Magnet adjusting and positioning device for magnetic field assisted discharge machining

Abstract

The utility model discloses a magnet adjusting and positioning device for magnetic field auxiliary discharge machining relates to special processing technical field, including non -magnetic base, install linear guide rail on non -magnetic base, the sliding joint of linear guide rail has slider, install scale indicator block on the slider, and the sliding joint of wrapping shell has in clamping seat, and the sliding installation of wrapping shell has fixed plate in, install guide bushing on the slider, and the sliding sleeve joint of guide bushing has slide rod, and the clamping block is installed in slide rod end, and the fixed groove is all set up on guide bushing and slide rod, and the fixed plug -in is inserted in fixed groove, the utility model discloses, has realized the continuous, accurate adjustment of magnet spacing and magnetic field direction, and spacing, angle can carry out quantitative record and accurate reset, has guaranteed the consistency and comparability of series experimental data, and non -magnetic base and clamping unit have avoided the magnetic flux short circuit, have guaranteed the accuracy and effectiveness of the required magnetic field of experiment.

Description

Technical Field

[0001] This utility model relates to the field of special processing technology, and in particular to a magnet adjustment and positioning device for magnetic field-assisted discharge processing. Background Technology

[0002] Electrical discharge machining (EDM) is a special machining method that uses the electro-erosion effect generated by pulsed discharge between two electrodes immersed in a working fluid to remove materials. It is particularly suitable for machining hard, brittle, or high-toughness conductive materials and has wide applications in mold manufacturing, aerospace, and other fields. In recent years, in order to further improve the efficiency, surface quality, and process stability of EDM, magnetic field-assisted EDM technology has become a key research and application direction. This technology improves the discharge channel state, promotes chip removal, and ensures uniform discharge by applying an external magnetic field to the discharge gap. However, in existing magnetic field-assisted EDM devices, the installation and adjustment methods of the magnets are still relatively primitive, generally using fixed or simple manual adjustment structures. This makes it impossible to achieve precise positioning and quantitative adjustment of the magnets in multiple degrees of freedom in space. Consequently, the magnetic field parameters (including intensity and direction) are difficult to flexibly set according to specific processing requirements, and the magnetic field distribution is difficult to reproduce, thus affecting the stability of the processing effect and the comparability of experimental results.

[0003] Therefore, a magnet adjustment and positioning device for magnetic field-assisted discharge machining is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a magnet adjustment and positioning device for magnetic field-assisted discharge machining, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a magnet adjustment and positioning device for magnetic field-assisted discharge machining, characterized in that it includes a non-magnetic base, a linear guide rail mounted on the non-magnetic base, a slider slidably engaged within the linear guide rail, a scale indicator block mounted on the slider, a scale mounted on the linear guide rail, an angle adjustment shaft rotatably engaged within the slider, a turntable fixedly sleeved on the angle adjustment shaft, an angle scale disk mounted on the slider, a scale indicator block and a clamping seat mounted on the turntable, a casing slidably engaged within the clamping seat, and a fixing plate slidably mounted within the casing.

[0006] Preferably, a fixing block is installed on one side of the slider, a fixing bolt is screwed into the fixing block, and a rubber pad is installed at the bottom end of the fixing bolt.

[0007] Preferably, a toothed block is installed on the outer periphery of the turntable, and a locking block is engaged in the tooth gap of the toothed block.

[0008] Preferably, a guide sleeve is installed on the slider, a slide rod is slidably connected inside the guide sleeve, and the locking block is installed at the end of the slide rod.

[0009] Preferably, both the guide sleeve and the slide rod are provided with fixing grooves, and fixing pins are inserted into the fixing grooves.

[0010] Preferably, a connecting rod is rotatably mounted on the end of the fixing plate, a connecting block is slidably engaged in the clamping seat, and the other end of the connecting rod is rotatably mounted on the connecting block.

[0011] Preferably, the clamping seat is rotatably mounted with a screw, and the connecting block is screwed onto the screw.

[0012] Preferably, the outer casing is screwed with a fixing screw, the fixing plate has an annular groove, and a retaining ring is fixedly sleeved on the fixing screw, the retaining ring being rotatably engaged in the annular groove.

[0013] Preferably, the clamping base, the outer casing, the fixing plate, the fixing screw, and the retaining ring are all made of non-magnetic titanium alloy material.

[0014] The beneficial effects of this utility model are:

[0015] This invention allows for the adjustment of the linear position of a magnet by pushing a slider on a linear guide rail. Rotating the clamping seat causes the angle adjustment shaft to rotate, which in turn causes the magnet to rotate, thus adjusting the angle of the magnet. By adjusting the position and angle of the magnet, continuous and precise adjustment of the magnet spacing and magnetic field direction can be achieved, enabling the rapid formation of various magnetic field configurations to meet experimental requirements.

[0016] This invention allows for the recording of spacing and angle when adjusting the position and angle of a straight line via a scale indicator block, a scale, an angle scale dial, and a scale indicator block. Both spacing and angle can be quantitatively recorded and precisely reset, ensuring the consistency and comparability of a series of experimental data and strongly supporting scientific research. The non-magnetic base and clamping unit prevent magnetic short circuits, ensuring the accuracy and effectiveness of the magnetic field required for the experiment. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a magnet adjustment and positioning device for magnetic field-assisted discharge machining proposed in this utility model.

[0018] Figure 2 This is a three-dimensional structural diagram of a magnet adjustment and positioning device for magnetic field-assisted discharge machining proposed in this utility model from another angle.

[0019] Figure 3This is a side view of a magnet adjustment and positioning device for magnetic field-assisted discharge machining proposed in this utility model.

[0020] Figure 4 This is a schematic diagram of the outer shell and connecting rod structure of a magnet adjustment and positioning device for magnetic field-assisted discharge machining proposed in this utility model;

[0021] Figure 5 This is a schematic diagram of the fixing plate and fixing screw structure of a magnet adjustment and positioning device for magnetic field assisted discharge machining proposed in this utility model.

[0022] In the diagram: 1. Non-magnetic base; 2. Linear guide rail; 3. Slider; 4. Scale indicator block; 5. Scale; 6. Angle adjustment shaft; 7. Turntable; 8. Angle dial; 9. Dial indicator block; 10. Clamping seat; 11. Encasing shell; 12. Fixing plate; 13. Fixing block; 14. Fixing bolt; 15. Tooth block; 16. Clamping block; 17. Guide sleeve; 18. Slide rod; 19. Fixing groove; 20. Fixing pin; 21. Connecting rod; 22. Connecting block; 23. Screw; 24. Fixing screw; 25. Annular groove; 26. Snap ring. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Example:

[0025] like Figure 1-5 As shown, this embodiment provides a magnet adjustment and positioning device for magnetic field-assisted discharge machining, including a non-magnetic base 1, a linear guide rail 2 mounted on the non-magnetic base 1, a slider 3 slidably engaged within the linear guide rail 2, a scale indicator block 4 mounted on the slider 3, a scale 5 mounted on the linear guide rail 2, an angle adjustment shaft 6 rotatably engaged within the slider 3, a turntable 7 fixedly sleeved on the angle adjustment shaft 6, an angle scale 8 mounted on the slider 3, a scale indicator block 9 and a clamping seat 10 mounted on the turntable 7, a casing 11 slidably engaged within the clamping seat 10, and a fixing plate 12 slidably mounted within the casing 11. The non-magnetic base 1 is fixed in a suitable position through the mounting holes on the non-magnetic base 1. The magnet to be fixed is then placed between a pair of casings 11. The pair of casings 11 move and move closer together to enclose the magnet. The fixing plate 12 moves downward to press and fix the magnet, adaptable to magnets of different sizes. The non-magnetic base 1, clamping base 10, and outer shell 11 are made of non-magnetic materials, which avoids magnetic flux short circuits and ensures the accuracy and effectiveness of the magnetic field required for the experiment.

[0026] Pushing the slider 3 on the linear guide rail 2 allows adjustment of the linear position of the magnet. Rotating the clamping base 10 causes the angle adjustment shaft 6 to rotate, which in turn causes the magnet to rotate, allowing adjustment of the magnet's angle. By adjusting the position and angle of the magnet, continuous and precise adjustment of the magnet spacing and magnetic field direction is achieved, enabling the rapid formation of various magnetic field configurations to meet application requirements. Furthermore, when adjusting the linear position and angle, the spacing and angle can be recorded using the scale indicator block 4, scale 5, angle scale dial 8, and scale indicator block 9, respectively. Both spacing and angle can be quantitatively recorded and precisely reset, ensuring the consistency and comparability of a series of experimental data and strongly supporting scientific research.

[0027] To lock the position of the magnet after linear adjustment, a fixing block 13 is installed on one side of the slider 3. A fixing bolt 14 is screwed into the fixing block 13, and a rubber pad is installed at the bottom of the fixing bolt 14. Pushing the slider 3 on the linear guide rail 2 can adjust the linear position of the magnet. After adjustment, tightening the fixing bolt 14 will cause the fixing bolt 14 to pass through the fixing block 13 and press against the linear guide rail 2. The rubber pad at the bottom of the fixing bolt 14 can also increase contact friction, thereby locking the linear position of the magnet.

[0028] To lock the position of the magnet after angle adjustment, a toothed block 15 is installed on the outer periphery of the turntable 7. A locking block 16 is engaged in the tooth gap of the toothed block 15. A guide sleeve 17 is installed on the slider 3. A slide rod 18 is slidably sleeved in the guide sleeve 17. The locking block 16 is installed at the end of the slide rod 18. Both the guide sleeve 17 and the slide rod 18 have fixing grooves 19, and fixing pins 20 are inserted into the fixing grooves 19. After adjustment, pushing the slide rod 18 forward will cause the locking block 16 to engage in the tooth gap of the toothed block 15, thus locking the magnet angle after adjustment. The number of toothed blocks 15 can support the adjustment of the magnet from zero to ninety degrees.

[0029] To drive a pair of outer casings 11 to move and enclose and secure the magnet, a connecting rod 21 is rotatably mounted on one end of a fixing plate 12. A connecting block 22 is slidably engaged within a clamping seat 10. The other end of the connecting rod 21 is rotatably mounted on the connecting block 22. A screw 23 is mounted on the clamping seat 10, and the connecting block 22 is screwed onto the screw 23. The magnet to be secured is placed between the pair of outer casings 11, and then the screw 23 is rotated. The rotation of the screw 23 causes the connecting block 22 to slide upward, which in turn pulls the pair of connecting rods 21 to rotate. The rotation of the pair of connecting rods 21 pulls the pair of outer casings to move closer together and enclose the magnet.

[0030] To secure the wrapped magnet, a fixing screw 24 is screwed onto the outer casing 11. An annular groove 25 is formed in the fixing plate 12. A retaining ring 26 is fixedly sleeved on the fixing screw 24. The retaining ring 26 rotates and engages within the annular groove 25. Rotating the fixing screw 24 into the outer casing 11 causes the fixing screw 24 to move downward, which in turn moves the pressure plate 12 downward, securing the magnet. The rotation of the retaining ring 26 within the annular groove 25 prevents the fixing screw 24 from falling out of the pressure plate 12.

[0031] Working principle: In use, the non-magnetic base 1 is fixed in a suitable position through the mounting holes on the non-magnetic base 1. Then, the magnet to be fixed is placed between a pair of outer casings 11. Rotating the screw 23 causes the connecting block 22 to slide upwards, which in turn pulls a pair of connecting rods 21 to rotate. This rotation pulls the pair of outer casings closer together to enclose the magnet. Rotating the fixing screw 24 into the outer casing 11 causes the fixing screw 24 to move downwards, which in turn moves the pressure plate 12 downwards to press and fix the magnet. This method can accommodate magnets of different sizes. The non-magnetic base 1, clamping base 10, and outer casing 11 are made of non-magnetic material, avoiding magnetic short circuits and ensuring the accuracy and effectiveness of the magnetic field required for the experiment. Pushing the slider 3 on the linear guide rail 2 adjusts the linear position of the magnet. After adjustment, tightening the fixing bolt 14 causes it to pass through the fixing block 13 and press against the linear guide rail 2. The rubber pad at the bottom of the fixing bolt 14 also increases contact friction, locking the linear position of the magnet. Rotating the clamping seat 10 rotates the angle adjustment shaft 6, which in turn rotates the magnet, allowing for angle adjustment. After adjustment, pushing the slide bar 18 forward causes the locking block 16 to engage with the toothed block 15, locking the adjusted magnet angle. The number of toothed blocks 15 supports magnet angle adjustments from zero to ninety degrees. By adjusting the magnet's position and angle, continuous and precise adjustment of the magnet spacing and magnetic field direction is achieved, quickly forming various magnetic field configurations to meet application requirements. In addition, when adjusting the position and angle of the line, the spacing and angle can be recorded by the scale indicator block 4, scale 5, angle scale 8, and scale indicator block 9 respectively. The spacing and angle can be quantitatively recorded and accurately reset, ensuring the consistency and comparability of the series of experimental data and strongly supporting scientific research.

[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A magnet adjustment and positioning device for magnetic field-assisted discharge machining, characterized in that, The system includes a non-magnetic base (1), on which a linear guide rail (2) is mounted. A slider (3) is slidably engaged within the linear guide rail (2). A scale indicator block (4) is mounted on the slider (3). A scale (5) is mounted on the linear guide rail (2). An angle adjustment shaft (6) is rotatably engaged within the slider (3). A turntable (7) is fixedly sleeved on the angle adjustment shaft (6). An angle scale (8) is mounted on the slider (3). A scale indicator block (9) and a clamping seat (10) are mounted on the turntable (7). A casing (11) is slidably engaged within the clamping seat (10). A fixing plate (12) is slidably installed within the casing (11).

2. The magnet adjustment and positioning device for magnetic field-assisted discharge machining according to claim 1, characterized in that: A fixing block (13) is installed on one side of the slider (3), and a fixing bolt (14) is screwed into the fixing block (13). A rubber pad is installed at the bottom of the fixing bolt (14).

3. The magnet adjustment and positioning device for magnetic field-assisted discharge machining according to claim 1, characterized in that: The turntable (7) is equipped with toothed blocks (15) on its outer periphery, and a locking block (16) is engaged in the tooth gap of the toothed blocks (15).

4. A magnet adjustment and positioning device for magnetic field-assisted discharge machining according to claim 3, characterized in that: A guide sleeve (17) is installed on the slider (3), and a slide rod (18) is slidably connected inside the guide sleeve (17). The locking block (16) is installed at the end of the slide rod (18).

5. A magnet adjustment and positioning device for magnetic field-assisted discharge machining according to claim 4, characterized in that: Both the guide sleeve (17) and the slide rod (18) are provided with fixing grooves (19), and fixing pins (20) are inserted into the fixing grooves (19).

6. A magnet adjustment and positioning device for magnetic field-assisted discharge machining according to claim 1, characterized in that: A connecting rod (21) is rotatably mounted on the end of the fixed plate (12), and a connecting block (22) is slidably engaged in the clamping seat (10). The other end of the connecting rod (21) is rotatably mounted on the connecting block (22).

7. A magnet adjustment and positioning device for magnetic field-assisted discharge machining according to claim 6, characterized in that: The clamping seat (10) is rotatably mounted with a screw (23), and the connecting block (22) is screwed onto the screw (23).

8. A magnet adjustment and positioning device for magnetic field-assisted discharge machining according to claim 1, characterized in that: The outer casing (11) is screwed with a fixing screw (24), and an annular groove (25) is provided in the fixing plate (12). A retaining ring (26) is fixedly sleeved on the fixing screw (24), and the retaining ring (26) is rotatably engaged in the annular groove (25).

9. A magnet adjustment and positioning device for magnetic field-assisted discharge machining according to claim 8, characterized in that: The clamping seat (10), the outer casing (11), the fixing plate (12), the fixing screw (24), and the retaining ring (26) are all made of non-magnetic titanium alloy material.

Images