Busbar connecting row riveting device and busbar connecting row
Patent Information
- Application Number
- CN202521988793.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0002]在生产新能源车用电池用的母线连接排的过程中,需要将连接排中金属片与螺母固定连接,连接方式有焊接、铆接等,在采用铆接的方式中,通常会将铆接压合的压块与上工作台固定连接,载具固定于下工作台上,这种方式在完成一组母线连接排的铆接后,需要先将完成铆接后的母线连接排从载具上去下,然后依次放入新一组金属片和螺母,放置完成后再启动上工作台进行铆接,这种方式不但对单一种类的母线连接排进行铆接的效率低,而且在需要铆接不同型号的母线连接排时,需要将上工作台上的压块和下工作台上的载具全部拆下后更换上匹配的载具,需要再一次对载具进行定位安装,导致铆接的效率更低
[0012]由于上述技术方案运用,本实用新型与现有技术相比具有下列优点:母线连接排的螺母穿设于所述定位孔内,螺母的上端部凸出于定位孔之上,母线连接排的金属片上开设有与螺母的上端部匹配的铆接孔,金属片通过铆接孔套设于螺母的上端部上,且金属片至少具有一个侧面与定位面相贴合,当所述上工作台下行时,上工作台的下端面下与定位块的上端面接触,随后在导向柱的和导向孔的配合下,定位块被上工作台沿垂直载具本体上端面方向压向载具本体,定位块随后与金属片接触并推动其下行,最终将螺母的上端部压入铆接孔内,并使螺母与金属片连接为一体,提高了铆接的效率;母线连接排由于设置了齿圈,在铆接时螺母与金属片铆接更为牢固。
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Figure CN224866290U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of new energy parts processing, and specifically relates to a busbar connection riveting device and a busbar connection. Background Technology
[0002] In the production of busbar connectors for new energy vehicle batteries, metal plates and nuts need to be fixedly connected in the connector. Connection methods include welding and riveting. In the riveting method, the pressing block for riveting is usually fixedly connected to the upper worktable, and the carrier is fixed to the lower worktable. After riveting a set of busbar connectors, the riveted busbar connector needs to be removed from the carrier, and then a new set of metal plates and nuts are placed in sequence. After placement, the upper worktable is started for riveting. This method is not only inefficient for riveting a single type of busbar connector, but also requires removing the pressing block on the upper worktable and the carrier on the lower worktable to replace the matching carrier when riveting different models of busbar connectors. The carrier needs to be positioned and installed again, resulting in even lower riveting efficiency. Summary of the Invention
[0003] The purpose of this invention is to provide a more efficient busbar connection riveting device.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is: a busbar connection riveting device, which includes an upper worktable, a lower worktable, a plurality of positioning blocks installed on the lower worktable, and a plurality of riveting carriers fixedly installed on the lower worktable by the positioning blocks. Each riveting carrier includes a carrier body, a handle formed on the carrier body, a guide post, and a pressure block. The upper end surface of the carrier body is provided with a plurality of positioning holes, and a positioning surface is formed on one or both sides of the positioning holes. The pressure block is provided with a guide hole that matches the guide post.
[0005] In another embodiment, the lower end face of the pressure block is provided with a pressing surface that is recessed inward; when the pressing surface contacts the upper end face of the nut, the distance between the upper end face of the pressure block and the upper end face of the carrier body is the same as the downward distance of the metal sheet.
[0006] In another embodiment, the handle is vertically connected to the side of the carrier body; this facilitates manual or conveying mechanism to hold the riveting carrier and deliver it between the upper and lower worktables.
[0007] In another embodiment, a positioning sleeve is provided in the positioning hole, and the upper end face of the positioning sleeve is lower than the upper end face of the carrier body; the height difference between the upper end face of the positioning sleeve and the upper end face of the carrier body can further limit the displacement of the nut when it is pressed together, and further ensure the accuracy and strength of the riveting.
[0008] In another embodiment, a limiting post is fixedly inserted inside the positioning sleeve; the limiting post can prevent the nut from being deformed due to excessive compression during the riveting process of the upper worktable moving downward.
[0009] In another embodiment, the riveting carrier is provided with multiple carrier bodies; by providing multiple carrier bodies, the riveting efficiency can be improved.
[0010] In another embodiment, the positioning block has multiple oblong holes, and the positioning block is detachably connected to the lower worktable through bolt assemblies located in the lower worktable and the oblong holes.
[0011] This utility model also provides a busbar connecting strip formed by riveting the busbar connecting strip using the above-mentioned busbar connecting strip riveting device. The busbar connecting strip includes a metal sheet and a nut. The metal sheet is provided with a riveting hole that matches the upper end of the nut. The upper end of the nut includes a first boss, a toothed ring formed above the first boss for embedding the metal sheet during riveting, and a guide platform formed above the toothed ring.
[0012] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art: the nut of the busbar connecting bar passes through the positioning hole, the upper end of the nut protrudes above the positioning hole, and the metal plate of the busbar connecting bar has a riveting hole that matches the upper end of the nut. The metal plate is sleeved on the upper end of the nut through the riveting hole, and the metal plate has at least one side that is in contact with the positioning surface. When the upper worktable moves downward, the lower end surface of the upper worktable contacts the upper end surface of the positioning block. Then, with the cooperation of the guide post and the guide hole, the positioning block is pressed by the upper worktable along the direction perpendicular to the upper end surface of the carrier body towards the carrier body. The positioning block then contacts the metal plate and pushes it downward, finally pressing the upper end of the nut into the riveting hole and connecting the nut and the metal plate as one, thus improving the riveting efficiency. Because the busbar connecting bar is equipped with a toothed ring, the nut and the metal plate are more firmly riveted during riveting. Attached Figure Description
[0013] Figure 1 This is a perspective view of the riveting device in Embodiment 1 when the mold is not closed;
[0014] Figure 2 This is an exploded view of the riveting device in Example 1;
[0015] Figure 3 This is a front view of the riveting device in Embodiment 1 when the mold is not closed;
[0016] Figure 4 for Figure 3 Sectional view AA;
[0017] Figure 5 for Figure 4 A partial view at point B in the image;
[0018] Figure 6 This is a front view of the riveting device in Embodiment 1 during mold closing;
[0019] Figure 7 for Figure 6 sectional view CC;
[0020] Figure 8 for Figure 7 A partial view at point D in the image;
[0021] Figure 9 This is a perspective view of the busbar connection bar in Example 1;
[0022] Figure 10 This is an exploded view of the busbar connection bar in Example 1;
[0023] Figure 11 This is a front view of the busbar connection bar in Embodiment 1;
[0024] Figure 12 for Figure 11 EE sectional view;
[0025] Figure 13 This is a perspective view of the riveting device in Example 2 when the mold is not closed. Detailed Implementation
[0026] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.
[0027] Example 1
[0028] like Figure 1-2As shown, the busbar connection row 5 riveting device includes an upper worktable 2, a lower worktable 3, several positioning blocks 4 installed on the lower worktable 3, and several riveting carriers 1 fixedly installed on the lower worktable 3 through the positioning blocks 4. Each riveting carrier 1 includes a carrier body 11, a handle 12 formed on the carrier body 11, a guide post 13, and a pressure block 14. Multiple positioning holes 15 are opened on the upper end surface of the carrier body 11, and positioning surfaces 16 are formed on one or both sides of the positioning holes 15. The pressure block 14 is provided with guide holes 17 that match the guide post 13. The nut 51 of the busbar connecting strip 5 passes through the positioning hole 15, and the upper end of the nut 51 protrudes above the positioning hole 15. The metal plate 52 of the busbar connecting strip 5 has a riveting hole 53 that matches the upper end of the nut 51. The metal plate 52 is sleeved on the upper end of the nut 51 through the riveting hole 53, and at least one side of the metal plate 52 is in contact with the positioning surface 16. When the upper worktable 2 moves downward, the lower end surface of the upper worktable 2 contacts the upper end surface of the positioning block 4. Then, with the cooperation of the guide post 13 and the guide hole 17, the positioning block 4 is pressed by the upper worktable 2 along the direction perpendicular to the upper end surface of the carrier body 11 towards the carrier body 11. The positioning block 4 then contacts the metal plate 52 and pushes it downward, finally pressing the upper end of the nut 51 into the riveting hole 53 and connecting the nut 51 and the metal plate 52 into one piece.
[0029] Specifically: The lower end face of the pressure block 14 is provided with a pressing surface 18 that is recessed inward; when the pressing surface 18 contacts the upper end face of the nut 51, the distance between the upper end face of the pressure block 14 and the upper end face of the carrier body 11 is the same as the downward distance of the metal sheet 52. The handle 12 is vertically connected to the side of the carrier body 11; it facilitates manual or conveying mechanism to hold the riveting carrier 1 and send the riveting carrier 1 between the upper worktable 2 and the lower worktable 3. A positioning sleeve 19 is provided in the positioning hole 15, and the upper end face of the positioning sleeve 19 is lower than the upper end face of the carrier body 11; the difference in height between the upper end face of the positioning sleeve 19 and the upper end face of the carrier body 11 can further limit the displacement of the nut 51 when it is pressed, and further ensure the accuracy and strength of the riveting. A limiting post 10 is fixedly inserted in the positioning sleeve 19; the limiting post 10 can prevent the nut 51 from being deformed due to excessive compression during the downward riveting process of the upper worktable 2. In this embodiment, the riveting carrier 1 is provided with a carrier body 11; by providing multiple carrier bodies 11, the riveting efficiency can be improved. The positioning block 4 is provided with multiple oblong holes 41, and the positioning block 4 is detachably connected to the lower worktable 3 through bolt assemblies 42 provided in the lower worktable 3 and the oblong holes 41.
[0030] like Figure 9-11As shown, the busbar connecting strip 5, formed by the aforementioned riveting device, includes a metal plate 52 and a nut 51. The metal plate 52 has a riveting hole 53 that matches the upper end of the nut 51. The upper end of the nut 51 includes a first boss 54, a toothed ring 55 formed above the first boss 54 for embedding into the metal plate 52 during riveting, and a guide platform 56 formed above the toothed ring 55. Due to the toothed ring 55, the nut 51 and the metal plate 52 are more firmly riveted during the riveting process.
[0031] Example 2
[0032] like Figure 4 , 5 As shown in Figure 7-13, the busbar connection row 5 riveting device includes an upper worktable 2, a lower worktable 3, several positioning blocks 4 installed on the lower worktable 3, and several riveting carriers 1 fixedly installed on the lower worktable 3 through the positioning blocks 4. Each riveting carrier 1 includes a carrier body 11, a handle 12 formed on the carrier body 11, a guide post 13, and a pressure block 14. Multiple positioning holes 15 are opened on the upper end surface of the carrier body 11, and positioning surfaces 16 are formed on one or both sides of the positioning holes 15. The pressure block 14 is provided with guide holes 17 that match the guide post 13. The nut 51 of the busbar connecting strip 5 passes through the positioning hole 15, and the upper end of the nut 51 protrudes above the positioning hole 15. The metal plate 52 of the busbar connecting strip 5 has a riveting hole 53 that matches the upper end of the nut 51. The metal plate 52 is sleeved on the upper end of the nut 51 through the riveting hole 53, and at least one side of the metal plate 52 is in contact with the positioning surface 16. When the upper worktable 2 moves downward, the lower end surface of the upper worktable 2 contacts the upper end surface of the positioning block 4. Then, with the cooperation of the guide post 13 and the guide hole 17, the positioning block 4 is pressed by the upper worktable 2 along the direction perpendicular to the upper end surface of the carrier body 11 towards the carrier body 11. The positioning block 4 then contacts the metal plate 52 and pushes it downward, finally pressing the upper end of the nut 51 into the riveting hole 53 and connecting the nut 51 and the metal plate 52 into one piece.
[0033] Specifically: The lower end face of the pressure block 14 is provided with a pressing surface 18 that is recessed inward; when the pressing surface 18 contacts the upper end face of the nut 51, the distance between the upper end face of the pressure block 14 and the upper end face of the carrier body 11 is the same as the downward distance of the metal sheet 52. The handle 12 is vertically connected to the side of the carrier body 11; it facilitates manual or conveying mechanism to hold the riveting carrier 1 and send the riveting carrier 1 between the upper worktable 2 and the lower worktable 3. A positioning sleeve 19 is provided in the positioning hole 15, and the upper end face of the positioning sleeve 19 is lower than the upper end face of the carrier body 11; the difference in height between the upper end face of the positioning sleeve 19 and the upper end face of the carrier body 11 can further limit the displacement of the nut 51 when it is pressed, and further ensure the accuracy and strength of the riveting. A limiting post 10 is fixedly inserted in the positioning sleeve 19; the limiting post 10 can prevent the nut 51 from being deformed due to excessive compression during the downward riveting process of the upper worktable 2. The riveting carrier 1 has 1, 2, 3, 4, 5, or 6 or more carrier bodies 11. In this embodiment, the riveting carrier 1 has 2 carrier bodies 11. By setting 2 carrier bodies 11, the riveting efficiency can be improved. The positioning block 4 has multiple oblong holes 41. The positioning block 4 is detachably connected to the lower worktable 3 through bolt assemblies 42 located in the lower worktable 3 and the oblong holes 41.
[0034] The busbar connecting strip 5, formed by riveting using the aforementioned riveting device, includes a metal sheet 52 and a nut 51. The metal sheet 52 has a riveting hole 53 that matches the upper end of the nut 51. The upper end of the nut 51 includes a first boss 54, a toothed ring 55 formed above the first boss 54 for embedding into the metal sheet 52 during riveting, and a guide platform 56 formed above the toothed ring 55. Due to the toothed ring 55, the nut 51 and metal sheet 52 are more securely riveted during connection.
[0035] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.
Claims
1. A busbar connection riveting device, characterized in that: It includes an upper worktable, a lower worktable, several positioning blocks installed on the lower worktable, and multiple riveting carriers fixedly installed on the lower worktable by the positioning blocks. Each riveting carrier includes a carrier body, a handle formed on the carrier body, a guide post, and a pressure block. The upper end face of the carrier body is provided with multiple positioning holes, and positioning surfaces are formed on one or both sides of the positioning holes. The pressure block is provided with guide holes that match the guide post.
2. The busbar connection riveting device according to claim 1, characterized in that: The lower end face of the pressure block is provided with a pressing surface that is recessed inward.
3. The busbar connection riveting device according to claim 1, characterized in that: The handle is vertically connected to the side of the vehicle body.
4. The busbar connection riveting device according to claim 1, characterized in that: A positioning sleeve is provided inside the positioning hole, and the upper end surface of the positioning sleeve is lower than the upper end surface of the vehicle body.
5. The busbar connection riveting device according to claim 4, characterized in that: A limiting post is fixedly inserted inside the positioning sleeve.
6. The busbar connection riveting device according to claim 1, characterized in that: The riveting carrier has multiple carrier bodies.
7. The busbar connection riveting device according to claim 1, characterized in that: The positioning block has multiple oblong holes, and the positioning block is detachably connected to the lower worktable through bolt assemblies located in the oblong holes.
8. A busbar connecting busbar formed by riveting using any one of the busbar connecting busbar riveting devices described in claims 1-7, characterized in that: The busbar connector includes a metal plate and a nut. The metal plate has a riveting hole that matches the upper end of the nut. The upper end of the nut includes a first boss, a toothed ring formed above the first boss for embedding the metal plate during riveting, and a guide plate formed above the toothed ring.