 6 and prevent the first push plate 4 from contacting the second push plate 6.

[0030] like Figure 3As shown, the lower mold 2 also includes a third discharge groove 27, which is located below the first clearance opening 22. The worktable 1 includes a second discharge groove 13, which is connected to the third discharge groove 27. The second discharge groove 13 is inclined downward. When punching the hinge hole, the waste material after punching will fall from the third clearance opening 24 into the third discharge groove 27 and finally exit from the second discharge groove 13. During punching, even if the waste material blocks the third clearance opening 24, after multiple punchings, the waste material at the back will push the waste material in front to fall down until it falls into the third discharge groove 27.

[0031] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A hardware hinge stamping device, characterized in that, The device includes a worktable (1), a lower die (2), an upper die (3), a first push plate (4), and a hydraulic cylinder (5). The worktable (1) includes a first support frame (11). The hydraulic cylinder (5) is fixed on the upper part of the first support frame (11). The lower die (2) is fixed on the upper part of the worktable (1). The upper die (3) is located above the lower die (2). The upper part of the upper die (3) is connected to the first push plate (4) through a connector (100). The upper part of the first push plate (4) is connected to the end of the telescopic rod of the hydraulic cylinder (5). The upper die (3) includes a first punch head (31), a second punch head (32), and a third punch head (33) in sequence along its length. A punching gap is formed between the second punch head (32) and the third punch head (33). The hydraulic cylinder (5) drives the upper die (3) to move up and down to move closer to or away from the lower die (2).

2. The hardware hinge stamping device according to claim 1, characterized in that, The lower die (2) includes a guide groove (21), a first clearance opening (22), a second clearance opening (23) and a third clearance opening (24) located in the guide groove (21). The guide groove (21) connects the two ends of the lower die (2). The first clearance opening (22) is adapted to the first punch head (31), the second clearance opening (23) is adapted to the second punch head (32), and the third clearance opening (24) is adapted to the third punch head (33).

3. The hardware hinge stamping device according to claim 2, characterized in that, The lower mold (2) also includes a first discharge groove (25) and a second discharge groove (26) located inside. The upper end of the first discharge groove (25) is connected to the second clearance opening (23), and the upper end of the second discharge groove (26) is connected to the third clearance opening (24).

4. The hardware hinge stamping device according to claim 3, characterized in that, The workbench (1) includes a first discharge trough (12) corresponding to the first discharge trough (25) and the second discharge trough (26). A second cylinder (8) corresponding to the first discharge trough (25) and the second discharge trough (26) is fixed on the upper part of the workbench (1). A third push plate (81) is fixed at the end of the telescopic rod of the second cylinder (8). The two first discharge troughs (12) are respectively located at one end opening of the first discharge trough (25) and the second discharge trough (26). The two third push plates (81) are respectively located in the first discharge trough (25) and the second discharge trough (26).

5. A hardware hinge stamping device according to claim 2, characterized in that, The lower mold (2) also includes a third discharge groove (27), which is located below the first clearance opening (22). The worktable (1) includes a second discharge groove (13), which is connected to the third discharge groove (27). The second discharge groove (13) is inclined downward.

6. The hardware hinge stamping device according to claim 1, characterized in that, The upper part of the upper mold (3) is fixed with a first cylinder (7), and the end of the telescopic rod of the first cylinder (7) is fixed with a second push plate (6). The second push plate (6) includes a plurality of ejector pins (61), the ejector pins (61) penetrate the upper mold (3), and the ejector pins (61) are respectively located in the second stamping head (32) and the third stamping head (33).

7. A hardware hinge stamping device according to claim 6, characterized in that, The first push plate (4) includes a second support frame (41) and a fourth clearance opening (42). The upper part of the second support frame (41) is fixedly connected to the telescopic rod of the oil cylinder (5). The fourth clearance opening (42) is located above the second push plate (6) and its outer contour dimension is larger than that of the second push plate (6).

8. A hardware hinge stamping device according to claim 4, characterized in that, The second cylinder (8) is located on the front of the lower mold (2), and the first discharge groove (12) is located on the back of the lower mold (2).