Automatic key milling device for tooth visual detection
Patent Information
- Application Number
- CN202522315115.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0003]现有的钥匙铣齿设备,虽然可以对钥匙内铣,但是多数钥匙需要在两面进行视觉检测或者内铣,视觉检测或者内铣完一面后需要取下钥匙,翻转,并重新固定,使用麻烦,降低了工作效率
[0012]与现有技术相比,本实用新型具有如下有益的技术效果:通过第一电动伸缩杆延长,齿条向左移动,齿轮转动半圈,钥匙上下翻转,检测第二面,需要铣齿另一面时,翻转过程同理,此装置不需要手动将钥匙翻转,使用方便。
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Figure CN224866415U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of key processing equipment technology, and in particular to an automatic key milling equipment with visual inspection of tooth patterns. Background Technology
[0002] Visual inspection uses machines to replace human eyes for measurement and judgment. It involves machine vision products converting the captured target into image signals, transmitting them to a dedicated image processing system, and then converting them into digital signals based on pixel distribution, brightness, color, and other information. The image system performs various calculations on these signals to extract the target's features, and then controls the on-site equipment based on the judgment results. It is a valuable mechanism used in production, assembly, or packaging. A key is a common lock-picking tool in people's lives. The materials used to make keys are mainly copper, zinc, aluminum, iron, and other metals. Sometimes, depending on the situation, multiple keys are needed.
[0003] Existing key milling equipment can mill the inside of keys, but most keys need to be visually inspected or milled on both sides. After visual inspection or milling on one side, the key needs to be removed, flipped, and re-secured, which is cumbersome and reduces work efficiency. Utility Model Content
[0004] The purpose of this invention is to address the problems existing in the background technology by proposing an automatic key milling device for visual inspection of tooth patterns.
[0005] The technical solution of this utility model: An automatic key milling device for visual inspection of tooth patterns, comprising a base, a mounting seat fixedly connected to the top of the base, a slide rod fixedly connected between the mounting seats, a movable seat slidably connected to the outer wall of the slide rod, a first electric telescopic rod fixedly installed in the middle of the right side of the movable seat, the output shaft of the first electric telescopic rod fixedly connected to the movable seat, a rack fixedly connected to the top of the movable seat, a first bracket fixedly connected to the top of the base, a gear rotatably connected to the middle of the first bracket, the gear meshing with the rack, a slide rail fixedly connected to the front side of the gear, a slider slidably connected inside the slide rail, a bidirectional screw rotatably connected to the middle of the slide rail, the bidirectional screw threadedly connected to the slider, and a clamping strip fixedly connected to the front side of the slider.
[0006] Preferably, a second bracket is fixedly connected to the top of the base, a crossbar is fixedly connected between the second brackets, and a lateral moving mechanism is slidably connected to the outer wall of the crossbar.
[0007] Preferably, a camera is fixedly mounted on the bottom of the lateral moving mechanism.
[0008] Preferably, a front-to-back moving mechanism is fixedly installed at the bottom of the lateral moving mechanism, and a left-to-right moving mechanism is fixedly installed at the bottom of the front-to-back moving mechanism.
[0009] Preferably, a second electric telescopic rod is fixedly installed at the bottom of the left and right moving mechanism, and a gear milling machine is fixedly installed at the bottom of the second electric telescopic rod.
[0010] Preferably, the side of the clamping strip is provided with a groove.
[0011] Preferably, rotating blocks are fixedly connected to both sides of the bidirectional screw.
[0012] Compared with the prior art, the present invention has the following beneficial technical effects: by extending the first electric telescopic rod, the rack moves to the left, the gear rotates half a turn, the key flips up and down, and the second side is detected. When it is necessary to mill the other side of the gear, the flipping process is the same. This device does not require manual flipping of the key and is convenient to use. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 for Figure 1 A magnified view of the structure at point A in the middle; Figure 3 This is a schematic diagram of the side cross-sectional structure of the slide rail of this utility model; Figure 4 This is a schematic diagram of the rack and gear structure of this utility model.
[0014] Reference numerals: 1. Base; 2. Mounting seat; 201. Slide rod; 202. First electric telescopic rod; 3. Moving seat; 301. Rack; 302. Gear; 303. First bracket; 4. Second bracket; 401. Crossbar; 402. Lateral movement mechanism; 403. Camera; 404. Forward and backward movement mechanism; 405. Left and right movement mechanism; 406. Second electric telescopic rod; 407. Gear milling machine; 5. Slide rail; 501. Bidirectional screw; 502. Slider; 503. Rotating block; 504. Clamping bar. Detailed Implementation
[0015] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments. Example
[0016] like Figure 1-4As shown, the present invention proposes an automatic key milling device for visual inspection of key teeth, including a base 1, which is placed on a flat ground. A second bracket 4 is fixedly connected to the top of the base 1. There are two second brackets 4, and a crossbar 401 is fixedly connected between the two second brackets 4. The crossbar 401 is parallel to the base 1. A transverse moving mechanism 402 is slidably connected to the outer wall of the crossbar 401. The transverse moving mechanism 402 can move left and right along the crossbar 401. The transverse moving mechanism 402 has a sliding mechanism inside, which can slide left and right and lock. When visual inspection is required, the transverse moving mechanism 402 moves to the left and the camera 403 performs visual inspection. When milling is required, the transverse moving mechanism 402 moves to the right and the milling machine 407 mills the teeth inside the key. The position where the transverse moving mechanism 402 stops is fixed, which allows the camera 403 or the milling machine 407 to be above the key, which is convenient for visual inspection or milling. A camera 403 is fixedly installed at the bottom of the lateral moving mechanism 402. When the lateral moving mechanism 402 moves to the left, the camera 403 can be positioned above the key for visual inspection and data storage. A front-to-back moving mechanism 404 is fixedly installed at the bottom of the lateral moving mechanism 402. A sliding mechanism is installed inside the front-to-back moving mechanism 404, which allows the lower second electric telescopic rod 406 to move back and forth. A left-to-right moving mechanism 405 is fixedly installed at the bottom of the front-to-back moving mechanism 404. A sliding mechanism is installed inside the left-to-right moving mechanism 405, which allows the lower second electric telescopic rod 406 to move left and right. A second electric telescopic rod 406 is fixedly installed at the bottom of the left-to-right moving mechanism 405. A gear milling machine 407 is fixedly installed at the bottom of the second electric telescopic rod 406. When the second electric telescopic rod 406 is working, the gear milling machine 407 can move up and down. The gear milling machine 407 can mill teeth inside the key. When milling is needed, the gear milling machine 407 moves down and the bottom cutter head rotates. When milling is not needed, the gear milling machine 407 moves up. The top of the base 1 is fixedly connected to the mounting base 2. There are two mounting bases 2. A slide rod 201 is fixedly connected between the mounting bases 2. There are two slide rods 201 that are parallel to each other. A movable seat 3 is slidably connected to the outer wall of the slide rod 201. The movable seat 3 can move left and right along the direction of the slide rod 201. A first electric telescopic rod 202 is fixedly installed in the middle of the right movable seat 3. The output shaft of the first electric telescopic rod 202 is fixedly connected to the movable seat 3. When the first electric telescopic rod 202 is working, it can make the movable seat 3 move left and right. A rack 301 is fixedly connected to the top of the movable seat 3. The rack 301 moves left and right with the movable seat 3. A first bracket 303 is fixedly connected to the top of the base 1. A gear 302 is rotatably connected to the middle of the first bracket 303. The first bracket 303 supports the gear 302. The gear 302 meshes with the rack 301. The rack 301 moves left and right, which can make the gear 302 rotate. The first electric telescopic rod 202 moves a fixed distance and can self-lock after moving. The rack 301 moves left or right, which can make the gear 302 rotate exactly half a turn, which can realize the up and down flipping of the key. A slide rail 5 is fixedly connected to the front side of the gear 302. The slide rail 5 rotates with the gear 302 and remains horizontal when stopped. A slider 502 is slidably connected inside the slide rail 5. There are two sliders 502. A bidirectional screw 501 is rotatably connected to the middle of the slide rail 5. Rotating blocks 503 are fixedly connected to both sides of the bidirectional screw 501. The function of the rotating blocks 503 is to facilitate the rotation of the bidirectional screw 501. The bidirectional screw 501 is threadedly connected to the slider 502. Rotating the bidirectional screw 501 can make the two sliders 502 move closer or further apart. A clamping strip 504 is fixedly connected to the front side of the slider 502. The clamping strip 504 moves together with the slider 502. A groove is opened on the side of the clamping strip 504. When a key needs to be made, the original key is first placed between the grooves. The bidirectional screw 501 is rotated to clamp the key and make the end of the key contact the end of the groove. Visual inspection is performed on both sides. Then the original key is removed. The same method is used to install the key that needs to be milled and milling is performed. In this embodiment, when a key needs to be duplicated, the lateral moving mechanism 402 moves to the left, placing the original key between the grooves. The bidirectional screw 501 is rotated, causing the slider 502 and clamping bar 504 to move closer together, clamping the key and bringing the key end into contact with the inner end of the groove. The camera 403 performs visual inspection. When the first side inspection is complete, the first electric telescopic rod 202 extends, the rack 301 moves to the left, and the gear 302 rotates half a turn, causing the key to flip up and down. The second side is then inspected. After the inspection is complete, the first electric telescopic rod 202 shortens, removing the original key. The same method is used to fix the key requiring milling. The lateral moving mechanism 402 moves to the right, and the milling machine 407 moves to the right. The second electric telescopic rod 406 operates, allowing the milling machine 407 to move up and down. With the cooperation of the front-to-back moving mechanism 404 and the left-to-right moving mechanism 405, the key is milled. When milling is required on the other side, the flipping process is the same. After milling, the key is removed. This device eliminates the need for manual key flipping, making it convenient to use.
[0017] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.
Claims
1. An automatic key milling device for visual inspection of tooth patterns, comprising a base (1), characterized in that: A mounting base (2) is fixedly connected to the top of the base (1), and a sliding rod (201) is fixedly connected between the mounting bases (2). A movable seat (3) is slidably connected to the outer wall of the sliding rod (201). A first electric telescopic rod (202) is fixedly installed in the middle of the movable seat (3) on the right side. The output shaft of the first electric telescopic rod (202) is fixedly connected to the movable seat (3). A rack (301) is fixedly connected to the top of the movable seat (3). A first bracket is fixedly connected to the top of the base (1). 303), a gear (302) is rotatably connected to the middle of the first bracket (303), the gear (302) meshes with the rack (301), a slide rail (5) is fixedly connected to the front side of the gear (302), a slider (502) is slidably connected inside the slide rail (5), a bidirectional screw (501) is rotatably connected to the middle of the slide rail (5), the bidirectional screw (501) is threadedly connected to the slider (502), and a clamping bar (504) is fixedly connected to the front side of the slider (502).
2. The automatic key milling equipment for visual inspection of tooth patterns according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a second bracket (4), and a crossbar (401) is fixedly connected between the second brackets (4). A transverse moving mechanism (402) is slidably connected to the outer wall of the crossbar (401).
3. The automatic key milling equipment for visual inspection of tooth patterns according to claim 2, characterized in that: A camera (403) is fixedly mounted on the bottom of the lateral movement mechanism (402).
4. The automatic key milling equipment for visual inspection of tooth patterns according to claim 2, characterized in that: The bottom of the lateral moving mechanism (402) is fixedly installed with a front-to-back moving mechanism (404), and the bottom of the front-to-back moving mechanism (404) is fixedly installed with a left-to-right moving mechanism (405).
5. The automatic key milling equipment for visual inspection of tooth patterns according to claim 4, characterized in that: The bottom of the left and right moving mechanism (405) is fixedly installed with a second electric telescopic rod (406), and the bottom of the second electric telescopic rod (406) is fixedly installed with a gear milling machine (407).
6. The automatic key milling equipment for visual inspection of tooth patterns according to claim 1, characterized in that: The side of the clamp (504) is provided with a groove.
7. The automatic key milling equipment for visual inspection of tooth patterns according to claim 1, characterized in that: Rotating blocks (503) are fixedly connected to both sides of the bidirectional screw (501).