A cutting machine for steel wire rope production

CN224866260UActive Publication Date: 2026-10-20JIANGSU KAIWEI ADVANCED MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202522088225.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-10-20
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

[0003]现有的一种钢丝绳生产用裁切机,在设备对钢丝绳裁切操作进行时,不便于工作人员配合设备的整体来对钢丝绳裁切时的操作进行便捷的操作和加工的效率

Benefits of technology

本实用新型通过对称式导向结构、可调输送系统、模块化维护设计及安全防护优化,实现了钢丝绳裁切的高效率、高精度与高稳定性,不仅解决了传统设备存在的钢丝绳跑偏、切割精度低、维护复杂等问题,还通过紧凑布局和耐用性设计降低了综合使用成本,兼具实用性与经济性,适用于现代化钢丝绳生产线的高效加工需求。

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Abstract

The utility model relates to steel wire rope production cutting technical field discloses a cutting machine for steel wire rope production, including support cabinet, the left end hinged of support cabinet has the cabinet door, the top fixed connection of support cabinet has the rotary base, the inside rotatory connection of rotary base has the rotary branch, the surface fixed connection of rotary branch has the flow guide roller no.
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Description

Technical Field

[0001] This utility model relates to the field of steel wire rope production and cutting technology, and in particular to a steel wire rope cutting machine. Background Technology

[0002] A wire rope cutting machine is a key piece of equipment used for processing wire ropes, primarily for cutting wire ropes to specified lengths or removing damaged sections. Wire ropes typically need to be cut before processing to meet specific length requirements. Cutting methods include manual shearing, mechanical cutting, and gas cutting, with mechanical and gas cutting being suitable for high-volume wire rope processing. This machine uses a hydraulic system to drive the blades, offering high efficiency and precision, and is suitable for batch cutting of multi-strand wire ropes. For example, the FJQ-32 / 52 model can cut wire ropes with diameters ranging from 8 to 52 mm, and its split-type structure reduces operational risks; a single cut takes approximately 15 seconds.

[0003] An existing wire rope cutting machine is not convenient for workers to coordinate with the machine to operate the wire rope cutting process efficiently. Summary of the Invention

[0004] To solve the above-mentioned technical problems, this utility model provides a cutting machine for steel wire rope production.

[0005] This utility model is achieved by the following technical solution: a cutting machine for steel wire rope production, including a support cabinet, a cabinet door hinged to the left end of the support cabinet, a rotating base fixedly connected to the top of the support cabinet, a rotating support plate rotatably connected inside the rotating base, and a guide roller fixedly connected to the surface of the rotating support plate. A fixed upright plate is fixedly connected to the top of the support cabinet. A guide roller is rotatably connected to the surface of the fixed upright plate. A mounting plate is fixedly connected to the top of the support cabinet. An adjusting screw is threadedly connected to the inside of the mounting plate. A conveying roller is rotatably connected to the surface of the adjusting screw. A cutting tool is slidably connected to the inside of the mounting plate. A conveying shell is fixedly connected to the front of the support cabinet.

[0006] Through the above technical solution, the adjustable screw can adjust the spacing between the conveying rollers by rotation, which can be adapted to steel wire ropes of different diameters, ensuring uniform tension during the conveying process and avoiding cutting deviations caused by slack or excessive tightness. The cutting tool is linked with the conveying rollers, and the feed amount is precisely adjusted through the sliding track to meet the process requirements of steel wire rope length cutting. The conveying shell contacts the front end of the cutting tool to form a semi-enclosed cutting cavity, which effectively blocks the sparks and debris splashing generated during cutting, ensuring operational safety and reducing environmental pollution.

[0007] As a further improvement to the above solution, the number of the rotating base and rotating support plate is set to two, and the two rotating bases and rotating support plates are symmetrically distributed on the left and right sides with the support cabinet as the center.

[0008] As a further improvement to the above solution, the first guide roller is located on the top of the support cabinet, the second guide roller is located on the top of the support cabinet, and the fixed upright plate is located on the front of the rotating base.

[0009] As a further improvement to the above scheme, the number of the mounting plate and adjusting screw is set to two, and the two mounting plates and adjusting screws are symmetrically distributed on the left and right sides with the support cabinet as the center.

[0010] With the above technical solution, the conveying roller is driven by the adjusting screw inside the mounting plate, and the cutting tool is slidably connected inside the mounting plate and contacts the rear end of the conveying shell.

[0011] As a further improvement to the above solution, the conveying roller is located at the top of the support cabinet, and the cutting tool is located on the front of the adjusting screw.

[0012] As a further improvement to the above solution, the rear end of the conveying housing contacts the front surface of the cutting tool, and the adjusting screw is located on the front of the fixed plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model achieves high efficiency, high precision, and high stability in wire rope cutting through a symmetrical guiding structure, adjustable conveying system, modular maintenance design, and optimized safety protection. It not only solves the problems of wire rope deviation, low cutting accuracy, and complex maintenance in traditional equipment, but also reduces the overall operating cost through compact layout and durable design. It is both practical and economical, and is suitable for the high-efficiency processing needs of modern wire rope production lines.

[0014] This utility model features a hinged cabinet door that can be fully opened, facilitating the cleaning of accumulated debris inside the support cabinet or the maintenance of components such as the rotating base. The cutting blade adopts a sliding connection design, allowing for quick blade replacement without disassembling other structures. The pitch adjustment screw is located on the front of the fixed upright plate, allowing the operator to adjust it manually without additional tools. The exposed design also facilitates real-time observation and adjustment of the conveyor roller spacing. The threaded connection structure of the mounting plate provides an interface for adding auxiliary devices, facilitating subsequent upgrades to meet diverse production needs. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the rear view structure of this utility model; Figure 3This is a schematic diagram of the structure of this utility model from below; Figure 4 This is a schematic diagram of the right-side structure of this utility model.

[0016] Explanation of key symbols: 1. Support cabinet; 2. Cabinet door; 3. Rotating base; 4. Rotating support plate; 5. Guide roller one; 6. Fixed upright plate; 7. Guide roller two; 8. Mounting support plate; 9. Adjusting screw; 10. Conveying roller; 11. Cutting tool; 12. Conveying shell. Detailed Implementation

[0017] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example

[0018] Please combine Figure 1-4 The present embodiment of a wire rope cutting machine includes a support cabinet 1, a cabinet door 2 hinged to the left end of the support cabinet 1, a rotating base 3 fixedly connected to the top of the support cabinet 1, a rotating support plate 4 rotatably connected inside the rotating base 3, and a guide roller 5 fixedly connected to the surface of the rotating support plate 4. A fixed vertical plate 6 is fixedly connected to the top of the support cabinet 1. A guide roller 7 is rotatably connected to the surface of the fixed vertical plate 6. A mounting plate 8 is fixedly connected to the top of the support cabinet 1. An adjusting screw 9 is threadedly connected inside the mounting plate 8. A conveying roller 10 is rotatably connected to the surface of the adjusting screw 9. A cutting tool 11 is slidably connected inside the mounting plate 8. A conveying shell 12 is fixedly connected to the front of the support cabinet 1. Through a symmetrical guiding structure, an adjustable conveying system, modular maintenance design, and optimized safety protection, high efficiency, high precision, and high stability in wire rope cutting are achieved. This not only solves the problems of wire rope deviation, low cutting precision, and complex maintenance in traditional equipment, but also reduces the overall operating cost through a compact layout and durable design. It is both practical and economical, and is suitable for the high-efficiency processing needs of modern wire rope production lines.

[0019] The adjustable screw 9 adjusts the spacing of the conveying rollers 10 by rotation, which can be adapted to steel wire ropes of different diameters to ensure uniform tension during the conveying process and avoid cutting deviations caused by slack or excessive tightness. The cutting tool 11 is linked with the conveying rollers 10 and the feed amount is precisely adjusted through the sliding track to meet the process requirements of steel wire rope length cutting. The conveying shell 12 contacts the front end of the cutting tool 11 to form a semi-enclosed cutting cavity, which effectively blocks the sparks and debris splashing generated during cutting, ensuring operational safety and reducing environmental pollution.

[0020] The number of rotating bases 3 and rotating support plates 4 is set to two, and the two rotating bases 3 and rotating support plates 4 are symmetrically distributed on the left and right sides with the support cabinet 1 as the center.

[0021] The first guide roller 5 is located on the top of the support cabinet 1, the second guide roller 7 is located on the top of the support cabinet 1, and the fixed upright plate 6 is located on the front of the rotating base 3.

[0022] The number of mounting plates 8 and adjusting screws 9 is set to two, and the two mounting plates 8 and adjusting screws 9 are symmetrically distributed on the left and right sides with the support cabinet 1 as the center.

[0023] The mounting support plate 8 drives the conveyor roller 10 through the adjusting screw 9. The cutting blade 11 is slidably connected inside the mounting support plate 8 and contacts the rear end of the conveyor housing 12. It can be fully opened by setting the hinged cabinet door 2, which is convenient for cleaning the debris inside the support cabinet 1 or for inspecting components such as the rotating base 3. The cutting blade 11 adopts a sliding connection design, which allows for quick blade replacement without disassembling other structures. The adjusting screw 9 is located on the front of the fixed upright plate 6, which can be directly adjusted manually by the operator without additional tools. The exposed design makes it easy to observe and adjust the spacing of the conveyor roller 10 in real time. The threaded connection structure of the mounting support plate 8 provides an interface for adding auxiliary devices, which is convenient for subsequent upgrades to meet diverse production needs.

[0024] The conveyor roller 10 is located on the top of the support cabinet 1, and the cutting tool 11 is located on the front of the adjusting screw 9. The cutting tool 11 is located on the top of the support cabinet 1.

[0025] The rear end of the conveyor housing 12 contacts the front surface of the cutting tool 11, and the adjusting screw 9 is located on the front of the fixed plate 6.

[0026] The implementation principle of a wire rope cutting machine in this embodiment is as follows: Through a symmetrical guiding structure, an adjustable conveying system, modular maintenance design, and optimized safety protection, high efficiency, high precision, and high stability in wire rope cutting are achieved. This not only solves the problems of wire rope deviation, low cutting precision, and complex maintenance found in traditional equipment, but also reduces the overall operating cost through a compact layout and durable design. It is both practical and economical, suitable for the high-efficiency processing needs of modern wire rope production lines. The hinged cabinet door 2 can be fully opened, facilitating the cleaning of accumulated debris inside the support cabinet 1 or the maintenance of components such as the rotating base 3. The cutting blade 11 adopts a sliding connection design, allowing for quick blade replacement without disassembling other structures. The pitch adjustment screw 9 is located on the front of the fixed upright plate 6, allowing the operator to adjust it manually without additional tools. The exposed design facilitates real-time observation and adjustment of the spacing of the conveyor rollers 10. The threaded connection structure of the mounting plate 8 provides an interface for adding auxiliary devices, facilitating subsequent upgrades to meet diverse production needs.

[0027] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A cutting machine for steel wire rope production, characterized in that, Includes a support cabinet (1), with a cabinet door (2) hinged to the left end of the support cabinet (1), a rotating base (3) fixedly connected to the top of the support cabinet (1), a rotating support plate (4) rotatably connected inside the rotating base (3), and a guide roller (5) fixedly connected to the surface of the rotating support plate (4). The top of the support cabinet (1) is fixedly connected to a fixed upright plate (6), and the surface of the fixed upright plate (6) is rotatably connected to a guide roller (7). The top of the support cabinet (1) is fixedly connected to an mounting plate (8), and the interior of the mounting plate (8) is threadedly connected to an adjusting screw (9). The surface of the adjusting screw (9) is rotatably connected to a conveying roller (10). The interior of the mounting plate (8) is slidably connected to a cutting tool (11), and the front of the support cabinet (1) is fixedly connected to a conveying shell (12).

2. The wire rope cutting machine as described in claim 1, characterized in that: The number of the rotating base (3) and rotating support plate (4) is set to two, and the two rotating bases (3) and rotating support plates (4) are symmetrically distributed on the left and right sides with the support cabinet (1) as the center.

3. The wire rope cutting machine as described in claim 1, characterized in that: The first guide roller (5) is located on the top of the support cabinet (1), the second guide roller (7) is located on the top of the support cabinet (1), and the fixed upright plate (6) is located on the front of the rotating base (3).

4. The wire rope cutting machine as described in claim 1, characterized in that: The number of the mounting plate (8) and the adjusting screw (9) is set to two, and the two mounting plates (8) and adjusting screws (9) are symmetrically distributed on the left and right sides with the support cabinet (1) as the center.

5. A wire rope cutting machine as described in claim 1, characterized in that: The conveying roller (10) is located on the top of the support cabinet (1), and the cutting tool (11) is located on the front of the adjusting screw (9).

6. The wire rope cutting machine as described in claim 1, characterized in that: The rear end of the conveying housing (12) is in contact with the front surface of the cutting tool (11), and the adjusting screw (9) is located on the front of the fixed plate (6).