Automatic shearing and bending device for hall element
Patent Information
- Application Number
- CN202522000257.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-09-17
AI Technical Summary
现在一般是采用冲压形式实现霍尔原件引脚部分的折弯,由于霍尔原件的引脚较小,在冲压过程中即便产生较小的偏移,也可能导致引脚损坏
1.本申请采用导向通道来进行霍尔原件带进行导向,然后进入到操作槽进行剪切折弯等操作,由于导向通道自身的导向作用,能进一步的保证霍尔原件带进给过程的可控性。
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Figure CN224866240U_ABST
Abstract
Description
Technical Field
[0001] This application relates to an automatic shearing and bending device for Hall elements. Background Technology
[0002] Hall effect sensors are widely used in circuit boards. Due to their relatively large size, the leads of the Hall effect sensors need to be bent to fit the flattened structure of circuit boards. Currently, stamping is generally used to bend the leads. Because the leads of Hall effect sensors are small, even a small offset during the stamping process can damage them. This slight offset mainly comes from two aspects: the consistency of the Hall effect sensor's feed position and the consistency of the stamping position, especially whether the stamping position can be kept consistent. Utility Model Content
[0003] To address the aforementioned problems, this application proposes an automatic shearing and bending device for Hall elements, comprising a support frame, a pushing section and a stamping section cooperating with the pushing section, and a guide channel for conveying the Hall element strip, with an operating groove exposing the Hall element strip on one side of the guide channel corresponding to the pushing section. This application uses a guide channel to guide the Hall element strip before it enters the operating groove for shearing and bending operations. Due to the guiding effect of the guide channel itself, the controllability of the Hall element strip feeding process can be further ensured.
[0004] Preferably, the pushing part includes a pushing piston cylinder, a plurality of pushing piston rods extending out of the pushing piston cylinder, and a positioning pressing plate that cooperates with the Hall element at the end of the pushing piston rod.
[0005] Preferably, the positioning pressing plate includes an L-shaped plate fixedly connected to the pushing piston rod, the side plate of the L-shaped plate is fixedly connected to the end of the pushing piston rod, and the bottom plate of the L-shaped plate is provided with a plurality of positioning connection holes, and positioning bolts that cooperate with the operating groove are provided in the positioning connection holes.
[0006] Preferably, an oblique feeding knife is connected to the end of the L-shaped plate via an end hinge shaft, and a return torsion spring is provided on the end hinge shaft. The oblique feeding knife is obliquely positioned in the direction of movement of the Hall element belt, and a feeding wear-resistant block is provided at the position of the oblique feeding knife corresponding to the guide channel. The pushing piston cylinder is located at the top of the guide channel.
[0007] Preferably, a brake is provided on the side of the operating slot near the direction of the Hall element belt inlet. The brake includes a lower pressure plate positioned above the operating slot, with several guide bolts below the lower pressure plate. The guide bolts extend to the outside of the guide channel wall, and a bolt protrusion is provided at the bottom of the guide bolt. A return spring is provided between the bolt protrusion and the guide channel wall. An outer protective plate is provided on the side of the lower pressure plate. This application, through the abutment of the brake and the oblique feed knife, ensures stable unidirectional feeding of the Hall element belt by the return spring driving the guide bolts to press the lower pressure plate and the return torsion spring driving the oblique feed knife to press the Hall element belt.
[0008] Preferably, the stamping part includes a stamping piston cylinder, a stamping piston rod extending out of the stamping piston cylinder, a stamping table at the end of the stamping piston rod, and a guide stamping head at the side of the stamping table.
[0009] Preferably, the guide stamping head includes a stamping frame, a guide rod is provided on one side of the stamping frame, and a guide sleeve that cooperates with the guide rod is provided on the support frame; the guide rod is a polygonal rod.
[0010] Preferably, the head of the stamping frame is provided with a transverse snap-fit through hole, a snap-fit connector is snapped into the transverse snap-fit through hole, an adjusting screw is connected to the snap-fit connector through an adjusting bearing, a threaded stamping shaft is provided on the side of the stamping table and is threadedly connected to the adjusting screw, a positioning nut is provided on the top of the threaded stamping shaft, and an adjusting protrusion is provided on the top of the adjusting screw. The side of the stamping piston cylinder is provided with a stamping support frame that is fixedly connected to the support frame, and the side of the stamping support frame is movably abutting against the stamping table.
[0011] Preferably, a stamping head body corresponding to the Hall element belt is provided on the side of the stamping frame away from the guide rod; The stamping head body includes a shearing head or a shearing head and a bending head that cooperates with the shearing head. This application replaces the stamping head body by replacing the stamping frame. When only shearing is required, only the shearing head can be installed. When shearing and bending are required, both the shearing head and the bending head need to be installed, making the function more versatile.
[0012] Preferably, the support frame includes a bottom support plate, on which a plurality of vertical support rods are provided. A receiving area is provided on one side of the vertical support rods corresponding to the side of the stamping part. A top support plate is provided at the top of the vertical support rods. The guide channel is provided on the top support plate. A guide plate is also provided in front of the guide channel, and an arc-shaped plate is also provided on the side of the guide plate away from the guide channel.
[0013] This application can bring the following beneficial effects: 1. This application uses a guide channel to guide the Hall element belt, which then enters the operating groove for shearing, bending and other operations. Due to the guiding effect of the guide channel itself, the controllability of the Hall element belt feeding process can be further guaranteed.
[0014] 2. This application, through the contact setting of the brake part and the oblique feeding knife, enables the return spring to drive the guide bolt to press the lower pressure plate, and the return torsion spring to drive the oblique feeding knife to press the Hall element belt, thus ensuring the unidirectional stable feeding of the Hall element belt.
[0015] 3. This application replaces the stamping head body by replacing the stamping frame. When only shearing is required, only the shearing head can be installed. When shearing and bending are required, both the shearing head and the bending head need to be installed, making the function more versatile. Attached Figure Description
[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the structure of this application.
[0017] Figure 2 This is a structural diagram of the push unit.
[0018] Figure 3 This is a schematic diagram of the stamping section.
[0019] Figure 4 This is a top view of the structure of this application.
[0020] Figure 5 This is a structural diagram of the guide channel section. Detailed Implementation
[0021] To clearly illustrate the technical features of this solution, the following detailed description, in conjunction with the accompanying drawings, will be provided.
[0022] In the first embodiment, such as Figure 1 As shown, an automatic shearing and bending device for Hall elements includes a support frame 1, a pushing part 2 and a stamping part 3 that cooperates with the pushing part 2 on the support frame 1; it also includes a guide channel 4 for conveying Hall element strips, and an operating groove 5 that exposes the Hall element strip is provided on one side of the guide channel 4 corresponding to the pushing part 2.
[0023] In use, the Hall element is passed through the guide channel 4, pushed by the pusher 2 at the position located in the operating groove 5, and then sheared and bent by the stamping part 3.
[0024] In the second embodiment, as Figure 1-5 As shown, an automatic shearing and bending device for Hall elements includes a support frame 1, a pushing part 2 and a stamping part 3 that cooperates with the pushing part 2 on the support frame 1; it also includes a guide channel 4 for conveying Hall element strips, and an operating groove 5 that exposes the Hall element strip is provided on one side of the guide channel 4 corresponding to the pushing part 2.
[0025] The pushing part 2 includes a pushing piston cylinder 21, with several pushing piston rods 22 extending out of the pushing piston cylinder 21. A positioning pressing plate that mates with the Hall element belt is provided at the end of the pushing piston rod 22. The positioning pressing plate includes an L-shaped plate 23 fixedly connected to the pushing piston rod 22. The side plate of the L-shaped plate 23 is fixedly connected to the end of the pushing piston rod 22. Several positioning connection holes are provided on the bottom plate of the L-shaped plate 23, and positioning bolts 24 that mate with the operating groove 5 are provided on the positioning connection holes. An inclined feeding knife 26 is connected to the end of the L-shaped plate 23 through an end hinge shaft 25. A return torsion spring 27 is provided on the end hinge shaft 25. The inclined feeding knife 26 is inclined towards the direction of movement of the Hall element belt. A feeding wear-resistant block 28 is provided at the position of the inclined feeding knife 26 corresponding to the guide channel 4. The pushing piston cylinder 21 is located at the top of the guide channel 4. A brake part 6 is provided on the side of the operating groove 5 near the Hall element guide direction; the brake part 6 includes a lower pressure plate 61 provided above the operating groove 5, and a plurality of guide bolts 62 provided below the lower pressure plate 61. The guide bolts 62 extend to the outside of the channel wall of the guide channel 4. A bolt protrusion 63 is provided at the bottom of the guide bolt 62, and a return spring 64 is provided between the bolt protrusion 63 and the channel wall of the guide channel 4; an outer protective plate 65 is provided on the side of the lower pressure plate 61.
[0026] The stamping section 3 includes a stamping piston cylinder 31, with a stamping piston rod 32 extending out of the cylinder. A stamping platform 33 is provided at the end of the piston rod 32, and a guide stamping head is provided on the side of the platform 33. The guide stamping head includes a stamping frame 34, with a guide rod 35 on one side of the frame 34. A guide sleeve 36, which is fitted with the guide rod 35, is provided on the support frame 1. The guide rod 35 is a polygonal rod. The head of the stamping frame 34 is provided with a transverse snap-fit hole 37, and a snap-fit connector 38 is snapped into the transverse snap-fit hole 37. An adjusting screw 39 is connected to the snap-fit connector 38 through an adjusting bearing. A threaded stamping shaft 310 is provided on the side of the stamping table 33 and is threadedly connected to the adjusting screw 39. A positioning nut 311 is provided on the top of the threaded stamping shaft 310, and an adjusting protrusion 312 is provided on the top of the adjusting screw 39. A stamping support frame 313 is provided on the side of the stamping piston cylinder 31 and is fixedly connected to the support frame 1. The side of the stamping support frame 313 is movably abutting against the stamping table 33. A stamping head body 314 corresponding to the Hall element belt is provided on the side of the stamping frame 34 away from the guide rod 35. The stamping head body 314 includes a shearing head or includes a shearing head and a bending head adjacent to the shearing head.
[0027] The support frame 1 includes a bottom support plate 11, on which a plurality of vertical support rods 12 are provided. A receiving area 13 is provided on one side of each vertical support rod 12 corresponding to the side of the stamping part 3. A top support plate 14 is provided at the top of each vertical support rod 12, and the guide channel 4 is provided on the top support plate 14. A guide plate 7 is also provided in front of the guide channel 4, and an arc-shaped plate 8 is provided on the side of the guide plate 7 away from the guide channel 4.
[0028] In use, the Hall element belt is passed through the guide channel 4. First, it passes through the lower pressure plate 61, which causes the return spring 64 to stretch the guide bolt 62. The guide bolt 62 drives the lower pressure plate 61 to fix the Hall element belt. Then, it enters below the positioning bolt 24 of the pusher 2, so that the positioning bolt 24 penetrates into the operating groove 5, which can drive the Hall element belt. Then, it enters below the inclined feed knife. Due to its inclined setting, when it is fed forward, it can drive the Hall element belt to move forward. When it moves backward, it can be fixed by the positioning bolt 24 of the pusher 2. The Hall element belt ensures continuous feeding; then, the Hall element belt with the Hall element on the side moves to the bottom of the stamping head body. The structure on the stamping head body is set as needed (i.e., shearing head or shearing head + bending head 316 is set); in specific operation, first, the piston rod 22 is pushed to drive the positioning bolt 24 on the L-shaped plate 23 to drive the Hall element belt forward. Then, the stamping piston rod drives the stamping table, and the stamping table drives the guide stamping head, so that the stamping head body shears or shears and bends the Hall element on the Hall element belt, thus completing the operation.
[0029] The above are merely embodiments of this application and are not intended to limit the scope of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of the claims of this application.
Claims
1. An automatic shearing and bending device for Hall elements, characterized in that: It includes a support frame, on which a pushing part and a stamping part that cooperate with the pushing part are provided; it also includes a guide channel for conveying the Hall element belt, and an operating groove for exposing the Hall element belt is provided on one side of the guide channel corresponding to the pushing part.
2. The automatic shearing and bending device for Hall elements as described in claim 1, characterized in that: The pushing part includes a pushing piston cylinder, a plurality of pushing piston rods extending out of the pushing piston cylinder, and a positioning pressing plate that cooperates with the Hall element at the end of the pushing piston rod.
3. The automatic shearing and bending device for Hall elements as described in claim 2, characterized in that: The positioning and pressing plate includes an L-shaped plate fixedly connected to the pushing piston rod. The side plate of the L-shaped plate is fixedly connected to the end of the pushing piston rod. The bottom plate of the L-shaped plate is provided with a plurality of positioning connection holes, and positioning bolts that cooperate with the operating groove are provided in the positioning connection holes.
4. The automatic shearing and bending device for Hall elements as described in claim 3, characterized in that: An oblique feeding knife is connected to the end of the L-shaped plate via an end hinge shaft. A return torsion spring is provided on the end hinge shaft. The oblique feeding knife is positioned obliquely to the direction of movement of the Hall element. A feeding wear-resistant block is provided at the position of the oblique feeding knife corresponding to the guide channel. The pushing piston cylinder is located at the top of the guide channel.
5. The automatic shearing and bending device for Hall elements as described in claim 4, characterized in that: A brake part is provided on the side of the operating slot near the Hall element guide direction; the brake part includes a lower pressure plate provided above the operating slot, several guide bolts are provided below the lower pressure plate, the guide bolts extend to the outside of the channel wall of the guide channel, a bolt protrusion is provided at the bottom of the guide bolt, and a return spring is provided between the bolt protrusion and the channel wall of the guide channel; an outer protective plate is provided on the side of the lower pressure plate.
6. The automatic shearing and bending device for Hall elements as described in claim 1, characterized in that: The stamping part includes a stamping piston cylinder, a stamping piston rod extending out of the stamping piston cylinder, a stamping table at the end of the stamping piston rod, and a guide stamping head at the side of the stamping table.
7. The automatic shearing and bending device for Hall elements as described in claim 6, characterized in that: The guide stamping head includes a stamping frame, a guide rod is provided on one side of the stamping frame, and a guide sleeve is provided on the support frame to cooperate with the guide rod; the guide rod is a polygonal rod.
8. The automatic shearing and bending device for Hall elements as described in claim 7, characterized in that: The head of the stamping frame is provided with a transverse snap-fit through hole, and a snap-fit connector is snapped into the transverse snap-fit through hole. An adjusting screw is connected to the snap-fit connector through an adjusting bearing. A threaded stamping shaft is provided on the side of the stamping table and is threadedly connected to the adjusting screw. A positioning nut is provided on the top of the threaded stamping shaft, and an adjusting protrusion is provided on the top of the adjusting screw. The side of the stamping piston cylinder is provided with a stamping support frame that is fixedly connected to the support frame, and the side of the stamping support frame is movably abutting against the stamping table.
9. The automatic shearing and bending device for Hall elements as described in claim 7, characterized in that: A stamping head body corresponding to the Hall element belt is provided on the side of the stamping frame away from the guide rod; The stamping head body includes a shearing head or includes a shearing head and a bending head disposed adjacent to the shearing head.
10. The automatic shearing and bending device for Hall elements as described in claim 1, characterized in that: The support frame includes a bottom support plate, a plurality of vertical support rods are provided on the bottom support plate, a receiving area is provided on one side of the vertical support rods corresponding to the side of the stamping part, a top support plate is provided on the top of the vertical support rods, and the guide channel is provided on the top support plate. A guide plate is also installed at the front of the guide channel, and an arc-shaped plate is installed on the side of the guide plate away from the guide channel.