Feeding and discharging device and wire cutting equipment
Patent Information
- Application Number
- CN202423113255.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2034-12-16
AI Technical Summary
[0005]本实用新型的主要目的在于提供一种上下料装置及线切割设备,以解决现有技术中的切片机在物料的上下料环节的自动化程度较低的问题
[0020]应用本实用新型的技术方案,本实用新型的上下料装置包括:上下料支撑组件;第一横移组件,第一横移组件沿第一方向可移动地设置在上下料支撑组件上;料托支撑组件,料托支撑组件可转动地设置在第一横移组件上。这样,本实用新型的上下料装置能够实现物料在不同工位之间的精确转移,适用于自动化生产线上的物料处理,提高了生产效率和安全性,解决了现有技术中的切片机在物料的上下料环节的自动化程度较低的问题,且能够显著提升产品的良率,减少因人工操作导致的安装和加工误差以及对时间的损耗,确保生产线上的切片机的平稳运行,提高了生产效率。
Smart Images

Figure CN224866499U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire cutting technology, and more specifically, to a loading and unloading device and a wire cutting equipment. Background Technology
[0002] Wire EDM is a special machining method that uses a wire tool to cut workpieces. Specifically, wire EDM is mainly suitable for precision machining of high-hardness materials, such as metals with high hardness, good wear resistance, and low plasticity and toughness. It has excellent machining effects on materials such as stainless steel, cemented carbide, copper, aluminum, and cast iron.
[0003] However, existing slicing machines have some shortcomings in the material loading and unloading process, mainly in their low level of automation. The loading and unloading process requires manual intervention, which not only increases the labor intensity of operators and reduces production efficiency, but also poses certain safety hazards during material handling. This is especially true when handling large, heavy materials, where the efficiency and safety issues of manual loading and unloading become even more prominent, potentially leading to material damage or worker injury.
[0004] Furthermore, the manual loading and unloading process makes it difficult to guarantee the accuracy of material placement, which is a major challenge for slicing machines that require extremely high precision cutting. Even slight deviations in material placement can directly lead to a decrease in cutting accuracy, thereby affecting product quality, increasing scrap rates, and adversely impacting production costs. Utility Model Content
[0005] The main objective of this invention is to provide a loading and unloading device and a wire cutting equipment to solve the problem of low automation in the material loading and unloading process of existing slicing machines.
[0006] To achieve the above objectives, according to one aspect of the present invention, a loading and unloading device is provided, comprising: a loading and unloading support assembly; a first transverse moving assembly movably disposed on the loading and unloading support assembly along a first direction; and a material support assembly rotatably disposed on the first transverse moving assembly.
[0007] Furthermore, the loading and unloading device includes: a loading and unloading platform, which is disposed on one side of the loading and unloading support assembly to facilitate manual operation; and a platform water receiving component, at least a portion of which is disposed below the pedal of the loading and unloading platform.
[0008] Further, the first lateral movement assembly includes: a lateral movement slide plate, which is movably disposed on the loading / unloading support assembly along a first direction; a rotating component, the main body of which is connected to the lateral movement slide plate, and the rotating end of which is connected to the material support assembly to drive the material support assembly to rotate relative to the lateral movement slide plate; a first sensing component and a second sensing component, the first sensing component being disposed on the main body of the lateral movement slide plate or the rotating component, and the second sensing component being disposed on the material support assembly to sense whether the material support assembly has rotated to a position where the second sensing component is opposite to the first sensing component.
[0009] Furthermore, the loading and unloading device includes a material plate assembly, which is movable along a first direction and vertically and vertically mounted on a material support assembly in a direction approaching or away from the support base, for carrying materials and driving material movement; the material support assembly includes: a material support plate, which is rotatably mounted on a first transverse assembly; a bearing component, which is mounted on the material support plate and extends along the first direction for carrying the material plate assembly; a material plate movement guide assembly, which is mounted on the material support plate, extends along the first direction and is located on opposite sides of the material plate assembly for guiding the movement of the material plate assembly along the first direction; and a push-pull assembly, the main body of which is mounted on the material support plate, and the output end of which is used to connect or disconnect from the material plate assembly for driving the material plate assembly to move along the first direction or to avoid the vertical movement of the material plate assembly.
[0010] Furthermore, the material support assembly includes a material support water receiving component, which includes: a first water receiving bottom shell and two second water receiving bottom shells located on opposite sides of the first water receiving bottom shell. The first water receiving bottom shell is located above the material plate assembly, and the two second water receiving bottom shells are located below the material plate assembly and on opposite sides of the material support assembly.
[0011] Furthermore, the material plate assembly includes: a material support base plate for placing on a material support support assembly; a material basket structure for carrying material, at least a portion of which is movably configured to press or release the material; and a pressing control assembly disposed on the material support base plate and drivenly connected to the material basket structure to drive the material basket structure to press or release the material.
[0012] Furthermore, the material plate assembly includes a material plate limiting component, which is installed below the material support base plate, and a base plate limiting groove is formed between the material plate limiting component and the material support base plate; the material support assembly includes: a lifting drive assembly, which is drivenly connected to the tightening control assembly to drive the tightening control assembly to move; and a lifting limiting assembly, which is disposed on the bearing component and is used to insert or separate from the base plate limiting groove to limit the lifting movement of the material support base plate.
[0013] Furthermore, the basket structure includes a basket base block and side-supporting and clamping components located on opposite sides of the basket base block. The basket base block is mounted on a material support base plate for carrying materials, and the side-supporting components are mounted on the basket base block. The clamping control assembly is driven to the clamping components to drive the clamping components to clamp the materials against the side-supporting components or release the materials.
[0014] Furthermore, the clamping component includes: a clamping bracket fixed to the material support base plate; a chuck rotatably mounted on the clamping bracket; a chuck clamping member disposed on the material support base plate and located between the material basket bottom block and the clamping bracket; and an elastic member disposed between the chuck clamping member and the first end of the chuck, with both ends of the elastic member connected to the chuck clamping member and the first end of the chuck respectively. The clamping control assembly is driven to the first end of the chuck to drive the chuck to rotate around its own rotation axis to compress or release the elastic member.
[0015] Furthermore, the clamping control assembly includes: a lifting component, which is movably mounted above the material support base plate and contacts the clamping component of the material basket structure to drive the clamping component to move; and a clamping lifting guide assembly, one end of which is connected to the lifting component and the other end of which is slidably inserted into the material support base plate to guide the lifting movement of the lifting component.
[0016] Furthermore, the loading and unloading device includes a loading and unloading support frame, which is disposed on a support base surface, and the loading and unloading support assembly is disposed on the loading and unloading support frame.
[0017] Furthermore, the loading and unloading support frame includes: a support base, which is disposed on a support base surface; a lifting seat, which is movably disposed above the support base; and a lifting seat drive, the main body of which is disposed on the support base, and the output end of which is connected to the lifting seat to drive the lifting seat to move up and down.
[0018] Furthermore, the loading and unloading support frame includes: a lifting connection component, wherein the lifting seat is movably connected to the support seat via the lifting connection component; and / or a lifting limit buffer component, wherein the lifting limit buffer component is disposed on the support seat and located on the upper side of the support seat, for contacting or separating from the bottom surface of the lifting seat, so as to limit and buffer the lifting movement of the lifting seat; and / or multiple pads, wherein the multiple pads are spaced apart below the support seat to support the support seat.
[0019] According to another aspect of the present invention, a wire cutting device is provided, comprising: a cutting device including a base and a central assembly, a winding assembly, a cutting chamber assembly and a feed assembly spaced apart on the base; and a loading / unloading device movably disposed on one side of the cutting device to exchange materials with the feed assembly, wherein the loading / unloading device is the aforementioned loading / unloading device.
[0020] Applying the technical solution of this utility model, the loading and unloading device of this utility model includes: a loading and unloading support assembly; a first transverse moving assembly, which is movably disposed on the loading and unloading support assembly along a first direction; and a material support assembly, which is rotatably disposed on the first transverse moving assembly. Thus, the loading and unloading device of this utility model can achieve precise transfer of materials between different workstations, is suitable for material handling on automated production lines, improves production efficiency and safety, solves the problem of low automation in the material loading and unloading process of existing slicing machines, and can significantly improve product yield, reduce installation and processing errors caused by manual operation and time loss, ensure the stable operation of the slicing machine on the production line, and improve production efficiency. Attached Figure Description
[0021] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:
[0022] Figure 1 A schematic diagram of the structure of the first embodiment of the loading and unloading device according to the present invention is shown;
[0023] Figure 2 It shows Figure 1 The diagram shown illustrates the structure of the loading and unloading device excluding the material support assembly and the material plate assembly.
[0024] Figure 3 It shows Figure 2 A schematic diagram of the rotating component of the first transverse moving assembly of the loading and unloading device shown;
[0025] Figure 4 It shows Figure 1 The front view of the material support assembly of the loading and unloading device is shown.
[0026] Figure 5 It shows Figure 1 The diagram shows the structural schematic of the material plate assembly of the loading and unloading device.
[0027] Figure 6 It shows Figure 5 The diagram shows a schematic representation of the material basket structure of the material plate assembly in one direction.
[0028] Figure 7 It shows Figure 6 The diagram shown is a schematic representation of the basket structure from another direction.
[0029] Figure 8 It shows Figure 6 The front view of the basket structure shown;
[0030] Figure 9 It shows Figure 8 The diagram shows the state of the basket structure when it is filled with materials.
[0031] Figure 10 It shows Figure 5 A top view of the clamping control assembly of the material plate assembly shown;
[0032] Figure 11 It shows Figure 10 Side view of the clamping control assembly shown;
[0033] Figure 12 It shows Figure 10 A cross-sectional view of the lifting limit component of the clamping control assembly shown;
[0034] Figure 13 It shows Figure 1 The diagram shows the structure of the material support assembly and the material plate assembly of the loading and unloading device.
[0035] Figure 14 It shows Figure 13 The diagram shows the structure of the material support assembly.
[0036] Figure 15 It shows Figure 14 The diagram shows the structure of the first and second push-pull connectors of the material plate assembly.
[0037] Figure 16 A schematic diagram of the structure of a first embodiment of the wire cutting device according to the present invention is shown;
[0038] Figure 17 A schematic diagram of the structure of a second embodiment of the loading and unloading device according to the present invention is shown;
[0039] Figure 18 It shows Figure 17 The diagram shows the structural design of the base of the loading and unloading device.
[0040] Figure 19 A schematic diagram of a second embodiment of the wire cutting device according to the present invention is shown.
[0041] The above figures include the following reference numerals:
[0042] 1. Cutting device; 10. Base; 11. Central assembly; 12. Winding assembly; 13. Cutting chamber assembly; 14. Feed assembly;
[0043] 2. Loading and unloading device; 201. Side water receiving component; 202. Material support water receiving component; 2021. First water receiving bottom shell; 2022. Second water receiving bottom shell;
[0044] 21. Loading / unloading support frame; 211. Support base; 212. Lifting seat; 213. Lifting seat drive component; 215. Lifting limit buffer component; 216. Pad block; 214. Lifting connecting component; 2141. Connecting plate; 2142. Guide rail; 2143. Slider;
[0045] 22. Loading / unloading support assembly; 221. Lateral movement drive component; 222. Lateral movement guide assembly; 223. Lateral movement limit assembly;
[0046] 23. First lateral movement assembly; 231. Lateral movement slide plate; 232. Rotation component; 2321. Rotation fixing component; 2322. Rotation drive component; 2323. Rotation output component; 2324. First rotation connecting component; 2325. Second rotation connecting component; 233. First sensing component; 234. Second sensing component;
[0047] 24. Material tray support assembly; 241. Material tray support plate; 242. Bearing component; 243. Material plate moving guide assembly; 244. Push-pull assembly; 245. Lifting drive assembly; 246. Lifting limit assembly; 247. First push-pull connector; 2471. Mounting groove; 2472. Bottom opening; 2473. Side opening; 248. Second push-pull connector;
[0048] 25. Material plate assembly; 251. Material support base plate;
[0049] 252. Basket structure; 2521. Basket bottom block; 2522. Side support component; 2523. Tightening component; 25231. Tightening bracket; 25232. Clamping component; 25233. Clamping tightening component; 25234. Clamping limiting component;
[0050] 253. Tightening control assembly; 2531. Lifting component; 25311. Limiting step; 25312. First hole section; 25313. Second hole section; 2532. Tightening lifting guide assembly; 2533. Lifting limit assembly; 25331. Limiting surface; 25332. First limit connecting piece; 25333. Second limit connecting piece; 25334. First shaft section; 25335. Second shaft section;
[0051] 254. Material plate limiting component; 255. Base plate limiting groove;
[0052] 26. Loading / unloading platform; 29. Water receiving components for the platform. Detailed Implementation
[0053] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0054] like Figures 1 to 19 As shown, this utility model provides a loading and unloading device, including: a loading and unloading support assembly 22; a first transverse movement assembly 23, which is movably disposed on the loading and unloading support assembly 22 along a first direction; and a material support assembly 24, which is rotatably disposed on the first transverse movement assembly 23.
[0055] Thus, the loading and unloading device of this utility model can realize the precise transfer of materials between different workstations, is suitable for material handling on automated production lines, improves production efficiency and safety, solves the problem of low automation in the material loading and unloading process of existing slicing machines, and can significantly improve product yield, reduce installation and processing errors caused by manual operation and time loss, ensure the stable operation of slicing machines on the production line, and improve production efficiency.
[0056] like Figure 1 As shown, the loading and unloading device of this utility model further includes: a loading and unloading platform 26, which is disposed on one side of the loading and unloading support assembly 22 for easy manual operation; and a platform water receiving component 29, at least a portion of which is disposed below the footplate of the loading and unloading platform 26. In this way, the platform water receiving component 29 can promptly clean up cutting fluid and other contaminants generated during the processing, ensuring that the cutting fluid does not drip onto the ground, maintaining a clean working environment, and preventing damage to the loading and unloading platform 26 from the cutting fluid. This is particularly suitable for wire EDM processing scenarios requiring the use of sprayed cutting fluid, extending the service life of the loading and unloading platform 26. Furthermore, the cutting fluid collected by the platform water receiving component 29 can flow back into the fluid supply device, achieving the recycling of the cutting fluid, greatly reducing production costs, improving resource utilization, and promoting green manufacturing.
[0057] like Figures 2 to 4As shown, the first lateral movement assembly 23 includes: a lateral movement slide plate 231, which is movably mounted on the loading / unloading support assembly 22 along a first direction; a rotating component 232, the main body of which is connected to the lateral movement slide plate 231, and the rotating end of which is connected to the material support assembly 24 to drive the material support assembly 24 to rotate relative to the lateral movement slide plate 231; a first sensing component 233 and a second sensing component 234, the first sensing component 233 being mounted on the main body of the lateral movement slide plate 231 or the rotating component 232, and the second sensing component 234 being mounted on the material support assembly 24 to sense whether the material support assembly 24 has rotated to a position opposite to the first sensing component 233.
[0058] This enables accurate switching of the position and angle of the material support component 24, allowing for precise transfer of materials between different workstations. It is suitable for material handling on automated production lines, improving production efficiency and safety. It solves the problem of low automation in the material loading and unloading process of existing slicing machines, significantly improves product yield, reduces installation and processing errors caused by manual operation and time loss, ensures stable operation of the slicing machine on the production line, and improves production efficiency.
[0059] like Figure 1 and Figure 2 As shown, the loading and unloading device includes a side water receiving component 201, which is located on one side of the loading and unloading support assembly 22 and connected to the inlet of the liquid supply device. This allows the side water receiving component to promptly clean up cutting fluid and other contaminants generated during the machining process, ensuring that the cutting fluid does not drip onto the ground during loading and unloading, thus maintaining a clean working environment. It also prevents damage to the loading and unloading support assembly 22 from the cutting fluid, making it particularly suitable for wire EDM machining scenarios requiring sprayed cutting fluid, thereby extending the equipment's service life. Furthermore, the cutting fluid collected by the side water receiving component 201 can flow back into the liquid supply device, achieving the recycling of the cutting fluid, significantly reducing production costs, improving resource utilization, and promoting green manufacturing.
[0060] like Figure 1 , Figure 13 and Figure 14 As shown, the material support assembly 24 includes a material support water receiving component 202. The material support water receiving component 202 includes a first water receiving bottom shell 2021 and two second water receiving bottom shells 2022 located on opposite sides of the first water receiving bottom shell 2021. The first water receiving bottom shell 2021 is located above the material plate assembly 25, and the two second water receiving bottom shells 2022 are located below the material plate assembly 25 and on opposite sides of the material support assembly 24.
[0061] like Figure 2As shown, the loading and unloading device includes a transverse drive component 221. The main body of the transverse drive component 221 is mounted on the loading and unloading support assembly 22. The output end of the transverse drive component 221 is connected to the transverse slide plate 231 to drive the transverse slide plate 231 to move along the first direction, making the transverse movement of the transverse slide plate 231 more automated, reducing manual operation, reducing the labor intensity of operators, and making it suitable for large-scale production environments, such as automated production lines, which can significantly improve production efficiency.
[0062] like Figure 2 As shown, the loading and unloading device includes a transverse guide assembly 222. The transverse slide plate 231 is slidably connected to the loading and unloading support assembly 22 through the transverse guide assembly 222, which ensures the smooth movement of the transverse slide plate 231, reduces shaking and offset during the movement, and is suitable for processing environments with high requirements for material position accuracy, such as the cutting of precision electronic components. It ensures the accuracy and stability of processing and greatly improves the product qualification rate.
[0063] like Figure 2 As shown, the loading and unloading device also includes a transverse limiting component 223. The transverse limiting component 223 is installed on the loading and unloading support component 22 to limit the movement of the transverse sliding plate 231, ensuring that the transverse sliding plate 231 can accurately reach the designated position, avoiding excessive movement of the transverse sliding plate 231, protecting the safety of the corresponding equipment and materials, and is suitable for processing environments that require strict control of material position, ensuring the safety and controllability of the processing process.
[0064] like Figure 2 As shown, the lateral movement limit assembly 223 includes a limit switch. The contacts of the limit switch are used to contact or separate from the lateral movement slide plate 231, realizing automated control of the lateral movement slide plate movement, reducing human error, and is suitable for highly automated production environments, such as smart factories, thereby improving the intelligence and automation level of the production process.
[0065] like Figure 3 As shown, the rotating component 232 includes: a rotating fixing member 2321, which is fixedly connected to the transverse sliding plate 231; a rotating drive member 2322, the main body of which is mounted on the transverse sliding plate 231; and a rotating output member 2323, which is rotatably mounted on the rotating fixing member 2321 and connected to the material support assembly 24. The output end of the rotating drive member 2322 is connected to the rotating output member 2323. This structural composition of the rotating component 232 enables more accurate rotational positioning of the material support assembly 24, allowing for precise positioning and rotation of materials at multiple angles, reducing loading and unloading time, and improving production efficiency.
[0066] like Figure 3As shown, the rotary output component 2323 includes a first rotary connector 2324 and a second rotary connector 2325. The second rotary connector 2325 is rotatably mounted on the rotary fixing component 2321. The output end of the rotary drive component 2322 is connected to the second rotary connector 2325. The first rotary connector 2324 is sleeved on the second rotary connector 2325 and fixedly connected to it. The first rotary connector 2324 is connected to the material support assembly 24. The output end of the rotary drive component 2322 drives the second rotary connector 2325 to rotate, thereby driving the first rotary connector 2324 to rotate, which in turn drives the material support assembly 24 to rotate. This enhances the structural stability and strength of the rotary output component 2323, effectively improving the reliability of the corresponding equipment and the safety of the materials.
[0067] like Figures 13 to 15 As shown, the loading and unloading device includes a material plate assembly 25, which is movably and vertically mounted on a material support assembly 24 along a first direction to support and move materials. The material support assembly 24 includes: a material support plate 241; a supporting member 242, which is mounted on the material support plate 241 and extends along the first direction to support the material plate assembly 25; and a material plate moving guide assembly 243, which is mounted on the material support plate 241, extends along the first direction, and is located on opposite sides of the material plate assembly 25 to guide the material plate... The movement of component 25 along the first direction is guided; the push-pull component 244, the main body of which is set on the material support plate 241, and the output end of the push-pull component 244 are used to connect or disconnect with the material plate component 25, so as to drive the material plate component 25 to move along the first direction or to avoid the lifting and lowering movement of the material plate component 25, so that the material plate component 25 can move flexibly on the material support plate 241, which is suitable for rapid loading and unloading, improves the flexibility of the loading and unloading device, improves the processing efficiency of the wire cutting equipment, reduces the time and cost of transferring the material plate component 25, and improves the continuity and automation of the production line.
[0068] like Figure 13 and Figure 14 As shown, there are two material plate assemblies 25, which are spaced apart on the material support plate 241; there are also two push-pull assemblies 244, whose main bodies are spaced apart on the material support plate 241. The two push-pull assemblies 244 are arranged one-to-one with the two material plate assemblies 25. The output end of each push-pull assembly 244 is used to connect or disconnect with the corresponding material plate assembly 25, which can realize the rapid exchange of materials and improve the processing efficiency of the wire cutting equipment. It is especially suitable for industrial production environments that require high output, such as semiconductor manufacturing and precision parts processing.
[0069] like Figure 15 As shown, the material support assembly 24 includes a first push-pull connector 247 and a second push-pull connector 248. The first push-pull connector 247 is connected to the material plate assembly 25, and the second push-pull connector 248 is connected to the output end of the push-pull assembly 244. The first push-pull connector 247 and the second push-pull connector 248 are detachably connected, which facilitates the replacement and maintenance of the material plate assembly 25. It is suitable for production environments that require frequent replacement of the material plate assembly 25, such as continuous processing of materials of different sizes or rapid loading and unloading, which improves the adaptability and maintenance efficiency of the loading and unloading device and improves the flexibility and production efficiency of the production line.
[0070] like Figure 15 As shown, the first push-pull connector 247 is provided with a mounting groove 2471 and a bottom opening 2472 and a side opening 2473 connected to the mounting groove 2471. The mounting groove 2471 is used for insertion and engagement with the second push-pull connector 248. The bottom opening 2472 is located at the bottom of the mounting groove 2471. The second push-pull connector 248 is inserted into the mounting groove 2471 through the bottom opening 2472 to connect with the first push-pull connector 247 or to be pulled out of the mounting groove 2471 to disconnect from the first push-pull connector 247. The side opening 2473 is located on the side of the mounting groove 2471 near the main body of the push-pull assembly 244 to avoid the output end of the push-pull assembly 244. The material plate assembly 25 is movably arranged along the direction of approaching or moving away from the material support plate 241 so that the first push-pull connector 247 and the second push-pull connector 248 can be connected or disconnected. This not only ensures the reliability of the connection, but also simplifies the connection and disconnection operation between the push-pull assembly 244 output end and the material plate assembly 25, making it easy to quickly replace the material plate assembly 25. It is suitable for production lines that operate continuously for 24 hours, reducing production line downtime and improving production line operating efficiency and capacity.
[0071] like Figures 5 to 12 As shown, the material plate assembly 25 of this utility model includes a material basket structure 252, and the material plate assembly 25 also includes: a material support base plate 251, on which the material basket structure 252 is disposed; and a clamping control component 253, which is disposed on the material support base plate 251 and drivenly connected to the clamping component 2523 of the material basket structure 252. It can ensure the stability of the material during the processing, is suitable for material processing that requires high-precision positioning, reduces cutting errors caused by material movement, and improves cutting accuracy, yield, and economic efficiency of the production line.
[0072] like Figure 5As shown, the material plate assembly 25 includes a material plate limiting component 254, which is installed below the material support base plate 251, forming a base plate limiting groove 255 between the material plate limiting component 254 and the material support base plate 251; the material support assembly 24 includes: a lifting drive assembly 245, which is drivenly connected to the tightening control assembly 253 to drive the tightening control assembly 253 to move; and a lifting limiting component 246, which is disposed on the bearing component 242 and is used to insert or separate from the base plate limiting groove 255 to limit the lifting and lowering movement of the material support base plate 251, preventing the material support base plate 251 from detaching from the material support assembly 24 in the wrong position. This ensures the stability of the position of the material support base plate 251 when the material basket structure 252 tightens or releases materials, preventing the material support base plate 251 from separating from the material support assembly 24 in the wrong position.
[0073] like Figure 5 As shown, the material plate assembly 25 includes two material carrying parts, which are spaced apart on the material support base plate 251 and located on opposite sides of the clamping control assembly 253. Each material carrying part includes multiple material basket structures 252 spaced apart along a predetermined direction. The clamping control assembly 253 is driven to connect with the clamping components 2523 of each material basket structure 252 of each material carrying part, which can process two materials at the same time, improving the processing efficiency of the wire cutting equipment. It is particularly suitable for industrial production environments that require high output, such as semiconductor manufacturing and precision parts processing.
[0074] like Figures 6 to 9 As shown, the material basket structure 252 of this utility model includes a material basket bottom block 2521 and side-supporting components 2522 and pressing components 2523 located on opposite sides of the material basket bottom block 2521. The material basket bottom block 2521 is mounted on the material support base plate 251 for carrying materials, and the side-supporting components 2522 are mounted on the material basket bottom block 2521. At least a portion of the pressing component 2523 is movably disposed relative to the material basket bottom block 2521 and the side-supporting components 2522 to press the material against the side-supporting components 2522 or release the material.
[0075] Thus, the material basket structure 252 of this utility model can ensure the positional accuracy of materials during processing, making it suitable for processing materials requiring high-precision positioning. It reduces defective products caused by positioning errors, improves material processing quality and production efficiency, and facilitates rapid material handling. It is suitable for automated production lines, improving production efficiency and safety. It solves the problem of low automation in the material loading and unloading process of existing slicing machines, and can significantly improve product yield. It reduces installation and processing errors caused by manual operation and time loss, ensures the stable operation of slicing machines on the production line, and improves production efficiency.
[0076] Specifically, there are multiple side-supporting components 2522, which are spaced apart along a predetermined direction on one side of the bottom block 2521 of the material basket; there are multiple clamping components 2523, which are spaced apart along a predetermined direction on the other side of the bottom block 2521 of the material basket; wherein, the multiple clamping components 2523 are arranged one-to-one with the multiple side-supporting components 2522, which not only ensures the stable clamping of each material piece after cutting, but also avoids the probability of damage to the material due to the excessive contact area between the clamping components 2523 and the material.
[0077] like Figures 6 to 9 As shown, the clamping component 2523 includes: a clamping bracket 25231, which is fixed on the material support base plate 251; a clamp 25232, which is rotatably mounted on the clamping bracket 25231; a clamp clamping member 25233, which is disposed on the material support base plate 251 and located between the material basket bottom block 2521 and the clamping bracket 25231; and an elastic member, which is disposed between the clamp clamping member 25233 and the first end of the clamp 25232, and the two ends of the elastic member are respectively connected to the first end of the clamp clamping member 25233 and the first end of the clamp 25232, so that the clamp 25232 can be rotated around its own rotation axis by driving the first end of the clamp 25232 to compress or release the elastic member, so as to maintain the stability of the clamping state on the material when the clamping control component 253 is not working.
[0078] Alternatively, the elastic element can be a spring or a rubber pad or other elastic component.
[0079] like Figures 6 to 9 As shown, the clamping component 2523 includes a chuck limiting component 25234, which is disposed on the clamping bracket 25231. The chuck limiting component 25234 is disposed on the side of the clamping bracket 25231 away from the side-supporting component 2522, and the chuck limiting component 25234 is located between the rotation axis of the chuck component 25232 and the first end of the chuck component 25232, so as to limit the movement of the first end of the chuck component 25232 away from the side-supporting component 2522. This can prevent the chuck component 25232 from moving excessively, ensure the stability of the chuck component 25232 when clamping the material, ensure the accurate and stable position of the material before cutting, reduce the cutting error caused by material movement, improve processing accuracy and yield, and reduce production costs.
[0080] like Figures 10 to 12As shown, the clamping control assembly 253 includes: a lifting component 2531, which is movably mounted above the material support base plate 251 and contacts the clamping component 2523 to drive the clamping component 2523 to move; and a clamping lifting guide assembly 2532, one end of which is connected to the lifting component 2531 and the other end of which is slidably inserted into the material support base plate 251 to guide the lifting movement of the lifting component 2531, ensuring the stability and positioning accuracy of the lifting component 2531 during movement, ensuring the smooth clamping or release of the material by the clamping component 2523, improving the working efficiency of the loading and unloading device, improving the accuracy and yield of subsequent cutting, and reducing secondary processing and inspection costs.
[0081] Specifically, a driving ramp is provided on the side of the lifting component 2531 near the material basket structure 252 for contacting or separating from the first end of the chuck 25232. The distance between the driving ramp and the material support plate 251 gradually decreases in the direction away from the material basket structure 252, so as to convert the lifting motion of the lifting component 2531 into the motion of the first end of the chuck 25232 approaching or moving away from the side-supporting component 2522.
[0082] In addition, the first end of the chuck 25232 near the lifting component 2531 is machined with a rounded corner for contact with the drive ramp surface to avoid damaging the drive ramp surface.
[0083] When the clamping control component 253 is not working, the lifting component 2531 contacts the material support base plate 251, and the material is clamped against the side support component 2522 by the elastic element of the clamp 25232 to facilitate the transportation or processing of the material; when the clamping control component 253 is working, the lifting component 2531 moves upward to push the first end of the clamp 25232 to compress the elastic element to release the material to facilitate the replacement of the material.
[0084] like Figure 12 As shown, the clamping control assembly 253 includes: a lifting limit assembly 2533, the first end of which passes through the lifting component 2531 and connects to the material support base plate 251; the second end of the lifting limit assembly 2533 is provided with a limiting surface 23331, and the lifting component 2531 is provided with a limiting step 25311. The limiting step 25311 is used to contact or separate from the limiting surface 23331 to limit the movement of the lifting component 2531 away from the material support base plate 251, so as to ensure the limiting accuracy of the lifting component 2531 during the movement, avoid excessive lifting of the lifting component 2531, ensure the stability of the material and the continuity of the cutting process, and improve the processing quality and the operating efficiency of the production line.
[0085] like Figure 12As shown, the lifting component 2531 is provided with a first hole section 25312 and a second hole section 25313 connected sequentially in a direction away from the material support base plate 251. The diameter of the first hole section 25312 is smaller than the diameter of the second hole section 25313. The limiting step 25311 is located on the bottom surface of the hole of the second hole section 25313 to achieve precise limiting of the lifting component 2531. It is suitable for material processing that requires high-precision positioning, ensuring the positional accuracy of the material during the cutting process, avoiding cutting errors, improving processing accuracy and yield, improving finished product quality and production efficiency, and reducing production costs.
[0086] like Figure 12 As shown, the lifting and limiting assembly 2533 includes a first limiting connector 25332 and a second limiting connector 25333. The threaded end of the first limiting connector 25332 passes through the second limiting connector 25333 and is threadedly connected to the material support base plate 251. The nut end of the first limiting connector 25332 is located on the side of the second limiting connector 25333 away from the material support base plate 251. The limiting surface 23331 is provided on the second limiting connector 25333. In this way, not only is precise limiting of the lifting component 2531 ensured, but the adjustment and maintenance of the lifting and limiting assembly 2533 are also facilitated, improving the flexibility and continuous production efficiency of the production line and reducing equipment downtime.
[0087] like Figure 12 As shown, the second limiting connector 25333 includes a first shaft segment 25334 and a second shaft segment 25335 connected together. The first shaft segment 25334 passes through the first hole segment 25312 and the second hole segment 25313. The outer diameter of the first shaft segment 25334 is smaller than the outer diameter of the second shaft segment 25335. The limiting surface 23331 is located at the end of the second shaft segment 25335 that is closer to the first shaft segment 25334. The length of the first shaft segment 25334 is greater than the length of the first hole segment 25312.
[0088] like Figure 1 , Figure 2 as well as Figures 16 to 19 As shown, the loading and unloading device includes a loading and unloading support frame 21, which is disposed on a support base surface, and the loading and unloading support assembly 22 is disposed on the loading and unloading support frame 21. The loading and unloading support frame 21 not only provides stable support but also optimizes the layout of the loading and unloading device, facilitating its installation, maintenance, and upgrading. It is suitable for various industrial processing environments and can significantly improve the operational stability and management efficiency of the loading and unloading device.
[0089] like Figure 17 and Figure 18As shown, the loading and unloading support frame 21 includes: a support base 211, which is disposed on a support base surface; a lifting seat 212, which is movably disposed above the support base 211; and a lifting seat drive 213, the main body of which is disposed on the support base 211, and the output end of the lifting seat drive 213 is connected to the lifting seat 212 to drive the lifting seat 212 to move up and down.
[0090] like Figure 17 and Figure 18 As shown, the loading and unloading support frame 21 includes: a lifting connection component 214, wherein the lifting seat 212 is movably connected to the support seat 211 via the lifting connection component 214; and / or a lifting limit buffer component 215, wherein the lifting limit buffer component 215 is disposed on the support seat 211 and located on the upper side of the support seat 211, for contacting or separating from the bottom surface of the lifting seat 212, so as to limit and buffer the lifting movement of the lifting seat 212; and / or a plurality of pads 216, wherein the plurality of pads 216 are spaced apart below the support seat 211 to support the support seat 211.
[0091] like Figure 17 and Figure 18 As shown, the lifting connection component 214 includes: a connecting plate 2141; a guide rail 2142, which extends vertically and is mounted on the connecting plate 2141, and is connected to the support base 211; and a slider 2143, which is slidably mounted on the guide rail 2142 and connected to the lifting base 212.
[0092] like Figure 16 and Figure 19 As shown, this utility model provides a wire cutting device, including: a cutting device 1, which includes a base 10 and a central assembly 11, a winding assembly 12, a cutting chamber assembly 13, and a feed assembly 14 spaced apart on the base 10; and a loading / unloading device 2, which is movably disposed on one side of the cutting device 1 to exchange materials with the feed assembly 14. The loading / unloading device 2 is the aforementioned loading / unloading device, which realizes automated loading and unloading of the wire cutting device, reduces manual operation, is suitable for material handling on automated production lines, improves production efficiency and safety, reduces production costs, ensures production safety, and is suitable for various industries that require high-precision and high-efficiency material cutting, such as semiconductors, photovoltaics, precision machinery, and aerospace, etc., and has broad market prospects and application potential.
[0093] The first direction and the second direction of this utility model are perpendicular to each other and both parallel to the support base surface of the cutting device 1 of the wire cutting equipment. The first direction is perpendicular to the rotation axis of the main roller in the cutting chamber assembly 13 of the cutting device 1, and the second direction is parallel to the rotation axis of the main roller in the cutting chamber assembly 13 of the cutting device 1.
[0094] Specifically, the wire cutting equipment is a slicing machine. Using the loading and unloading device of this invention in a slicing machine can significantly reduce manual intervention, lower production costs, and improve automation and intelligence levels. It is suitable for production environments requiring high-precision and high-efficiency material cutting, improves finished product quality and production efficiency, ensures market competitiveness, and is applicable to industries with large-scale production needs, demonstrating significant economic benefits and application value.
[0095] As can be seen from the above description, the embodiments of this utility model achieve the following technical effects:
[0096] The loading and unloading device of this utility model includes: a loading and unloading support assembly 22; a first transverse moving assembly 23, which is movably disposed on the loading and unloading support assembly 22 along a first direction; and a material support assembly 24, which is rotatably disposed on the first transverse moving assembly 23. Thus, the loading and unloading device of this utility model can achieve precise transfer of materials between different workstations, is suitable for material handling on automated production lines, improves production efficiency and safety, solves the problem of low automation in the material loading and unloading process of existing slicing machines, significantly improves product yield, reduces installation and processing errors caused by manual operation and time loss, ensures stable operation of the slicing machine on the production line, and improves production efficiency.
[0097] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0098] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this application. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0099] In the description of this application, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application; the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0100] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0101] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this application.
[0102] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A loading and unloading device, characterized in that, include: Loading and unloading support assembly (22); A first transverse component (23) is movably disposed on the loading and unloading support component (22) along a first direction; Material support assembly (24) is rotatably mounted on the first transverse assembly (23).
2. The loading and unloading device according to claim 1, characterized in that, The loading and unloading device includes: Loading and unloading platform (26) is provided on one side of the loading and unloading support assembly (22) to facilitate manual operation; A water receiving component (29) is provided at least partially below the pedal of the loading / unloading platform (26).
3. The loading and unloading device according to claim 2, characterized in that, The first lateral movement component (23) includes: A transverse sliding plate (231) is movably disposed on the loading and unloading support assembly (22) along a first direction; A rotating component (232) is provided, the main body of which is connected to the transverse sliding plate (231), and the rotating end of which is connected to the material support assembly (24) to drive the material support assembly (24) to rotate relative to the transverse sliding plate (231). A first sensing component (233) and a second sensing component (234) are provided. The first sensing component (233) is disposed on the main body of the transverse sliding plate (231) or the rotary component (232), and the second sensing component (234) is disposed on the material support assembly (24) to sense whether the material support assembly (24) has rotated to a position opposite to the second sensing component (234) and the first sensing component (233).
4. The loading and unloading device according to claim 1, characterized in that, The loading and unloading device includes a material plate assembly (25), which is movable along a first direction and vertically mounted on the material support assembly (24) to carry materials and drive the materials to move; the material support assembly (24) includes: Material support plate (241), which is rotatably mounted on the first transverse assembly (23); A support member (242) is disposed on the material support plate (241) and extends along the first direction for supporting the material plate assembly (25); A material plate moving guide assembly (243) is disposed on the material support plate (241). The material plate moving guide assembly (243) extends along the first direction and is located on opposite sides of the material plate assembly (25) to guide the movement of the material plate assembly (25) along the first direction. A push-pull assembly (244) is provided on the material support plate (241). The driving end of the push-pull assembly (244) is used to connect or disconnect from the material plate assembly (25) to drive the material plate assembly (25) to move along the first direction or to avoid the lifting and lowering movement of the material plate assembly (25).
5. The loading and unloading device according to claim 4, characterized in that, The material support assembly (24) includes a material support water receiving component (202), which includes a first water receiving bottom shell (2021) and two second water receiving bottom shells (2022) located on opposite sides of the first water receiving bottom shell (2021). The first water receiving bottom shell (2021) is located above the material plate assembly (25), and the two second water receiving bottom shells (2022) are located below the material plate assembly (25) and on opposite sides of the material support assembly (24).
6. The loading and unloading device according to claim 4, characterized in that, The material plate assembly (25) includes: Material support base plate (251), which is used to be placed on the material support support assembly (24); A material basket structure (252) for carrying material, at least a portion of the material basket structure (252) being movably configured to press against or release the material; A clamping control assembly (253) is disposed on the material support base plate (251) and drivenly connected to the material basket structure (252) to drive the material basket structure (252) to clamp or release the material.
7. The loading and unloading device according to claim 6, characterized in that, The material plate assembly (25) includes a material plate limiting component (254), which is installed below the material support base plate (251), and a base plate limiting groove (255) is formed between the material plate limiting component (254) and the material support base plate (251); the material support assembly (24) includes: A lifting drive assembly (245) is driven to connect with a clamping control assembly (253) to drive the clamping control assembly (253) to move; A lifting and limiting component (246) is provided on the bearing component (242). The lifting and limiting component (246) is used to insert or separate from the bottom plate limiting groove (255) to limit the lifting and lowering movement of the material support bottom plate (251).
8. The loading and unloading device according to claim 7, characterized in that, The basket structure (252) includes a basket base block (2521) and side-supporting components (2522) and a clamping component (2523) located on opposite sides of the basket base block (2521). The basket base block (2521) is mounted on the material support base plate (251) for carrying materials. The side-supporting components (2522) are mounted on the basket base block (2521). The clamping control component (253) is drivenly connected to the clamping component (2523) to drive the clamping component (2523) to clamp the material against the side-supporting component (2522) or release the material.
9. The loading and unloading device according to claim 8, characterized in that, The clamping component (2523) includes: A top clamping bracket (25231) is fixed on the material support base plate (251); A clamp (25232) is rotatably mounted on the top clamping bracket (25231); A clamping member (25233) is disposed on the material support base plate (251) and located between the material basket bottom block (2521) and the clamping bracket (25231); An elastic element is disposed between the first end of the clamping member (25233) and the clamp (25232), and the two ends of the elastic element are respectively connected to the first end of the clamping member (25233) and the clamp (25232). The clamping control assembly (253) is drivenly connected to the first end of the clamp (25232) to drive the clamp (25232) to rotate around its own rotation axis to compress or release the elastic element.
10. The loading and unloading device according to claim 6, characterized in that, The clamping control assembly (253) includes: A lifting component (2531) is movably disposed above the material support base plate (251) to drive the lifting component (2531) to move up and down. The lifting component (2531) contacts the clamping component (2523) of the material basket structure (252) to drive the clamping component (2523) to move. A top-tightening lifting guide assembly (2532) is provided. One end of the top-tightening lifting guide assembly (2532) is connected to the lifting component (2531), and the other end of the top-tightening lifting guide assembly (2532) is slidably inserted into the material support base plate (251) to guide the lifting movement of the lifting component (2531).
11. The loading and unloading device according to claim 1, characterized in that, The loading and unloading device includes a loading and unloading support frame (21), which is disposed on a support base surface, and the loading and unloading support assembly (22) is disposed on the loading and unloading support frame (21).
12. The loading and unloading device according to claim 11, characterized in that, The loading and unloading support frame (21) includes: A support base (211) is disposed on the support base surface; A lifting seat (212) is movably and vertically disposed above the support seat (211); The lifting seat drive (213) has its main body mounted on the support base (211). The drive end of the lifting seat drive (213) is connected to the lifting seat (212) to drive the lifting seat (212) to lift.
13. The loading and unloading device according to claim 12, characterized in that, The loading and unloading support frame (21) includes: A lifting connection component (214), wherein the lifting seat (212) is movably connected to the support seat (211) via the lifting connection component (214); and / or A lifting limit buffer (215) is disposed on the support base (211) and located on the upper side of the support base (211) to contact or separate from the bottom surface of the lifting seat (212) to limit and buffer the lifting movement of the lifting seat (212); and / or Multiple pads (216) are spaced apart below the support base (211) to support the support base (211).
14. A wire cutting device, characterized in that, include: A cutting device (1) comprising a base (10) and a central assembly (11), a winding assembly (12), a cutting chamber assembly (13), and a feed assembly (14) spaced apart on the base (10); The loading and unloading device (2) is movably disposed on one side of the cutting device (1) to exchange materials with the feed assembly (14), and the loading and unloading device (2) is the loading and unloading device according to any one of claims 1 to 13.