A multi-station drilling device for hydraulic cylinders
Patent Information
- Application Number
- CN202522438037.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-18
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-18
AI Technical Summary
[0003]现有技术存在以下问题:人工上下料与定位依赖操作经验,无法适应连续化批量生产品质需求,采用传统台钻或单动力头设备时,工件需在钻孔工位、翻转工位、清洁工位间多次流转装夹,存在位置偏移风险,导致产品生产效率低和一致性差
[0018]通过上料机构输送液压油缸,固定机构固定液压油缸,升降机构调节打孔机构的位置,以及通过设置多组打孔机构对液压油缸进行打孔,解决了产品生产效率低和一致性差的技术问题,实现了液压油缸的高效多工位钻孔,保证产品一致性的技术效果。
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Figure CN224866391U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydraulic cylinder processing technology, specifically to a multi-station drilling device for hydraulic cylinders. Background Technology
[0002] During the mass production of hydraulic cylinders, multiple sets of oil port holes and mounting holes need to be precisely drilled for key components such as cylinder barrel, cylinder bottom, and trunnion.
[0003] The existing technology has the following problems: manual loading and unloading and positioning rely on operating experience and cannot meet the quality requirements of continuous batch production. When using traditional bench drills or single-power head equipment, the workpiece needs to be transferred and clamped multiple times between the drilling station, the flipping station and the cleaning station, which poses a risk of positional deviation and results in low product production efficiency and poor consistency. Utility Model Content
[0004] To solve the above problems, this utility model provides a multi-station drilling device for hydraulic cylinders, including: a feeding mechanism, a fixing mechanism disposed on the feeding mechanism, a support mechanism adapted to the feeding mechanism, a lifting mechanism disposed on the support mechanism, and a drilling mechanism disposed on the lifting mechanism.
[0005] The fixing mechanism includes: a fixed base, a support frame and a movable shaft disposed on the fixed base, a transmission arm and a clamping arm connected to the movable shaft, and a first telescopic cylinder connected to the transmission arm.
[0006] The fixed base has a Y-shaped structure, and a support frame is provided at the middle of the top of the fixed base. The support frame has an arc structure, and movable shafts that are movably connected to the fixed base are provided on both sides of the top of the fixed base.
[0007] One end of each of the transmission arm and the clamping arm is connected to the movable shaft, while the other ends are far apart from each other.
[0008] The output end of the first telescopic cylinder is connected to the transmission arm.
[0009] Preferably, the feeding mechanism includes: a first displacement component, a feeding box connected to the first displacement component, a second displacement component disposed in the feeding box, and a feeding plate connected to the second displacement component.
[0010] Preferably, the first displacement component and the second displacement component are arranged perpendicular to each other;
[0011] The top two sides of the feeding box are provided with first guide rails, and the bottom of the feeding plate is provided with a first slider that is adapted to the first guide rails.
[0012] Preferably, the support mechanism includes a support base, which is an n-shaped frame structure.
[0013] Preferably, the lifting mechanism includes: a third displacement component, a lifting frame connected to the third displacement component, and a second slider and a third slider connected to the lifting frame.
[0014] Preferably, the support base is further provided with a second guide rail and a third guide rail, wherein the second slider is slidably connected to the second guide rail, and the third slider is slidably connected to the third guide rail.
[0015] Preferably, the drilling mechanism includes: a drilling machine, a fourth slider connected to the drilling machine, a fourth guide rail adapted to the fourth slider, and a second telescopic cylinder connected to the drilling machine;
[0016] The fourth guide rail is fixed on the lifting frame, and the output end of the second telescopic cylinder is connected to the drilling machine.
[0017] By adopting the above technical solution, this utility model mainly has the following technical effects:
[0018] The hydraulic cylinder is fed by a feeding mechanism, fixed by a fixing mechanism, and its position is adjusted by a lifting mechanism. Multiple drilling mechanisms are used to drill holes in the hydraulic cylinder, which solves the technical problems of low production efficiency and poor consistency. This achieves efficient multi-station drilling of hydraulic cylinders and ensures product consistency. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of a multi-station drilling device for hydraulic cylinders according to the present invention;
[0020] Figure 2 This is a schematic diagram of the fixing mechanism in a multi-station drilling device for hydraulic cylinders according to the present invention.
[0021] Figure 3 This is a schematic diagram of the lifting mechanism and drilling mechanism in a multi-station drilling device for hydraulic cylinders according to the present invention.
[0022] Figure 4 This is a structural schematic diagram of a multi-station drilling device for hydraulic cylinders according to the present invention (from another perspective);
[0023] The meanings of the reference numerals in the attached figures are as follows:
[0024] 1. Feeding mechanism; 11. First displacement assembly; 12. Feeding box; 121. First guide rail; 13. Second displacement assembly; 14. Feeding plate; 141. First slider;
[0025] 2. Fixing mechanism; 21. Fixing base; 22. Support frame; 23. Movable shaft; 24. Transmission arm; 25. Clamping arm; 26. First telescopic cylinder;
[0026] 3. Support mechanism; 31. Support base; 32. Second guide rail; 33. Third guide rail;
[0027] 4. Lifting mechanism; 41. Third displacement component; 42. Lifting frame; 43. Second slider; 44. Third slider;
[0028] 5. Drilling mechanism; 51. Drilling machine; 52. Fourth slider; 53. Fourth guide rail; 54. Second telescopic cylinder. Detailed Implementation
[0029] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0030] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0031] Please see Figures 1-4 This utility model provides a multi-station drilling device for hydraulic cylinders, including: a feeding mechanism 1, a fixing mechanism 2 disposed on the feeding mechanism 1, a support mechanism 3 adapted to the feeding mechanism 1, a lifting mechanism 4 disposed on the support mechanism 3, and a drilling mechanism 5 disposed on the lifting mechanism 4.
[0032] In some embodiments, the feeding mechanism 1 is a part of a multi-station drilling device used to transport hydraulic cylinders to a predetermined position for drilling. It includes: a first displacement component 11, a feeding box 12 connected to the first displacement component 11, a second displacement component 13 disposed in the feeding box 12, and a feeding plate 14 connected to the second displacement component 13. In some embodiments, the first displacement component 11 and the second displacement component 13 can be a mechanical transmission device capable of converting rotational motion into linear motion. In some embodiments, the first displacement component 11 and the second displacement component 13 can be a screw-slider structure, wherein the screw-slider structure can be driven by a motor to rotate the screw, and the rotational motion is converted into linear motion through a slider that engages with the screw thread.
[0033] Furthermore, by setting the first displacement component 11 and the second displacement component 13 perpendicular to each other, the first displacement component 11 drives the loading box 12, the second displacement component 13 and the loading plate 14 to move laterally, and the second displacement component 13 drives the loading plate 14 to move longitudinally, thereby realizing the lateral and longitudinal movement of the loading plate 14.
[0034] In some embodiments, the feeding box 12 is used to accommodate the second displacement component 13 on one hand, and on the other hand, the feeding box 12 is also slidably connected to the feeding plate 14. Specifically, the feeding box 12 is a box-shaped structure with an opening at the top, and first guide rails 121 are provided on both sides of its top. The bottom of the feeding plate 14 is provided with a first slider 141 that is adapted to the first guide rails 121. By slidably connecting the first slider 141 with the first guide rails 121, the first guide rails 121 are used to assist the feeding plate 14 in moving, thereby enhancing the smoothness of the feeding process of the feeding mechanism 1.
[0035] In some embodiments, a debris recovery box (not shown in the figure) may also be provided on the feed plate 14. The debris recovery box may be a structure with an opening at the top for recovering material debris generated during the drilling process (the lateral height should not interfere with the lateral drilling mechanism 5).
[0036] In some embodiments, the fixing mechanism 2 is a part of the multi-station drilling device used to fix the hydraulic cylinder. In some embodiments, the number of fixing mechanisms 2 can be multiple sets to fully fix the hydraulic cylinder. The fixing mechanism 2 includes: a fixing seat 21, a support frame 22 and a movable shaft 23 disposed on the fixing seat 21, a transmission arm 24 and a clamping arm 25 connected to the movable shaft 23, and a first telescopic cylinder 26 connected to the transmission arm 24. In some embodiments, the fixing seat 21 is disposed on the loading plate 14 and is used to connect the fixing mechanism 2 to the loading mechanism 1. In some embodiments, the fixing seat 21 has a Y-shaped structure, and a support frame 22 is provided at the middle position of the top of the fixing seat 21. The support frame 22 has an arc-shaped structure with a certain curvature and is used to fix and support the hydraulic cylinder. Movable shafts 23 are provided on both sides of the top of the fixing seat 21 and are movably connected to the fixing seat 21.
[0037] Furthermore, one end of both the transmission arm 24 and the clamping arm 25 is connected to the movable shaft 23, while the other ends are far apart. In some embodiments, the output end of the first telescopic cylinder 26 is connected to the transmission arm 24. Through the extension of the first telescopic cylinder 26, the clamping arm 25 is rotated via the transmission arm 24, thereby bringing the two sets of clamping arms 25 on the fixed base 21 closer to each other. Then, the end of the clamping arm 25 away from the movable shaft 23 is used to abut against the hydraulic cylinder to fix the hydraulic cylinder.
[0038] In some embodiments, the support mechanism 3 is a part of the multi-station drilling device used to support the lifting mechanism 4 and the drilling mechanism 5, and includes: a support base 31. In some embodiments, the support base 31 is an n-shaped frame structure, and the feeding mechanism 1 and the fixing mechanism 2 are located in the opening of the n-shaped frame structure.
[0039] In some embodiments, the lifting mechanism 4 is a part of the multi-station drilling device used to adjust the height of the drilling mechanism 5. In some embodiments, the lifting mechanism 4 includes: a third displacement component 41, a lifting frame 42 connected to the third displacement component 41, a second slider 43 and a third slider 44 connected to the lifting frame 42. In some embodiments, the third displacement component 41 may also be a screw-slider structure, wherein the third displacement component 41 can be driven by a motor to rotate the screw, and the rotational motion is converted into linear motion by the slider that is threaded with the screw, thereby driving the lifting frame 42 connected to the slider to lift.
[0040] Furthermore, the lifting frame 42 is an n-shaped structure adapted to the support base 31. In some embodiments, the support base 31 is also provided with a second guide rail 32 and a third guide rail 33, wherein the second slider 43 is slidably connected to the second guide rail 32, and the third slider 44 is slidably connected to the third guide rail 33, thereby enhancing the smoothness of the lifting frame 42 during the lifting process of the third displacement component 41.
[0041] In some embodiments, the drilling mechanism 5 is a part of a multi-station drilling device used for drilling hydraulic cylinders, which includes: a drilling machine 51, a fourth slider 52 connected to the drilling machine 51, a fourth guide rail 53 adapted to the fourth slider 52, and a second telescopic cylinder 54 connected to the drilling machine 51. The drilling machine 51 is an electric rotary drilling device that can use a motor to drive the drill bit to rotate through a transmission mechanism to achieve material cutting and drilling. Furthermore, the fourth guide rail 53 is fixed on the lifting frame 42, and the output end of the second telescopic cylinder 54 is connected to the drilling machine 51, thereby driving the drilling machine 51 to move along the setting direction of the fourth guide rail 53 to realize the drilling process of the hydraulic cylinder.
[0042] In some more preferred embodiments, the top and sides of the lifting frame 42 are provided with drilling mechanisms 5, thereby realizing multi-station drilling of hydraulic cylinders and improving production efficiency.
[0043] Finally, it should be noted that the embodiments disclosed in this utility model are merely preferred embodiments of this utility model and are only used to illustrate the technical solutions of this utility model, not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of this utility model.
Claims
1. A multi-station drilling device for hydraulic cylinders, characterized in that, include: The feeding mechanism, the fixing mechanism provided on the feeding mechanism, the supporting mechanism adapted to the feeding mechanism, the lifting mechanism provided on the supporting mechanism, and the drilling mechanism provided on the lifting mechanism. The fixing mechanism includes: a fixed base, a support frame and a movable shaft disposed on the fixed base, a transmission arm and a clamping arm connected to the movable shaft, and a first telescopic cylinder connected to the transmission arm. The fixed base has a Y-shaped structure, and a support frame is provided at the middle of the top of the fixed base. The support frame has an arc structure, and movable shafts that are movably connected to the fixed base are provided on both sides of the top of the fixed base. One end of each of the transmission arm and the clamping arm is connected to the movable shaft, while the other ends are far apart from each other. The output end of the first telescopic cylinder is connected to the transmission arm.
2. The multi-station drilling device for hydraulic cylinders according to claim 1, characterized in that, The feeding mechanism includes: a first displacement component, a feeding box connected to the first displacement component, a second displacement component disposed in the feeding box, and a feeding plate connected to the second displacement component.
3. A multi-station drilling device for a hydraulic cylinder according to claim 2, characterized in that, The first displacement component and the second displacement component are arranged perpendicularly to each other; The top two sides of the feeding box are provided with first guide rails, and the bottom of the feeding plate is provided with a first slider that is adapted to the first guide rails.
4. A multi-station drilling device for a hydraulic cylinder according to claim 1, characterized in that, The support mechanism includes a support base, which is an n-shaped frame structure.
5. A multi-station drilling device for a hydraulic cylinder according to claim 4, characterized in that, The lifting mechanism includes: a third displacement component, a lifting frame connected to the third displacement component, and a second slider and a third slider connected to the lifting frame.
6. A multi-station drilling device for a hydraulic cylinder according to claim 5, characterized in that, The support base is also provided with a second guide rail and a third guide rail, wherein the second slider is slidably connected to the second guide rail, and the third slider is slidably connected to the third guide rail.
7. A multi-station drilling device for a hydraulic cylinder according to claim 4, characterized in that, The drilling mechanism includes: a drilling machine, a fourth slider connected to the drilling machine, a fourth guide rail adapted to the fourth slider, and a second telescopic cylinder connected to the drilling machine. The fourth guide rail is fixed on the lifting frame, and the output end of the second telescopic cylinder is connected to the drilling machine.