A copper-aluminum row bending positioning mechanism

CN224866176UActive Publication Date: 2026-10-20SUZHOU BAITERUI IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522524447.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-27
Publication Date
2026-10-20
Estimated Expiration
2035-11-27

AI Technical Summary

Technical Problem

[0007]针对现有技术中,铜铝排弯折定位机构在对已弯折的铜铝排工件进行冲孔定位时,存在工件形状不规则难以稳定夹持,冲压时工件易发生窜动或偏斜导致冲孔位置不准确的问题,本实用新型旨在提供一种结构经过改良的、能够有效解决上述问题的铜铝排弯折定位机构

Benefits of technology

1、本实用新型,通过设置限位机构,利用上模具下行时压块驱动活动定位块自动收缩夹紧,解决了现有技术中因铜铝排弯折回弹导致孔位不准,或弯折后工件难以定位夹紧的问题,使得先弯折后冲孔的工艺得以精确实施,达到了保证孔位相对位置准确、提高产品精度的效果。

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Abstract

The utility model discloses a copper aluminium row bending positioning mechanism belongs to metal profile processing equipment technical field, and copper aluminium row bending positioning mechanism includes lower mould, upper mould, sets up in the limiting mechanism and push mechanism of lower mould, and upper mould fixedly connected with the pressing block, and the limiting mechanism sets up in the installation groove of lower mould, and the limiting mechanism includes movable positioning block, the jack, spring and the stop screw, and movable positioning block is used for clamping processing material, and the side wall of movable positioning block and the groove wall of installation groove form the inclined plane cooperation for converting vertical motion into horizontal contraction, and the push mechanism includes the installation box, is equipped with the threaded rod in the installation box, and the threaded rod is connected the threaded block with screw threads, and the threaded block is moved through the connecting plate and drives the movement of moving block, and the front end of moving block is equipped with the rubber pad. The utility model solves the problem that the copper aluminium row of easy bending is difficult to accurately position and leads to the problem of inaccurate punching, reaches the effect that positioning clamping is reliable, and the punching precision is high.
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Description

Technical Field

[0001] This utility model relates to the technical field of metal profile processing equipment, and in particular to a copper-aluminum profile bending and positioning mechanism. Background Technology

[0002] As conductive connectors, copper and aluminum busbars require bending and punching during the production process, and the precision of the processing directly affects the assembly quality of the electrical cabinet.

[0003] In conventional processing, one method is to first punch holes in the straight copper or aluminum busbars and then bend them into shape. However, the metal material will experience elastic rebound during the bending process. This rebound deformation will cause the pre-punched holes to shift, which will seriously affect the dimensional accuracy of the final product.

[0004] To address the issue of hole misalignment, the industry has adopted an improved process of bending before punching. While this process avoids the impact of bending springback on the hole position, it introduces new processing challenges, namely, the irregular shape of the bent workpiece makes it difficult to achieve stable and precise positioning in the stamping die.

[0005] Existing stamping dies are mostly designed for flat sheet metal and use simple stops or pins for positioning. When used to process bent copper and aluminum bars, these positioning methods cannot effectively fit the bending shape of the workpiece. Under the huge impact force of stamping, the workpiece will move or deviate, resulting in inaccurate punching positions and making it impossible to guarantee the consistency of mass production.

[0006] Therefore, this utility model proposes a copper-aluminum strip bending and positioning mechanism to overcome the shortcomings of the prior art. Utility Model Content

[0007] In the existing technology, when the copper-aluminum busbar bending and positioning mechanism punches and positions the bent copper-aluminum busbar workpiece, there are problems such as the irregular shape of the workpiece making it difficult to hold stably, and the workpiece being prone to movement or skewing during punching, resulting in inaccurate punching positions. The present invention aims to provide a copper-aluminum busbar bending and positioning mechanism with an improved structure that can effectively solve the above problems.

[0008] This utility model provides a copper-aluminum busbar bending and positioning mechanism for positioning processed materials. The copper-aluminum busbar bending and positioning mechanism includes a lower mold and an upper mold disposed above the lower mold and capable of vertical movement relative to the lower mold. The copper-aluminum busbar bending and positioning mechanism also includes a limiting mechanism disposed in an installation groove opened in the lower mold. A pressure block is fixedly connected to the upper mold. The limiting mechanism includes a movable positioning block, which is used to abut and clamp the processed material. The movable positioning block is slidably accommodated in the installation groove. The pressure block is vertically aligned with the movable positioning block. The limiting mechanism also includes a top pin and a spring disposed sequentially below the movable positioning block. The lower end of the spring abuts against a stop screw, which is threadedly connected to the bottom of the installation groove. The side wall of the movable positioning block and the groove wall of the installation groove form an inclined surface fit to convert vertical movement into horizontal contraction. The copper-aluminum busbar bending and positioning mechanism also includes a pushing mechanism, which is installed on the front side of the lower mold and is used to push the processed material after processing.

[0009] Preferably, the pushing mechanism includes a mounting box, which is fixed to the front side of the lower mold. The pushing mechanism also includes a threaded rod disposed in the mounting box and a threaded block threadedly connected to the threaded rod.

[0010] Preferably, in order to drive the threaded rod to rotate, the pushing mechanism also includes a knob and a fixing rod, the knob being located outside the mounting box, and the fixing rod being fixedly connected between the knob and the threaded rod.

[0011] Preferably, the fixing rod rotatably passes through the wall panel of the mounting box to transmit rotational power from the outside of the mounting box to the inside of the mounting box.

[0012] Preferably, to ensure smooth movement of the threaded block, a limiting block is fixedly connected to the threaded block, and the limiting block is slidably connected to the inner wall of the mounting box to provide guidance and support for the axial movement of the threaded block.

[0013] Preferably, to support the other end of the threaded rod, a rotating block is fixed inside the mounting box, and the rotating block is rotatably connected to the end of the threaded rod.

[0014] Preferably, in order to achieve push output, the mounting box is provided with a connecting groove, and the pushing mechanism also includes a moving block and a connecting plate. The moving block is slidably disposed in the connecting groove, and the two ends of the connecting plate are respectively rotatably connected to the rear side of the threaded block and the moving block, for transmitting the translational movement of the threaded block to the moving block.

[0015] Preferably, to avoid damaging the surface of the processed material, a rubber pad is fixedly connected to the front end of the moving block.

[0016] This utility model has the following beneficial effects: 1. This utility model solves the problem in the prior art of inaccurate hole positions caused by the springback of the copper and aluminum strips after bending, or the difficulty in positioning and clamping the workpiece after bending, by setting a limiting mechanism and using the pressure block to drive the movable positioning block to automatically retract and clamp when the upper mold moves downward. This allows the process of bending before punching to be implemented accurately, achieving the effect of ensuring the accuracy of the relative position of the hole and improving the precision of the product.

[0017] 2. This utility model solves the problem in the prior art that the workpiece is easily deformed or scratched due to bumps or manual handling when it is taken out after processing by setting a push mechanism controlled by a knob and using a moving block with a rubber pad at the front end to smoothly push the finished product. This achieves the effect of protecting the surface quality of the workpiece and improving the yield. Attached Figure Description

[0018] Figure 1 This is a perspective view of a copper-aluminum strip bending and positioning mechanism proposed in this utility model; Figure 2 This is a partial exploded view of the structure of a copper-aluminum strip bending and positioning mechanism proposed in this utility model; Figure 3 This is a partial structural exploded view of a copper-aluminum strip bending and positioning mechanism proposed in this utility model; Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0019] Explanation of reference numerals in the attached figures: 1. Lower mold; 2. Limiting mechanism; 201. Stop screw; 202. Spring; 203. Top pin; 204. Movable positioning block; 205. Pressure block; 206. Mounting groove; 3. Pushing mechanism; 301. Mounting box; 302. Connecting groove; 303. Moving block; 304. Rubber pad; 305. Knob; 306. Fixing rod; 307. Threaded rod; 308. Threaded block; 309. Limiting block; 310. Rotating block; 311. Connecting plate; 4. Upper mold; 5. Processing material. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0021] Example: Please refer to Figures 1 to 4This utility model provides a copper-aluminum busbar bending and positioning mechanism, which aims to solve the problem in the prior art that when copper-aluminum busbars are bent first and then punched, it is difficult to accurately position and clamp the bent workpiece in the mold, resulting in inaccurate punching position.

[0022] Please refer to Figure 1 and Figure 2 The copper-aluminum busbar bending and positioning mechanism includes a lower mold 1 and an upper mold 4, which is positioned above the lower mold 1 and can move vertically relative to it. The lower mold 1 serves as an overall support base and supports the processing material 5. The upper mold 4 cooperates with the lower mold 1 to complete the stamping action. The copper-aluminum busbar bending and positioning mechanism also includes a limiting mechanism 2 located inside the lower mold 1 and a pushing mechanism 3 installed on the front side of the lower mold 1. The lower mold 1 has an installation groove 206 inside, and the limiting mechanism 2 is located inside the installation groove 206. A pressure block 205 is fixedly connected to the bottom of the upper mold 4. The pressure block 205 is vertically aligned with the movable positioning block 204 in the limiting mechanism 2. The movable positioning block 204 is slidably accommodated in the installation groove 206. 04 is used to abut and clamp the processing material 5. A top pin 203 and a spring 202 are arranged in sequence below the movable positioning block 204. The lower end of the spring 202 abuts against the stop screw 201. The stop screw 201 is threaded to the bottom of the mounting groove 206. The preload of the spring 202 can be adjusted by adjusting the screw depth of the stop screw 201. The top pin 203 is set between the top of the spring 202 and the bottom of the movable positioning block 204. It is used to transmit the spring force of the spring 202 to the movable positioning block 204. The side wall of the movable positioning block 204 and the groove wall of the mounting groove 206 form a slope to convert the vertical movement into horizontal contraction. When the upper mold 4 moves downward, the pressure block 205 drives the movable positioning block 204 to contract and clamp the processing material 5.

[0023] Please refer to Figure 1 , Figure 2 and Figure 3The copper-aluminum strip bending and positioning mechanism also includes a pushing mechanism 3, which is installed on the front side of the lower mold 1. The pushing mechanism 3 includes a mounting box 301, which is fixed to the front side of the lower mold 1. The pushing mechanism 3 also includes a threaded rod 307 disposed in the mounting box 301. The threaded rod 307 is threadedly connected to a threaded block 308, which is used to move axially when the threaded rod 307 rotates. To drive the threaded rod 307 to rotate, the pushing mechanism 3 also includes a knob 305 and a fixing rod 306. The knob 305 is disposed outside the mounting box 301, and the fixing rod 306 is fixedly connected between the knob 305 and the threaded rod 307. The fixing rod 306 rotatably passes through the wall plate of the mounting box 301. To ensure stable transmission, the threaded block 308 is fixedly connected to a limit block 309. 309 is slidably connected to the inner wall of the mounting box 301. A rotating block 310 is also fixed inside the mounting box 301. The rotating block 310 is rotatably connected to the end of the threaded rod 307, providing rotational support for the other end of the threaded rod 307. To realize the pushing action, the mounting box 301 has a connecting groove 302. The pushing mechanism 3 also includes a moving block 303 and a connecting plate 311. The moving block 303 is slidably disposed in the connecting groove 302. The two ends of the connecting plate 311 are rotatably connected to the rear side of the threaded block 308 and the moving block 303, respectively, so that the translational movement of the threaded block 308 is converted into the translational movement of the moving block 303 through the connecting plate 311. To protect the workpiece, a rubber pad 304 is fixedly connected to the front end of the moving block 303. The rubber pad 304 is used to contact and push the processing material 5 after processing is completed.

[0024] In a preferred embodiment, the pushing mechanism 3 includes a mounting box 301, which is fixed to the front side of the lower mold 1. The pushing mechanism 3 also includes a threaded rod 307 disposed in the mounting box 301 and a threaded block 308 threadedly connected to the threaded rod 307.

[0025] In a preferred embodiment, in order to achieve manual drive, the pushing mechanism 3 also includes a knob 305 and a fixing rod 306. The knob 305 is disposed outside the mounting box 301, and the fixing rod 306 is fixedly connected between the knob 305 and the threaded rod 307.

[0026] In a preferred embodiment, in order to transmit external power into the mounting box 301, the fixing rod 306 is rotatably passed through the wall panel of the mounting box 301.

[0027] In a preferred embodiment, in order to improve the stability of the movement of the threaded block 308, the threaded block 308 is fixedly connected to a limiting block 309, and the limiting block 309 is slidably connected to the inner wall of the mounting box 301 to provide guidance for the translational movement of the threaded block 308.

[0028] In a preferred embodiment, in order to provide rotational support for the other end of the threaded rod 307, a rotating block 310 is fixed inside the mounting box 301, and the rotating block 310 is rotatably connected to the end of the threaded rod 307.

[0029] In a preferred embodiment, in order to convert the translation of the threaded block 308 into a pushing action, the mounting box 301 is provided with a connecting groove 302, and the pushing mechanism 3 also includes a moving block 303 and a connecting plate 311. The moving block 303 is slidably disposed in the connecting groove 302, and the two ends of the connecting plate 311 are respectively rotatably connected to the rear side of the threaded block 308 and the moving block 303.

[0030] In a preferred embodiment, a rubber pad 304 is fixedly connected to the front end of the moving block 303 in order to protect the surface of the processed material 5 from damage during pushing.

[0031] Working principle: Before processing, the upper mold 4 is in a raised state, and the spring 202 in the limiting mechanism 2 is in a stretched state. The spring 202 pushes the movable positioning block 204 upward through the top pin 203. The movable positioning block 204 opens outward under the action of cooperating with the inclined surface of the mounting groove 206. At this time, the processing material 5 can be placed on the lower mold 1 and fed between the movable positioning blocks 204. When the upper mold 4 moves downward, the pressure block 205 fixedly connected to the upper mold 4 first presses down the movable positioning block 204. During the downward movement, the movable positioning block 204 compresses the spring 202 and is forced to contract inward under the action of cooperating with the inclined surface of the mounting groove 206, thereby clamping the processing material 5. The upper mold 4 continues to move downward, driving the punching component to complete the punching of the processing material 5. After processing, the operator rotates the knob 305 of the pushing mechanism 3. The knob 305 drives the threaded rod 307 to rotate via the fixed rod 306. The fixed rod 306 rotates on the wall of the mounting box 301. The other end of the threaded rod 307 rotates in the rotating block 310. The rotation of the threaded rod 307 drives the threaded block 308 to move axially. The threaded block 308 drives the fixedly connected limit block 309 to slide along the inner wall of the mounting box 301. The threaded block 308 drives the moving block 303 via the rotating connecting plate 311. The moving block 303 slides in the connecting groove 302. The rubber pad 304 fixedly connected to the front end of the moving block 303 finally pushes the processed material 5 out of the mold.

Claims

1. A copper-aluminum strip bending and positioning mechanism, comprising: Lower mold (1); The upper mold (4) is located above the lower mold (1) and can move vertically relative to the lower mold (1); A limiting mechanism (2) is provided in the mounting groove (206) opened in the lower mold (1); The upper mold (4) is fixedly connected to a pressure block (205); Its features are, The limiting mechanism (2) includes a movable positioning block (204), which is used to abut and clamp the processing material (5). The movable positioning block (204) is slidably accommodated in the mounting groove (206), and the pressure block (205) is vertically aligned with the movable positioning block (204). The limiting mechanism (2) also includes a top pin (203) and a spring (202) arranged sequentially below the movable positioning block (204). The lower end of the spring (202) abuts against the stop screw (201), and the stop screw (201) is threaded to the bottom of the mounting groove (206); The side wall of the movable positioning block (204) and the groove wall of the mounting groove (206) form an inclined surface to convert vertical movement into horizontal contraction, so that when the upper mold (4) moves downward, the movable positioning block (204) is driven to contract and clamp the processing material (5) by the pressure block (205). The copper-aluminum strip bending and positioning mechanism also includes a pushing mechanism (3), which is installed on the front side of the lower mold (1) and is used to push the processed material (5) after processing is completed.

2. The copper-aluminum strip bending and positioning mechanism according to claim 1, characterized in that, The pushing mechanism (3) includes a mounting box (301), which is fixed to the front side of the lower mold (1); The pushing mechanism (3) further includes a threaded rod (307) disposed in the mounting box (301) and a threaded block (308) threadedly connected to the threaded rod (307).

3. The copper-aluminum strip bending and positioning mechanism according to claim 2, characterized in that, The pushing mechanism (3) also includes a knob (305) and a fixing rod (306). The knob (305) is located outside the mounting box (301), and the fixing rod (306) is fixedly connected between the knob (305) and the threaded rod (307).

4. The copper-aluminum strip bending and positioning mechanism according to claim 3, characterized in that, The fixing rod (306) rotatably passes through the wall panel of the mounting box (301).

5. The copper-aluminum strip bending and positioning mechanism according to claim 2, characterized in that, The threaded block (308) is fixedly connected to the limiting block (309), and the limiting block (309) is slidably connected to the inner wall of the mounting box (301).

6. The copper-aluminum busbar bending and positioning mechanism according to claim 2, characterized in that, A rotating block (310) is fixed inside the mounting box (301), and the rotating block (310) is rotatably connected to the end of the threaded rod (307).

7. The copper-aluminum strip bending and positioning mechanism according to claim 2, characterized in that, The mounting box (301) is provided with a connecting groove (302); The pushing mechanism (3) further includes a moving block (303) and a connecting plate (311); the moving block (303) is slidably disposed in the connecting groove (302); The two ends of the connecting plate (311) are rotatably connected to the rear side of the threaded block (308) and the moving block (303), respectively.

8. The copper-aluminum strip bending and positioning mechanism according to claim 7, characterized in that, A rubber pad (304) is fixedly connected to the front end of the movable block (303).