A discharge mechanism for a laser cutting apparatus
Patent Information
- Application Number
- CN202522375625.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-10
AI Technical Summary
但现有激光切割设备的出料环节存在明显不足:一方面,切割完成的产品缺乏专用引导收集结构,易在机架内侧的加工区域堆积,需人工频繁清理才能维持后续加工,不仅增加人力成本,还易因清理不及时影响切割效率;另一方面,切割过程中产生的废料与产品常混合下落,既可能导致废料卡在设备间隙影响运行稳定性,又需额外进行人工分拣,增加了生产流程复杂度,难以适配高效化、自动化的生产需求
[0018]本实用新型激光切割设备用出料机构,多轴联动机械手带动激光切割头完成精准加工后,可将产品放入加工区域正下方的锥形料斗,避免产品在加工区域堆积,无需人工频繁清理;锥形料斗能引导产品精准进入传输架,传输架通过下平行段、倾斜段与上平行段的配合,稳定将产品从机架内侧输送至外侧分料框,解决产品输送不畅问题;分料框内的带隙导料斜台可承接产品并引导其从第一出料口排出,同时切割产生的废料能从斜台间隙落入分料框倾斜底端,沿底端滑向第二出料口排出,实现产品与废料自动分离,省去人工分拣步骤;整体机构大幅减少人工干预,有效提升激光切割设备的出料效率与产品合格率,适配自动化生产需求。
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Figure CN224866572U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of laser equipment technology, and in particular to a material discharge mechanism for laser cutting equipment. Background Technology
[0002] In the field of laser equipment technology, laser cutting is widely used for processing various materials due to its high cutting precision and high efficiency. However, existing laser cutting equipment has significant shortcomings in the material output stage: on the one hand, the cut products lack a dedicated guiding and collection structure, easily accumulating in the processing area inside the frame, requiring frequent manual cleaning to maintain subsequent processing. This not only increases labor costs but also easily affects cutting efficiency due to untimely cleaning. On the other hand, waste generated during the cutting process often falls mixed with the products, which may cause waste to get stuck in the gaps between the equipment, affecting operational stability, and also requires additional manual sorting, increasing the complexity of the production process and making it difficult to adapt to the needs of efficient and automated production.
[0003] Therefore, those skilled in the art have provided a material discharge mechanism for laser cutting equipment to solve the problems mentioned in the background art. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a material discharge mechanism for laser cutting equipment.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A material discharge mechanism for a laser cutting equipment includes a frame, a multi-axis linkage robot arm is provided inside the frame, and a laser cutting head is installed at the output end of the multi-axis linkage robot arm. The cutting trajectory of the laser cutting head covers a preset processing area inside the frame.
[0007] A conical hopper is fixed on the inner side of the frame directly below the processing area. A transfer frame is connected to the bottom of the conical hopper, and the end of the transfer frame away from the conical hopper extends to the outside of the frame.
[0008] The output end of the transmission frame extending to the outside of the frame is connected to a material distribution frame, and the top of the material distribution frame is provided with a material inlet communicating with the output end of the transmission frame;
[0009] The material distribution frame has a first discharge port and a second discharge port at its two ends, respectively. A guide ramp with a gap is welded and fixed on the inner side of the material distribution frame below the inlet. The lower end of the guide ramp with a gap extends to the bottom end of the first discharge port. The bottom end of the inner side of the material distribution frame is inclined, and the inclined surface smoothly transitions from the bottom end of the first discharge port to the bottom end of the second discharge port.
[0010] Preferably, the inclined guide platform with gap is composed of an inclined rectangular metal frame and multiple cylindrical rods, with the multiple cylindrical rods being distributed in parallel at intervals along the length of the inclined surface of the rectangular metal frame.
[0011] Preferably, the transmission frame includes a hollow metal frame and a transmission belt mounted inside the hollow metal frame. The transmission belt is arranged in a closed loop along the path of the hollow metal frame and is driven by a servo motor.
[0012] The hollow metal frame is integrally formed with a lower parallel section, an inclined section and an upper parallel section, and the two ends of the inclined section are fixedly connected to one end of the lower parallel section and one end of the upper parallel section, respectively.
[0013] The lower parallel section is horizontally positioned at the bottom of the inner side of the frame, and the bottom of the conical hopper is connected to the inner cavity of the lower parallel section.
[0014] The upper parallel section is horizontally positioned at a preset height on the outside of the frame. The material distribution frame is fixed to the bottom end of the upper parallel section. A material guide port is provided at the bottom end of the upper parallel section, and the material guide port is connected to the material inlet at the top of the material distribution frame.
[0015] Preferably, the outer wall of the inclined section of the transmission frame is welded and fixed with a vertically arranged support frame and a parallelly arranged reinforcing frame, and the support frame, reinforcing frame and inclined section together form a triangular structure.
[0016] Preferably, the side of the frame is provided with a fixing hole for the transmission frame to pass through.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] This utility model relates to a laser cutting equipment with a discharge mechanism. After the multi-axis linkage robot arm drives the laser cutting head to complete precise processing, the product can be placed into a conical hopper directly below the processing area, preventing product accumulation in the processing area and eliminating the need for frequent manual cleaning. The conical hopper guides the product precisely into the transfer frame. The transfer frame, through the cooperation of the lower parallel section, the inclined section, and the upper parallel section, stably transports the product from the inside of the frame to the outer distribution frame, solving the problem of poor product conveying. The gapped guide ramp in the distribution frame can receive the product and guide it to be discharged from the first discharge port. At the same time, the waste generated by cutting can fall from the gap of the ramp into the inclined bottom of the distribution frame and slide along the bottom to the second discharge port for discharge, realizing automatic separation of product and waste, eliminating the need for manual sorting. The overall mechanism greatly reduces manual intervention, effectively improves the discharge efficiency and product qualification rate of the laser cutting equipment, and is suitable for automated production needs. Attached Figure Description
[0019] To illustrate the technical solutions in the embodiments of the present invention or the prior art more specifically and intuitively, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0020] Figure 1 This is a schematic diagram of the material discharge mechanism for the laser cutting equipment proposed in this utility model;
[0021] Figure 2 This is a schematic diagram of the installation structure of the multi-axis linkage robot proposed in this utility model;
[0022] Figure 3 This is a schematic diagram of the transmission frame structure proposed in this utility model;
[0023] Figure 4 This is a schematic diagram of the material distribution frame structure proposed in this utility model;
[0024] Figure 5 This is a schematic diagram of the conveyor belt installation structure proposed in this utility model.
[0025] In the diagram: 1. Frame; 2. Multi-axis linkage robot; 3. Conical hopper; 4. Transfer frame; 5. Material distribution frame; 51. Feed inlet; 52. Gap guide ramp; 6. Conveyor belt; 7. Support frame; 8. Reinforcing frame; 9. Fixing hole. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0027] Reference Figure 1-5 A material discharge mechanism for a laser cutting equipment includes a frame 1, a multi-axis linkage robot 2 is provided inside the frame 1, and a laser cutting head is installed at the output end of the multi-axis linkage robot 2. The cutting trajectory of the laser cutting head covers a preset processing area inside the frame 1.
[0028] A conical hopper 3 is fixed on the inner side of the frame 1 directly below the processing area. A transfer frame 4 is connected to the bottom end of the conical hopper 3. The end of the transfer frame 4 away from the conical hopper 3 extends to the outside of the frame 1.
[0029] The output end of the transmission frame 4, which extends to the outside of the frame 1, is connected to a material distribution frame 5. The top of the material distribution frame 5 is provided with a feed inlet 51 that communicates with the output end of the transmission frame 4.
[0030] The material distribution frame 5 has a first discharge port and a second discharge port at its two ends. A guide ramp 52 with a gap is welded and fixed on the inner side of the material distribution frame 5 below the inlet 51. The lower end of the guide ramp 52 with a gap extends to the bottom end of the first discharge port. The bottom end of the inner side of the material distribution frame 5 is inclined, and the inclined surface smoothly transitions from the bottom end of the first discharge port to the bottom end of the second discharge port.
[0031] Using the above technical solution, after the multi-axis linkage robot 2 drives the laser cutting head to complete the product cutting in the processing area inside the frame 1, the cut product can be directly placed into the conical hopper 3 directly below, avoiding product accumulation in the processing area. The conical hopper 3 guides the product precisely into the transfer frame 4 through its conical structure, and then the transfer frame 4 stably transports the product to the distribution frame 5 on the outside of the frame 1. The gapped guide ramp 52 in the distribution frame 5 can directly receive the product entering from the feed port 51 and guide the product to slide down the ramp to the first discharge port to complete the product discharge. At the same time, the waste generated during the cutting process will pass through the gap of the gapped guide ramp 52 and fall into the bottom of the inner side of the distribution frame 5, sliding down the inclined surface of the bottom to the second discharge port for discharge. This structure completely separates the discharge paths of products and waste, solving the problem of mixed conveying of products and waste in traditional equipment and the need for subsequent manual sorting, and greatly improving the discharge efficiency and product sorting accuracy of the laser cutting equipment.
[0032] The inclined guide platform 52 with a gap consists of an inclined rectangular metal frame and multiple cylindrical rods, with the multiple cylindrical rods being distributed parallel to each other at intervals along the length of the inclined surface of the rectangular metal frame.
[0033] By adopting the above technical solution, the cylindrical rods distributed along the length of the inclined plane form a stable support surface that can support the cut products and guide them to slide towards the first discharge port. At the same time, the gaps between adjacent cylindrical rods provide a falling channel for the cutting waste. The waste can fall directly from the gaps between the cylindrical rods into the bottom of the inner side of the distribution frame 5 without the need for additional separation components. Meanwhile, the smooth surface of the cylindrical rods reduces the friction between the products and the inclined platform, preventing scratches and jamming during the product's slide, ensuring the integrity and smoothness of the product discharge. The rectangular metal frame provides a stable installation foundation for the cylindrical rods.
[0034] The transmission frame 4 includes a hollow metal frame and a transmission belt 6 installed inside the hollow metal frame. The transmission belt 6 is arranged in a closed loop along the path of the hollow metal frame and is driven by a servo motor.
[0035] The hollow metal frame is integrally formed and consists of a lower parallel section, an inclined section, and an upper parallel section. The two ends of the inclined section are fixedly connected to one end of the lower parallel section and one end of the upper parallel section, respectively.
[0036] The lower parallel section is horizontally set at the bottom of the inner side of the frame 1, and the bottom of the conical hopper 3 is connected to the inner cavity of the lower parallel section.
[0037] The upper parallel section is horizontally set at a preset height outside the frame 1. The material distribution frame 5 is fixed to the bottom end of the upper parallel section. The bottom end of the upper parallel section is provided with a material guide port, and the material guide port is connected to the top feed port 51 of the material distribution frame 5.
[0038] The above technical solutions and the structure of the transmission frame 4 ensure stable product delivery: the lower parallel section receives the products falling from the conical hopper 3 to prevent them from scattering; the inclined section enables the products to be smoothly lifted from the low position inside the frame 1 to the high position outside; the guide port of the upper parallel section is precisely connected to the feed port 51 of the distribution frame 5 to ensure that no products are missed when entering the distribution frame.
[0039] The inclined section of the transmission frame 4 is welded and fixed with a vertically arranged support frame 7 and a parallelly arranged reinforcing frame 8, and the support frame 7, the reinforcing frame 8 and the inclined section together form a triangular structure.
[0040] Using the above technical solutions, the support frame 7 and the reinforcing frame 8 of the inclined section of the transmission frame 4 form a triangular structure with the inclined section: the support frame 7 provides vertical support force to offset the downward pressure of product conveying on the inclined section; the triangular structure has non-deformable characteristics, can distribute the load, prevent the inclined section from bending and deforming, ensure that the transmission frame 4 remains stable when conveying heavier products, and avoid the transmission belt 6 from jamming and product deviation.
[0041] The side of the frame 1 has a fixing hole 9 for the transmission frame 4 to pass through.
[0042] Using the above technical solution, the core function of the fixing hole 9 on the side of the frame 1 is to provide a through-installation channel for the transmission frame 4: allowing the transmission frame 4 to pass smoothly through the frame 1, meeting the installation requirements of the transmission frame 4 having one end connected to the conical hopper 3 and the other end extending to the outside of the frame to connect to the material distribution frame 5, thus simplifying the assembly process of the transmission frame 4 and the frame 1.
[0043] Working principle:
[0044] After the multi-axis linkage robot 2 drives the laser cutting head to complete the product cutting in the processing area inside the frame 1, the cut product is placed into the lower conical hopper 3 and guided into the transfer frame 4. The conveyor belt 6 of the transfer frame 4 operates, transporting the product along the lower parallel section, inclined section and upper parallel section to the outside of the frame 1, and then through the upper parallel section guide port into the feed port 51 of the distribution frame 5. After entering the distribution frame 5, the product slides down along the gap guide ramp 52 to the first discharge port and is discharged. The cutting waste falls from the gap of the cylindrical rod of the gap guide ramp 52 into the bottom of the inner side of the distribution frame 5, slides along the bottom inclined surface to the second discharge port and is discharged, completing the product conveying and waste separation.
[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A material discharge mechanism for a laser cutting equipment, comprising a frame (1), characterized in that, The frame (1) is equipped with a multi-axis linkage robot (2) on the inner side, and a laser cutting head is installed at the output end of the multi-axis linkage robot (2). The cutting trajectory of the laser cutting head covers the processing area preset on the inner side of the frame (1). A conical hopper (3) is fixed inside the frame (1) directly below the processing area. A transfer frame (4) is connected to the bottom of the conical hopper (3). The end of the transfer frame (4) away from the conical hopper (3) extends to the outside of the frame (1). The output end of the transmission frame (4) extending to the outside of the frame (1) is connected to a material distribution frame (5), and the top of the material distribution frame (5) is provided with a feed inlet (51) that communicates with the output end of the transmission frame (4); The material distribution frame (5) has a first discharge port and a second discharge port at its two ends respectively. A guide ramp (52) with a gap is welded and fixed on the inner side of the material distribution frame (5) below the feed port (51). The lower end of the guide ramp (52) with a gap extends to the bottom end of the first discharge port. The bottom end of the inner side of the material distribution frame (5) is inclined, and the inclined surface smoothly transitions from the bottom end of the first discharge port to the bottom end of the second discharge port.
2. The discharge mechanism for a laser cutting equipment according to claim 1, characterized in that, The gap guide ramp (52) consists of an inclined rectangular metal frame and multiple cylindrical rods, with the multiple cylindrical rods being distributed parallel to each other at intervals along the length of the inclined surface of the rectangular metal frame.
3. The material discharge mechanism for a laser cutting equipment according to claim 1, characterized in that, The transmission frame (4) includes a hollow metal frame and a transmission belt (6) installed inside the hollow metal frame. The transmission belt (6) is arranged in a closed loop along the path of the hollow metal frame and is driven by a servo motor. The hollow metal frame is integrally formed with a lower parallel section, an inclined section and an upper parallel section, and the two ends of the inclined section are fixedly connected to one end of the lower parallel section and one end of the upper parallel section, respectively. The lower parallel section is horizontally positioned at the bottom of the inner side of the frame (1), and the bottom of the conical hopper (3) is connected to the inner cavity of the lower parallel section. The upper parallel section is horizontally set at a preset height outside the frame (1). The material distribution frame (5) is fixed to the bottom end of the upper parallel section. The bottom end of the upper parallel section is provided with a material guide port, and the material guide port is connected to the top feed port (51) of the material distribution frame (5).
4. The discharge mechanism for a laser cutting equipment according to claim 3, characterized in that, The inclined section of the transmission frame (4) is welded and fixed with a vertically arranged support frame (7) and a parallelly arranged reinforcing frame (8), and the support frame (7), the reinforcing frame (8) and the inclined section together form a triangular structure.
5. The material discharge mechanism for a laser cutting equipment according to claim 1, characterized in that, The side of the frame (1) is provided with a fixing hole (9) for the transmission frame (4) to pass through.