Double-sided positioning and cutting device for power tower components

Abstract

The utility model discloses a kind of electric power iron tower component double-sided positioning cutting device, the utility model relates to electric power iron production and processing technology field, including installation component, the installation component includes base, the base top middle part is fixedly installed with fixed seat, the fixed seat top is fixedly installed with fixed component, the fixed component includes side plate, the side plate bottom one side is fixedly installed with backrest frame, the side plate top is fixedly installed with top plate, the top plate one side middle part is fixedly installed with first fixed sleeve, the first fixed sleeve inside is fixedly installed with first hydraulic rod, the first hydraulic rod output end is fixedly installed with first floating plate, the first floating plate bottom is fixedly installed with clamping block, the clamping block surface and backrest frame inboard are all equipped with rubber antiskid layer;The utility model, component material can be firmly clamped and fixed, and can simultaneously cut the both ends of component material simultaneously, it is favorable to improve processing efficiency, with higher practical value.

Description

Technical Field

[0001] This utility model relates to the field of power transmission tower production and processing technology, specifically a double-sided positioning and cutting device for power transmission tower components. Background Technology

[0002] Power tower manufacturing refers to the process of producing a designed power transmission tower through a series of technological steps. This process typically includes raw material procurement, steel cutting and forming, welding, anti-corrosion treatment, assembly, and final quality inspection. Power tower components refer to the various parts that make up the entire power tower, working together to support and stabilize the transmission line. During manufacturing, raw materials (such as angle steel and steel pipes) are usually supplied in standard lengths, while actual power tower designs may require components of specific dimensions to meet structural strength, space constraints, and compatibility requirements with other components. Therefore, cutting is a crucial step in processing these raw materials into the required dimensions.

[0003] Based on the above, the following problems were found: Current power tower components usually require a certain angle to be set on the cut surfaces at both ends to facilitate assembly with other components. However, current cutting devices can usually only cut one end. After cutting, the device must be flipped over, repositioned and fixed, and then cut again. This method is cumbersome, and repeated repositioning is prone to errors and is not convenient to use.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a double-sided positioning and cutting device for power tower components, in order to achieve a more practical purpose. Utility Model Content

[0005] The purpose of this utility model is to provide a double-sided positioning and cutting device for power tower components to solve the problems mentioned in the background art.

[0006] A double-sided positioning and cutting device for power transmission tower components includes an installation assembly. The installation assembly includes a base, a fixing seat fixedly installed at the top center of the base, a fixing assembly fixedly installed at the top of the fixing seat, and cutting assemblies fixedly installed at both ends of the top of the base. The fixing assembly includes a side plate, a support frame fixedly installed on one side of the bottom of the side plate, and a reinforcing rib fixedly installed on the other side of the side plate. A top plate is fixedly installed on the top of the side plate, and a first fixing sleeve is fixedly installed at the center of one side of the top plate. A first hydraulic rod is fixedly installed inside the first fixing sleeve, a first floating plate is fixedly installed at the output end of the first hydraulic rod, and a clamping block is fixedly installed at the bottom of the first floating plate. The surface of the clamping block and the inner side of the support frame are provided with a rubber anti-slip layer.

[0007] By adopting the above technical solution, the base provides support for the fixing and cutting components. The fixing components facilitate the fixation of the component material and allow the cutting component to cut both ends. The cutting component allows for simultaneous cutting of both ends of the component material, improving processing efficiency. The support frame, with its "L"-shaped cross-section, provides support and fixation for the bottom and sides of the component material. The reinforcing ribs enhance the structural strength of the side plates. The first hydraulic rod controls the vertical movement of the first floating plate. The clamping block allows the first floating plate to move downwards, enabling the clamping block to work with the support frame to securely clamp and fix the component material, facilitating the cutting component's cutting of both ends. The rubber anti-slip layer ensures stable clamping and fixing of the component material by the clamping block and support frame, preventing damage to the component material caused by the fixing components.

[0008] Furthermore, a first guide rod is fixedly installed at both ends of the top of the first floating plate, and a first guide sleeve is fixedly installed at both ends of the top plate, with the first guide sleeve and the first guide rod being slidably connected.

[0009] By adopting the above technical solution, the first guide rod and the first guide sleeve are provided to improve the stability of the first floating plate's vertical movement and facilitate the secure clamping and fixing of the component material.

[0010] Furthermore, the cutting assembly includes a sliding seat, the top of which has a sliding groove, a sliding block is slidably connected inside the sliding groove, and a support seat is fixedly installed on the top of the sliding block.

[0011] By adopting the above technical solution, the sliding groove facilitates the limiting and guiding of the sliding block, and makes it easy for the support to slide along the sliding groove.

[0012] Furthermore, a threaded rod is rotatably connected inside the sliding groove, and a first adjusting handwheel is fixedly installed at one end of the threaded rod. The first adjusting handwheel is located on the outer side of one end of the sliding seat.

[0013] By adopting the above technical solution and by setting the first adjusting handwheel, it is convenient to control the rotation of the threaded rod.

[0014] Furthermore, a threaded sleeve is fixedly installed in the middle of the sliding block, the threaded sleeve is sleeved on the outside of the threaded rod, and the threaded sleeve is threadedly connected to the threaded rod.

[0015] By adopting the above technical solution, the threaded sleeve facilitates the rotation of the threaded rod to control the sliding block, thereby controlling the support seat to slide along the sliding groove.

[0016] Furthermore, a first pointer is fixedly installed on one side of the sliding block, and a first scale groove is provided on one side of the sliding seat.

[0017] By adopting the above technical solution, the setting of the first pointer and the first scale groove facilitates the marking of the moving position of the support base, thereby making it easier to determine the cooperation of the two cutting components to cut the component material into the specified length.

[0018] Furthermore, a second fixing sleeve is fixedly installed at the top center of the support base, a second hydraulic rod is fixedly installed inside the second fixing sleeve, a second floating plate is fixedly installed at the output end of the second hydraulic rod, a second guide rod is fixedly installed at both ends of the top of the second floating plate, and a second guide sleeve is provided on both sides of the second fixing sleeve, with the second guide rod slidably connected to the second guide sleeve.

[0019] By adopting the above technical solution, the second hydraulic rod and the second guide rod facilitate the control of the up and down movement of the second floating plate.

[0020] Furthermore, a rotating seat is fixedly installed at the bottom center of the second floating plate, a cutting machine is provided at the bottom of the rotating seat, a rotating shaft is fixedly installed at the top of the cutting machine, the rotating shaft is rotatably connected to the rotating seat, a cutting hole is opened at one end of the bottom of the support seat, and a support slider is fixedly installed at one end of the bottom of the support seat.

[0021] By adopting the above technical solution, the setting of the rotating seat facilitates the up-and-down movement of the second floating plate to control the up-and-down movement of the cutting machine, thereby facilitating the cutting machine to cut both ends of the component material. Furthermore, the rotational connection between the rotating shaft and the rotating seat allows the cutting machine to rotate, making it convenient to adjust the cutting angle of the component material.

[0022] Furthermore, a support frame is fixedly installed on the top of one side of both ends of the base, and a sliding strip is fixedly installed on the top of the support frame, and the sliding strip is slidably connected to the support slider.

[0023] By adopting the above technical solution, the sliding bar and support slider are designed to provide support for one end of the support frame, making it easier for the cutting hole to cooperate with the cutting machine to cut the component material.

[0024] Furthermore, a rotating shaft seat is fixedly installed on one side of the rotating seat, and a second scale groove is opened in the middle of the other side of the rotating seat. A worm gear is rotatably connected to the rotating shaft seat, and a second handwheel is fixedly installed at one end of the worm gear. A worm wheel is meshed with the worm gear, and the worm wheel is fixedly connected to the rotating shaft. A second pointer is fixedly installed on one side of the bottom of the worm wheel.

[0025] By adopting the above technical solution, the second handwheel is set to facilitate the rotation of the second handwheel to drive the worm gear to rotate, thereby adjusting the angle of the cutting machine. This makes it convenient to cut both ends of the component material at a specified angle. The second pointer, in conjunction with the second scale groove, indicates the rotation angle of the cutting machine, making it convenient to accurately adjust the cutting angle of the cutting machine.

[0026] Compared with the prior art, the beneficial effects of this utility model are as follows: the base facilitates support for the fixing and cutting components; the fixing component facilitates fixing of the component material and allows the cutting component to cut both ends; the cutting component allows simultaneous cutting of both ends of the component material, improving processing efficiency; the support frame, with its "L"-shaped cross-section, facilitates support and fixing of the bottom and sides of the component material; the reinforcing ribs enhance the structural strength of the side plates; the first hydraulic rod controls the vertical movement of the first floating plate; the clamping block allows the first floating plate to move downwards, enabling the clamping block to work with the support frame to securely clamp and fix the component material, facilitating cutting of both ends of the component material by the cutting component; and the rubber anti-slip layer improves the stability of the clamping block and support frame in clamping and fixing the component material, preventing damage to the component material caused by the fixing component. Attached Figure Description

[0027] Figure 1 This is a three-dimensional structural diagram of a double-sided positioning and cutting device for power tower components according to the present invention; Figure 2 This is a three-dimensional structural diagram of the mounting component of this utility model; Figure 3 This is a three-dimensional structural diagram of the fixing component of this utility model; Figure 4 This is an exploded view of the cutting component of this utility model; Figure 5 This is a partial three-dimensional structural diagram of the cutting component of this utility model.

[0028] In the diagram: 1. Mounting component; 11. Base; 12. Fixing seat; 13. Support frame; 14. Sliding bar; 2. Fixing component; 21. Side plate; 22. Backrest frame; 23. Top plate; 24. Reinforcing rib; 25. First fixing sleeve; 26. First hydraulic rod; 27. First floating plate; 28. Clamping block; 29. ​​First guide rod; 210. First guide sleeve; 3. Cutting component; 31. Sliding seat; 32. Sliding groove; 33. Threaded rod; 34. First adjusting handwheel; 35. First scale groove; 36. Sliding block; 37. Threaded sleeve; 38. Support base; 39. Cutting hole; 310. First pointer; 311. Support slider; 312. Second fixed sleeve; 313. Second guide sleeve; 314. Second hydraulic rod; 315. Second floating plate; 316. Second guide rod; 317. Rotating seat; 318. Rotating shaft; 319. Worm gear; 320. Cutting machine; 321. Worm; 322. Second handwheel; 323. Rotating shaft seat; 324. Second scale groove; 325. Second pointer. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-5This utility model provides a technical solution: a double-sided positioning and cutting device for power tower components, including an installation component 1. The installation component 1 includes a base 11, which provides support for a fixing component 2 and a cutting component 3. A fixing seat 12 is fixedly installed at the top center of the base 11, and a fixing component 2 is fixedly installed on the top of the fixing seat 12. The fixing component 2 facilitates the fixing of the component material and allows the cutting component 3 to cut both ends. The cutting component 3 is fixedly installed at both ends of the top of the base 11, which facilitates simultaneous cutting of both ends of the component material, thus improving processing efficiency. The fixing component 2 includes a side plate 21, and a support frame 22 is fixedly installed on one side of the bottom of the side plate 21. The support frame 22 has an "L" shaped cross-section, which facilitates support and fixing of the bottom and sides of the component material. A reinforcing rib 24 is fixedly installed on the other side of the side plate 21. The side plate 21 is designed to improve its structural strength. A top plate 23 is fixedly installed on the top of the side plate 21. A first fixing sleeve 25 is fixedly installed on the middle of one side of the top plate 23. A first hydraulic rod 26 is fixedly installed inside the first fixing sleeve 25. The first hydraulic rod 26 is used to control the up and down movement of the first floating plate 27. The first floating plate 27 is fixedly installed at the output end of the first hydraulic rod 26. A clamping block 28 is fixedly installed at the bottom of the first floating plate 27. The clamping block 28 is used to move the first floating plate 27 downward so that the clamping block 28 can cooperate with the support frame 22 to firmly clamp and fix the component material, which is convenient for the cutting component 3 to cut the two ends of the component material. The surface of the clamping block 28 and the inner side of the support frame 22 are provided with a rubber anti-slip layer. The rubber anti-slip layer is used to improve the stability of the clamping block 28 and the support frame 22 in clamping and fixing the component material, and can prevent the clamping and fixing of the fixing component 2 from causing damage to the component material.

[0031] The first floating plate 27 has a first guide rod 29 fixedly installed at both ends of the top, and the top plate 23 has a first guide sleeve 210 fixedly installed at both ends. The first guide sleeve 210 is slidably connected to the first guide rod 29. The first guide rod 29 and the first guide sleeve 210 are provided to improve the stability of the first floating plate 27 moving up and down and to facilitate the stable clamping and fixing of the component material.

[0032] The cutting component 3 includes a sliding seat 31, with a sliding groove 32 on the top of the sliding seat 31. A sliding block 36 is slidably connected inside the sliding groove 32, and a support seat 38 is fixedly installed on the top of the sliding block 36. The sliding groove 32 facilitates the limiting and guiding of the sliding block 36, and makes it easy for the support seat 38 to slide along the sliding groove 32.

[0033] The sliding groove 32 is rotatably connected to a threaded rod 33. A first adjusting handwheel 34 is fixedly installed at one end of the threaded rod 33. The first adjusting handwheel 34 is located on the outer side of one end of the sliding seat 31. The setting of the first adjusting handwheel 34 facilitates the control of the rotation of the threaded rod 33.

[0034] Among them, a threaded sleeve 37 is fixedly installed in the middle of the sliding block 36. The threaded sleeve 37 is sleeved on the outside of the threaded rod 33 and is threadedly connected to the threaded rod 33. The threaded sleeve 37 facilitates the rotation of the threaded rod 33 to control the sliding of the sliding block 36, thereby controlling the support seat 38 to slide along the sliding groove 32.

[0035] The sliding block 36 has a first pointer 310 fixedly installed on one side, and the sliding seat 31 has a first scale groove 35 on one side. The setting of the first pointer 310 and the first scale groove 35 makes it easy to mark and indicate the moving position of the support seat 38, thereby making it easy to determine the cooperation of the two cutting components 3 to cut the component material into the specified length.

[0036] The support base 38 has a second fixed sleeve 312 fixedly installed at the top center. The second fixed sleeve 312 has a second hydraulic rod 314 fixedly installed inside. The output end of the second hydraulic rod 314 has a second floating plate 315 fixedly installed. The top two ends of the second floating plate 315 have second guide rods 316 fixedly installed. The second fixed sleeve 312 has second guide sleeves 313 on both sides. The second guide rods 316 are slidably connected to the second guide sleeves 313. The second hydraulic rods 314 and the second guide rods 316 facilitate the control of the up and down movement of the second floating plate 315.

[0037] The second floating plate 315 has a rotating seat 317 fixedly installed at the bottom center. The bottom of the rotating seat 317 is equipped with a cutting machine 320. The top of the cutting machine 320 is fixedly installed with a rotating shaft 318. The rotating shaft 318 is rotatably connected to the rotating seat 317. A cutting hole 39 is opened at one end of the bottom of the support base 38, and a support slider 311 is fixedly installed at one end of the bottom of the support base 38. The rotating seat 317 facilitates the up and down movement of the second floating plate 315 to control the up and down movement of the cutting machine 320, thereby facilitating the cutting machine 320 to cut both ends of the component material. The rotatable connection between the rotating shaft 318 and the rotating seat 317 allows the cutting machine 320 to rotate, making it convenient to adjust the cutting angle of the component material.

[0038] Among them, a support frame 13 is fixedly installed on the top of one side of both ends of the base 11, and a sliding strip 14 is fixedly installed on the top of the support frame 13. The sliding strip 14 is slidably connected to the support slider 311. The setting of the sliding strip 14 and the support slider 311 facilitates the support of one end of the support frame 13, and makes it convenient for the cutting hole 39 to cooperate with the cutting machine 320 to cut the component material.

[0039] The rotating seat 317 has a rotating shaft seat 323 fixedly installed on one side, and a second scale groove 324 opened in the middle of the other side of the rotating seat 317. The rotating shaft seat 323 is rotatably connected to a worm gear 321. A second handwheel 322 is fixedly installed at one end of the worm gear 321. The worm gear 321 is meshed with a worm wheel 319. The worm wheel 319 is fixedly connected to the rotating shaft 318. A second pointer 325 is fixedly installed on one side of the bottom of the worm wheel 319. The second handwheel 322 is convenient to rotate to make the worm gear 321 drive the worm wheel 319 to rotate, thereby adjusting the angle of the cutting machine 320. This makes it convenient to cut the two ends of the component material at a specified angle. The second pointer 325, in conjunction with the second scale groove 324, indicates the rotation angle of the cutting machine 320, making it convenient to accurately adjust the cutting angle of the cutting machine 320.

[0040] Specifically, the working principle of this double-sided positioning and cutting device for power tower components is as follows: During use, the base 11 provides support for the fixing component 2 and the cutting component 3. The fixing component 2 facilitates the fixing of the component material, allowing the cutting component 3 to cut both ends. The cutting component 3 enables simultaneous cutting of both ends of the component material, improving processing efficiency. The support frame 22, with its "L"-shaped cross-section, provides support and fixation for the bottom and sides of the component material. The reinforcing ribs 24 enhance the structural strength of the side plate 21. The first hydraulic rod 26 facilitates the... 6. The operation controls the vertical movement of the first floating plate 27. The first guide rod 29 and the first guide sleeve 210 improve the stability of the vertical movement of the first floating plate 27, facilitating the secure clamping and fixing of the component material. The clamping block 28 allows the first floating plate 27 to move downwards, enabling the clamping block 28 to work with the support frame 22 to securely clamp and fix the component material, facilitating the cutting component 3 to cut both ends of the component material. The rubber anti-slip layer enhances the stable clamping and fixing of the component material by the clamping block 28 and the support frame 22, preventing damage to the component material caused by the clamping and fixing of the fixing component 2. The sliding groove 32 facilitates the sliding... The sliding block 36 is limited and guided, facilitating the sliding of the support base 38 along the sliding groove 32. The first adjusting handwheel 34 facilitates control of the rotation of the threaded rod 33. The threaded sleeve 37 facilitates the rotation of the threaded rod 33 to control the sliding of the sliding block 36, thereby controlling the sliding of the support base 38 along the sliding groove 32. The first pointer 310 and the first scale groove 35 facilitate marking and indicating the movement position of the support base 38, thus facilitating the determination of the two cutting components 3 working together to cut the component material to a specified length. The second hydraulic rod 314 and the second guide rod 316 facilitate control of the up-and-down movement of the second floating plate 315. The rotating seat 317... The second floating plate 315 facilitates the up-and-down movement of the cutting machine 320, allowing the cutting machine 320 to cut both ends of the component material. The rotating shaft 318 and the rotating seat 317 allow the cutting machine 320 to rotate, facilitating the adjustment of the cutting angle of the component material. The second handwheel 322 allows the worm gear 321 to drive the worm wheel 319 to rotate, thereby adjusting the angle of the cutting machine 320 and facilitating the cutting of both ends of the component material at a specified angle. The second pointer 325, in conjunction with the second scale groove 324, indicates the rotation angle of the cutting machine 320, facilitating accurate adjustment of the cutting angle of the cutting machine 320.

[0041] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A double-sided positioning and cutting device for power transmission tower components, characterized in that, The system includes an installation component (1), which includes a base (11). A fixing seat (12) is fixedly installed at the top center of the base (11). A fixing component (2) is fixedly installed at the top of the fixing seat (12). Cutting components (3) are fixedly installed at both ends of the top of the base (11). The fixing component (2) includes a side plate (21). A support frame (22) is fixedly installed on one side of the bottom of the side plate (21), and a reinforcing rib (24) is fixedly installed on the other side of the side plate (21). A top plate (23) is fixedly installed on the top of the side plate (21). A first fixing sleeve (25) is fixedly installed in the middle of one side of the top plate (23). A first hydraulic rod (26) is fixedly installed inside the first fixing sleeve (25). A first floating plate (27) is fixedly installed at the output end of the first hydraulic rod (26). A clamping block (28) is fixedly installed at the bottom of the first floating plate (27). A rubber anti-slip layer is provided on the surface of the clamping block (28) and the inner side of the support frame (22).

2. The double-sided positioning and cutting device for power tower components according to claim 1, characterized in that, The first floating plate (27) has a first guide rod (29) fixedly installed at both ends of the top, and the top plate (23) has a first guide sleeve (210) fixedly installed at both ends. The first guide sleeve (210) is slidably connected to the first guide rod (29).

3. The double-sided positioning and cutting device for power tower components according to claim 1, characterized in that, The cutting assembly (3) includes a sliding seat (31), the top of which is provided with a sliding groove (32), a sliding block (36) is slidably connected inside the sliding groove (32), and a support seat (38) is fixedly installed on the top of the sliding block (36).

4. The double-sided positioning and cutting device for power tower components according to claim 3, characterized in that, The sliding groove (32) is rotatably connected to a threaded rod (33), and a first adjusting handwheel (34) is fixedly installed at one end of the threaded rod (33). The first adjusting handwheel (34) is located on the outside of one end of the sliding seat (31).

5. A double-sided positioning and cutting device for power tower components according to claim 4, characterized in that, A threaded sleeve (37) is fixedly installed in the middle of the sliding block (36). The threaded sleeve (37) is sleeved on the outside of the threaded rod (33), and the threaded sleeve (37) is threadedly connected to the threaded rod (33).

6. The double-sided positioning and cutting device for power tower components according to claim 5, characterized in that, The first pointer (310) is fixedly installed on one side of the sliding block (36), and the first scale groove (35) is opened on one side of the sliding seat (31).

7. A double-sided positioning and cutting device for power tower components according to claim 6, characterized in that, A second fixing sleeve (312) is fixedly installed at the top center of the support base (38). A second hydraulic rod (314) is fixedly installed inside the second fixing sleeve (312). A second floating plate (315) is fixedly installed at the output end of the second hydraulic rod (314). A second guide rod (316) is fixedly installed at both ends of the top of the second floating plate (315). A second guide sleeve (313) is provided on both sides of the second fixing sleeve (312). The second guide rod (316) is slidably connected to the second guide sleeve (313).

8. A double-sided positioning and cutting device for power tower components according to claim 7, characterized in that, A rotating seat (317) is fixedly installed at the bottom center of the second floating plate (315). A cutting machine (320) is provided at the bottom of the rotating seat (317). A rotating shaft (318) is fixedly installed at the top of the cutting machine (320). The rotating shaft (318) is rotatably connected to the rotating seat (317). A cutting hole (39) is opened at one end of the bottom of the support seat (38), and a support slider (311) is fixedly installed at the bottom of one end of the support seat (38).

9. A double-sided positioning and cutting device for power tower components according to claim 1, characterized in that, A support frame (13) is fixedly installed on the top of one side of both ends of the base (11), and a sliding bar (14) is fixedly installed on the top of the support frame (13). The sliding bar (14) is slidably connected to the support slider (311).

10. A double-sided positioning and cutting device for power tower components according to claim 8, characterized in that, A rotating shaft seat (323) is fixedly installed on one side of the rotating seat (317), and a second scale groove (324) is opened in the middle of the other side of the rotating seat (317). A worm (321) is rotatably connected to the rotating shaft seat (323). A second handwheel (322) is fixedly installed at one end of the worm (321). A worm wheel (319) is meshed with the worm (321). The worm wheel (319) is fixedly connected to the rotating shaft (318). A second pointer (325) is fixedly installed on one side of the bottom of the worm wheel (319).

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