A flexible electrode micro-motion adjusting device for a texturing apparatus
Patent Information
- Application Number
- CN202522392821.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0004]为克服上述缺陷，本实用新型的实施例提供了一种毛化设备用弹性电极微动调节装置，解决了现有技术中该装置难以对电极进行微动调节，导致电极容易出现卡顿现象，造成该装置停机的技术问题
本实用新型中，通过第一推杆电机、调整块、调整架、复位机构、连接板和夹持机构相互配合，实现了操作人员对电极进行微动调节的功能，使得电极具有两毫米的微动伸缩距离，避免电极与轧辊之间出现摩擦划伤的情况，提高了该装置的使用效果，通过操纵固定块将安装板滑入固定板内，使得安装块对电极进行固定，加快了操作人员更换电极的速度，降低了对该装置正常使用造成的影响。
Smart Images
Figure CN224866503U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of texturing equipment technology, specifically to a micro-adjustment device for elastic electrodes used in texturing equipment. Background Technology
[0002] Roll texturing processes include shot peening, laser texturing, and electrical discharge machining (EDM). Shot peening produces a small roughness range (1.5–5 μm) with poor uniformity and reproducibility. Laser texturing produces a wider uniform roughness range (0.5–10 μm) and more uniform texturing, but the Ra and PC values are highly correlated, and the pits on the texturized steel plate are arranged too regularly and neatly, resulting in faint spiral patterns after painting, which affects the aesthetics. EDM texturing can be used to texturize high-hardness and high-strength materials, and it produces a uniform texturing effect with good reproducibility. Typically, an electrode set needs to be clamped at the end of the EDM texturing process to texturize the roll surface.
[0003] In the prior art, the electrode is clamped to the end of the electrical discharge texturing equipment, and the roller is texturized by the pulse power supply connected to the electrode. However, this device is difficult to finely adjust the electrode, which can easily cause the electrode to jam, resulting in the device stopping and thus reducing the effectiveness of the device. Utility Model Content
[0004] To overcome the above-mentioned defects, the present invention provides a micro-adjustment device for elastic electrodes in texturing equipment, which solves the technical problem that the prior art device is difficult to micro-adjust the electrodes, causing the electrodes to easily jam and the device to stop.
[0005] According to one aspect, at least one embodiment of the present invention provides a micro-adjustment device for an elastic electrode in a texturing equipment, including a movable column, a connecting plate, a blocking plate, an adjusting block, an adjusting frame, a fixing plate, a first push rod motor, a clamping mechanism, and a reset mechanism; The connecting plate is installed on the front of the movable column. A blocking plate is installed on the front of the connecting plate. An adjusting block is slidably connected inside the connecting plate. An adjusting frame is installed on the lower surface of the adjusting block. A first push rod motor is installed on the upper surface of the connecting plate. The output end of the first push rod motor passes through the connecting plate. The output end of the first push rod motor is installed on the upper surface of the adjusting frame. The fixing plate is installed on the front of the adjusting block. A clamping mechanism is provided inside the fixing plate. A reset mechanism is provided on the upper surface of the adjusting block.
[0006] As a preferred embodiment of the micro-adjustment device for elastic electrodes in texturing equipment according to the present invention, in order to better clamp the electrode, the clamping mechanism includes a mounting plate, a mounting block, an electrode, and a mounting pin. The mounting plate is slidably connected to the fixed plate. The mounting block is mounted on the front side of the mounting plate. The electrode passes through the mounting block and the fixed plate. The mounting pin is threaded through the fixed plate, and one end of the mounting pin threaded into the fixed plate abuts against the mounting plate.
[0007] In a preferred embodiment of the micro-adjustment device for the elastic electrode of the texturing equipment described in this utility model, in order to enable the adjustment block to reset after movement, the reset mechanism includes a reset spring and a blocking frame. The reset spring is installed on the upper surface of the adjustment block, the blocking frame is installed on the upper surface of the connecting plate, and the top end of the reset spring is installed on the lower surface of the blocking frame.
[0008] In a preferred embodiment of the micro-adjustment device for the elastic electrode of the texturing equipment described in this utility model, in order to better drive the device, a drive plate is slidably connected to the outer side of the moving column, and a second push rod motor is installed on the lower surface of the drive plate, with the outer surface of the second push rod motor penetrating inside the drive plate.
[0009] In a preferred embodiment of the elastic electrode micro-adjustment device for texturing equipment described in this utility model, in order to better adjust the device, an auxiliary plate is installed at the output end of the second push rod motor, and the lower surface of the auxiliary plate is installed on the upper surface of the moving column.
[0010] In a preferred embodiment of the micro-adjustment device for the elastic electrode of the texturing equipment described in this utility model, in order to improve the performance of the device, a driving block is installed on the back of the driving plate, a fixed frame is slidably connected to the outer side of the driving block, and a support plate is installed on the lower surface of the fixed frame.
[0011] In a preferred embodiment of the micro-adjustment device for the elastic electrode of the texturing equipment described in this utility model, in order to expand the movement range of the drive plate, a threaded rod is rotatably connected inside the fixed frame, and the threaded rod is threadedly connected to the drive block.
[0012] In a preferred embodiment of the micro-adjustment device for the elastic electrode of the texturing equipment described in this utility model, in order to better transmit kinetic energy, a drive motor is installed on the side of the fixed frame, and the output end of the drive motor passes through the outer end of the threaded rod.
[0013] The beneficial effects of this utility model are as follows: In this invention, the first push rod motor, adjusting block, adjusting frame, reset mechanism, connecting plate and clamping mechanism work together to enable the operator to make micro-adjustments to the electrode, allowing the electrode to have a micro-adjustment distance of two millimeters. This avoids friction and scratches between the electrode and the roller, improving the effectiveness of the device. By manipulating the fixing block to slide the mounting plate into the fixing plate, the mounting block fixes the electrode, speeding up the operator's electrode replacement and reducing the impact on the normal use of the device. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is an exploded view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the working table and auxiliary block's cooperative structure in this utility model; Figure 4 This is a schematic diagram of the cooperation structure between the fixed frame and the driving block in this utility model; Figure 5 This is an exploded view of the structure of the adjustment block and connecting plate in this utility model.
[0016] In the diagram: 1. Moving column; 2. Connecting plate; 3. Blocking plate; 4. Adjusting block; 5. Adjusting frame; 6. Fixing plate; 7. Return spring; 8. Blocking frame; 9. First push rod motor; 10. Mounting block; 11. Mounting plate; 12. Electrode; 13. Mounting pin; 14. Drive plate; 15. Second push rod motor; 16. Auxiliary plate; 17. Drive block; 18. Threaded rod; 19. Fixing frame; 20. Drive motor; 21. Support plate; 22. Worktable; 23. Support bar; 24. Moving block; 25. Protective cover; 26. Moving handle; 27. Auxiliary block; 28. Positioning plate; 29. Positioning pin; 30. Three-jaw chuck; 31. Mounting plate; 32. Drive motor; 33. Auxiliary frame. Detailed Implementation
[0017] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.
[0018] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0019] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0021] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0022] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0023] like Figures 1-5 As shown, it illustrates a micro-adjustment device for an elastic electrode in a texturing equipment according to an embodiment of the present invention, including a moving column 1, a connecting plate 2, a blocking plate 3, an adjusting block 4, an adjusting frame 5, a fixing plate 6, a first push rod motor 9, a clamping mechanism, and a reset mechanism. like Figure 4 and Figure 5As shown, the connecting plate 2 is installed on the front of the moving column 1. A blocking plate 3 is installed on the front of the connecting plate 2. An adjusting block 4 is slidably connected inside the connecting plate 2. A through groove is opened inside the connecting plate 2, and the through groove is slidably connected to the adjusting block 4. An adjusting frame 5 is installed on the lower surface of the adjusting block 4. A first push rod motor 9 is installed on the upper surface of the connecting plate 2. The first push rod motor 9 needs to be powered by an external power source. The first push rod motor 9 needs to be controlled by an external single-control switch to start and stop. The output end of the first push rod motor 9 passes through the connecting plate 2. The output end of the first push rod motor 9 is installed on the upper surface of the adjusting frame 5. A fixing plate 6 is installed on the front of the adjusting block 4. A clamping mechanism is provided inside the fixing plate 6. A reset mechanism is provided on the upper surface of the adjusting block 4.
[0024] like Figure 5 As shown, the clamping mechanism includes a mounting plate 11, a mounting block 10, an electrode 12, and a mounting pin 13. The mounting plate 11 is slidably connected to the fixed plate 6. The mounting block 10 is mounted on the front side of the mounting plate 11. The electrode 12 passes through the mounting block 10 and the fixed plate 6. The electrode 12 needs to be connected to the pulse power supply in the prior art before the texturing roll. The mounting pin 13 is threaded through the fixed plate 6, and one end of the mounting pin 13 that is threaded into the fixed plate 6 abuts against the mounting plate 11.
[0025] like Figure 5 As shown, the reset mechanism includes a reset spring 7 and a blocking frame 8. The reset spring 7 is installed on the upper surface of the adjusting block 4, and the blocking frame 8 is installed on the upper surface of the connecting plate 2. The top of the reset spring 7 is installed on the lower surface of the blocking frame 8. The adjusting block 4 and the fixing plate 6 are blocked by the blocking frame 8 and the blocking plate 3 respectively, so that the adjusting block 4 will not slip when moving up or down along the through groove.
[0026] like Figure 4 As shown, a drive plate 14 is slidably connected to the outer side of the movable column 1. A second push rod motor 15 is mounted on the lower surface of the drive plate 14. The outer surface of the second push rod motor 15 extends through the drive plate 14. An auxiliary plate 16 is mounted on the output end of the second push rod motor 15. The lower surface of the auxiliary plate 16 is mounted on the upper surface of the movable column 1. A drive block 17 is mounted on the back of the drive plate 14. A fixed frame 19 is slidably connected to the outer side of the drive block 17. A support plate 21 is mounted on the lower surface of the fixed frame 19. A threaded rod 18 is rotatably connected inside the fixed frame 19. The threaded rod 18 is threadedly connected to the drive block 17. A drive motor 20 is mounted on the side of the fixed frame 19. The output end of the drive motor 20 passes through the outer end of the threaded rod 18. Both the second push rod motor 15 and the drive motor 20 require an external single-control switch to control their start and stop. Both the second push rod motor 15 and the drive motor 20 require an external power supply.
[0027] In this embodiment, as Figure 2As shown, a workbench 22 is mounted on the lower surface of the support plate 21, a support bar 23 is mounted on the lower surface of the workbench 22, a movable block 24 is slidably connected inside the workbench 22, a protective cover 25 is mounted on the upper surface of the movable block 24, and a movable handle 26 is mounted on the front of the protective cover 25. Figure 3 As shown, an auxiliary block 27 is slidably connected inside the worktable 22. A positioning plate 28 is installed on the upper surface of the auxiliary block 27. A positioning pin 29 is threaded through the upper surface of the positioning plate 28. One end of the positioning pin 29, threaded through the positioning plate 28, abuts against the worktable 22. An auxiliary frame 33 is installed on the upper surface of the positioning plate 28. A three-jaw chuck 30 is rotatably connected inside the auxiliary frame 33. An mounting plate 31 is installed on the upper surface of the positioning plate 28 on the left side. A drive motor 32 is installed on the left side of the mounting plate 31. The output end of the drive motor 32 passes through the left end of the three-jaw chuck 30 on the left side. The drive motor 32 requires an external single-control switch to control its start and stop. The drive motor 32 requires an external power supply for power.
[0028] Working principle: Move the electrode 12 into the fixed plate 6, manipulate the mounting block 10 to slide the mounting plate 11 along the fixed plate 6, so that the mounting block 10 and the fixed plate 6 clamp the electrode 12, manipulate the mounting pin 13 to insert into the fixed plate 6, and then rotate the mounting pin 13 clockwise to press against the mounting plate 11 to fix the electrode 12. The positioning plate 28 is moved outward, causing the auxiliary block 27 to move outward. The auxiliary block 27 moves outward along the worktable 22. The positioning plate 28 moves outward, causing the auxiliary frame 33 to move outward. The auxiliary frame 33 moves outward, causing the three-jaw chuck 30 to move outward. After the movement is complete, the positioning pin 29 is rotated clockwise to press against the worktable 22. The three-jaw chuck 30 is used to fix the roll that needs to be roughened. The moving handle 26 is operated to move the protective cover 25 inward. The protective cover 25 moves inward, causing the moving block 24 to move inward. The moving block 24 moves inward along the worktable 22, so that the protective cover 25 moves inward and closes. Start the drive motor 32. The output end of the drive motor 32 rotates, driving the three-jaw chuck 30 to rotate. The rotation of the three-jaw chuck 30 drives the roller to rotate. Start the second push rod motor 15. The output end of the second push rod motor 15 moves downward, driving the auxiliary plate 16 to move downward. The downward movement of the auxiliary plate 16 drives the moving column 1 to move downward. The downward movement of the moving column 1 drives the connecting plate 2 to move downward. The downward movement of the connecting plate 2 drives the adjusting block 4 to move downward. The downward movement of the adjusting block 4 drives the fixing plate 6 to move downward. The downward movement of the fixing plate 6 drives the electrode 12 to move downward, so that the electrode 12 is close to the roller to roughen it. Start the drive motor 20. The output end of the drive motor 20 rotates, causing the threaded rod 18 to rotate. The rotation of the threaded rod 18 causes the drive block 17 to move to the right along the inside of the fixed frame 19. The movement of the drive block 17 to the right causes the drive plate 14 to move to the right. The movement of the drive plate 14 to the right causes the moving column 1 to move to the right, adjusting the position of the electrode 12 on the surface of the texturing roller. When the electrode 12 needs to be finely adjusted, the first push rod motor 9 is started. The output end of the first push rod motor 9 moves upward, driving the adjustment frame 5 to move upward. The upward movement of the adjustment frame 5 drives the adjustment block 4 to move upward along the inside of the connecting plate 2. The upward movement of the adjustment block 4 drives the fixing plate 6 to move upward. The upward movement of the adjustment block 4 compresses the reset spring 7. The upward movement of the fixing plate 6 passes through the mounting block 10, driving the electrode 12 to move upward slightly. During this process, the adjustable range of the electrode 12 is two millimeters, which can prevent the electrode 12 from getting stuck during operation, thereby avoiding the problem of machine shutdown and reducing the number of times the electrode 12 is scratched by friction with the roll.
[0029] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A micro-adjustment device for an elastic electrode in a texturing equipment, comprising a movable column (1), characterized in that, Also includes: A connecting plate (2) is installed on the front of the moving column (1). A blocking plate (3) is installed on the front of the connecting plate (2). An adjusting block (4) is slidably connected inside the connecting plate (2). An adjusting frame (5) is installed on the lower surface of the adjusting block (4). A first push rod motor (9) is installed on the upper surface of the connecting plate (2). The output end of the first push rod motor (9) passes through the connecting plate (2). The output end of the first push rod motor (9) is installed on the upper surface of the adjusting frame (5). A fixing plate (6) is installed on the front of the adjusting block (4). A clamping mechanism is provided inside the fixing plate (6), and a reset mechanism is provided on the upper surface of the adjusting block (4).
2. The micro-adjustment device for elastic electrodes in a texturing equipment according to claim 1, characterized in that, The clamping mechanism includes: Mounting plate (11), which is slidably connected to the fixing plate (6), and mounting block (10) is mounted on the front side of the mounting plate (11). Electrode (12) passes through the mounting block (10) and the fixing plate (6). Mounting pin (13), the mounting pin (13) is threaded through the fixing plate (6), and one end of the mounting pin (13) threaded through the fixing plate (6) abuts against the mounting plate (11).
3. The micro-adjustment device for elastic electrodes in a texturing equipment according to claim 1, characterized in that, The reset mechanism includes: A reset spring (7) is mounted on the upper surface of the adjusting block (4); A blocking frame (8) is mounted on the upper surface of the connecting plate (2), and the top end of the return spring (7) is mounted on the lower surface of the blocking frame (8).
4. The micro-adjustment device for elastic electrodes in a texturing equipment according to claim 1, characterized in that, The outer side of the movable column (1) is slidably connected to a drive plate (14), and a second push rod motor (15) is installed on the lower surface of the drive plate (14). The outer surface of the second push rod motor (15) extends through the drive plate (14).
5. The micro-adjustment device for an elastic electrode in a texturing equipment according to claim 4, characterized in that, An auxiliary plate (16) is installed at the output end of the second push rod motor (15), and the lower surface of the auxiliary plate (16) is installed on the upper surface of the moving column (1).
6. The micro-adjustment device for an elastic electrode in a texturing equipment according to claim 5, characterized in that, A drive block (17) is mounted on the back of the drive plate (14), and a fixed frame (19) is slidably connected to the outer side of the drive block (17). A support plate (21) is mounted on the lower surface of the fixed frame (19).
7. The micro-adjustment device for an elastic electrode in a texturing equipment according to claim 6, characterized in that, The fixed frame (19) is internally rotatably connected to a threaded rod (18), which is threadedly connected to the drive block (17).
8. The micro-adjustment device for an elastic electrode in a texturing equipment according to claim 7, characterized in that, A drive motor (20) is mounted on the side of the fixed frame (19), and the output end of the drive motor (20) passes through the outer end of the threaded rod (18).