Quick clamping tool for spring box welding
Patent Information
- Application Number
- CN202522049808.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0002]在弹簧盒子焊接时,现有技术中使用虎钳夹住焊接工装,每次焊接一个面,并且只能在治具上安装产品,其在使用过程中存在以下不足:1、每次只能焊接一个面,该产品有3个面需要焊接,进而需要焊接3次,装夹3次,较为费力;2、每次焊接只能通过上一工序加工完成后才能拆下产品,再安装新的待焊接品,装夹时间浪费;综合上述情况,本申请提出了一种弹簧盒子焊接的快速装夹工装
本实用新型通过一系列结构的设置,能够在焊接时一次性焊接3个面,从而大大提升焊接效率和设备的利用率,减少了多次装夹的时间,且通过生产多套快速装夹工装主体,多套快速装夹工装主体可切换生产,产品在机外装夹,且不需要在上一工序加工完成后才能拆下产品,再安装新的待焊接品,从而可有效的节省装夹时间,提高工作效率。
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Figure CN224866634U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of clamping fixture technology, and in particular to a quick clamping fixture for welding spring boxes. Background Technology
[0002] In the welding of spring boxes, the existing technology uses a vise to clamp the welding fixture, welding one side at a time, and the product can only be installed on the fixture. The following shortcomings exist in its use: 1. Only one side can be welded at a time. The product has 3 sides that need to be welded, so it requires 3 welding and 3 clamping, which is quite laborious; 2. Each welding can only be done after the previous process is completed before the product can be removed and a new product to be welded can be installed, which wastes clamping time. In view of the above, this application proposes a quick clamping fixture for welding spring boxes. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a quick-clamping fixture for welding spring boxes.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: A quick-clamping fixture for welding spring boxes includes a main body of the quick-clamping fixture mounted on a servo-electric rotary chuck, wherein the servo-electric rotary chuck is mounted on a welding machine platform, and the main body of the quick-clamping fixture comprises: The welding machine fixture base has a welding fixture mold handle fixedly connected to its right side, and the welding fixture mold handle is clamped on a servo electric rotary chuck. The chuck base is magnetically fixed to the left side of the welding machine fixture base. The left side of the chuck base has a positioning groove with openings on both the front and rear sides. There are two positioning holes on the top and bottom inner walls of the positioning groove. The left side of the positioning hole is open, and the two positioning holes are aligned and connected. There are four guide pins, all of which are fixedly connected to the left side of the welding machine fixture base. The chuck base is slidably sleeved on the four guide pins. The left and right stops of the chuck are both threadedly fixed in the positioning groove; There are four positioning pins, all of which are fixedly connected to the left side of the welding machine fixture base. The chuck base is slidably sleeved on the four positioning pins, and the left and right stops of the chuck are slidably sleeved on the corresponding two positioning pins.
[0005] Preferably, the welding machine fixture base has two mounting slots on the left side, and two magnets are fixedly fitted in the mounting slots. The magnets are magnetically attracted and fixed to the right side of the chuck base.
[0006] Preferably, the right side of the chuck base has four guide holes, which are intersecting and communicating with the positioning grooves. The inner wall of the guide hole is in movable contact with the outer side of the corresponding guide pin.
[0007] Preferably, the right side of the chuck base has four first pin holes, and the right side of both the left and right stops of the chuck has two second pin holes. The first and second pin holes are in movable contact with the outer side of the corresponding positioning pin.
[0008] Preferably, the right side of both the left and right stops of the chuck is provided with a first screw hole, and the right side of the chuck base is provided with two T-shaped screw holes. The T-shaped screw holes and the corresponding first screw holes are threaded with the same cup head screw.
[0009] Preferably, the front side of the right-side stop of the clamp has a notch with openings on both the right side and the bottom.
[0010] Preferably, the left and right stops of the chuck are in movable contact with the same first part to be welded, which is fitted into the positioning groove. The first part to be welded has two welding points, and the welding points are in movable contact with a second part to be welded. The second part to be welded is movably fitted into two corresponding positioning holes.
[0011] Compared with existing technologies, the beneficial effects of this utility model are: This utility model, through a series of structural designs, enables welding of three sides at once, thereby greatly improving welding efficiency and equipment utilization, reducing the time spent on multiple clamping operations, and by producing multiple sets of quick-clamping fixtures, these sets can be switched between production. The product is clamped outside the machine, and it is not necessary to remove the product after the previous process is completed before installing a new product to be welded, thus effectively saving clamping time and improving work efficiency. Attached Figure Description
[0012] Figure 1 This is a structural schematic diagram of a quick-clamping fixture for welding spring boxes proposed in this utility model; Figure 2 This is a schematic diagram of the main body of a quick-clamping fixture for welding spring boxes, as proposed in this utility model. Figure 3 This is a structural diagram of the welding machine fixture base in the uninstalled state of the quick clamping fixture body in the quick clamping fixture body of the spring box welding proposed in this utility model. Figure 4 This is a schematic diagram of the structure of the welding machine fixture base, the right side stop block of the chuck, and the left side stop block of the chuck in the uninstalled state of the quick clamping fixture body for welding spring boxes proposed in this utility model. Figure 5 for Figure 3 A schematic diagram of the left-hand structure of the first and second parts to be welded in their uninstalled state.
[0013] In the diagram: 100, servo-electric rotary chuck; 200, welding machine platform; 1, first part to be welded; 2, second part to be welded; 3, left stop block of the chuck; 4, right stop block of the chuck; 401, notch; 5, chuck base; 501, positioning hole; 502, positioning groove; 503, guide hole; 6, positioning pin; 7, cup head screw; 8, magnet; 9, guide pin; 10, welding machine fixture base; 11, welding fixture mold handle; 12, second pin hole. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] Reference Figure 1-5 A quick clamping fixture for welding spring boxes includes a quick clamping fixture body clamped on a servo-electric rotary chuck 100. The servo-electric rotary chuck 100 is mounted on a welding machine platform 200, which can move in the X and Y axes. A laser welding head is fitted on the welding machine platform 200, which can move up and down in the Z axis. The servo-electric rotary chuck 100 can rotate 360°, thus achieving 4-axis welding without dead angles. The specific driving principle is existing technology and will not be described in detail here. The main body of the quick-clamping fixture includes: The welding machine fixture base 10 has a welding fixture mold handle 11 fixedly connected to its right side. The welding fixture mold handle 11 is clamped on the servo electric rotary chuck 100. The specific clamping principle and structure between the welding fixture mold handle 11 and the servo electric rotary chuck 100 are existing technologies and will not be described in detail here. The chuck base 5 is magnetically fixed to the left side of the welding machine fixture base 10. The left side of the welding machine fixture base 10 has two mounting slots, and two magnets 8 are fixedly fitted in the mounting slots. The magnets 8 are magnetically fixed to the right side of the chuck base 5. The left side of the chuck base 5 has a positioning groove 502 with openings on both the front and rear sides. The top inner wall and bottom inner wall of the positioning groove 502 have two positioning holes 501. The left side of the positioning hole 501 is open, and the two positioning holes 501 that are opposite each other are aligned and connected. There are four guide pins 9, all of which are fixedly connected to the left side of the welding machine fixture base 10. The chuck base 5 is slidably sleeved on the four guide pins 9. The right side of the chuck base 5 is provided with four guide holes 503. The guide holes 503 are intersecting and communicating with the positioning grooves 502. The inner wall of the guide hole 503 is in active contact with the outer side of the corresponding guide pin 9. The left stop block 3 and the right stop block 4 of the chuck are both threadedly fixed in the positioning groove 502. The front side of the right stop block 4 of the chuck has a notch 401 with openings on the right side and bottom. The right side of both the left stop block 3 and the right stop block 4 of the chuck has a first screw hole. The right side of the chuck base 5 has two T-shaped screw holes. The same cup head screw 7 is threaded into the T-shaped screw holes and the corresponding first screw holes. The two cup head screws 7 are used to fix the left stop block 3 and the right stop block 4 of the chuck to the chuck base 5. The left stop block 3 and the right stop block 4 of the chuck are in movable contact with the same first part 1 that is locked in the positioning groove 502. The first part 1 has two welding points, and the welding points are in movable contact with the second part 2 that is locked in the corresponding two positioning holes 501. The rear side of the first part 1 is a dovetail protrusion that is aligned with the notch 401. There are four positioning pins 6, all of which are fixedly connected to the left side of the welding machine fixture base 10. The chuck base 5 is slidably sleeved on the four positioning pins 6. The left side stop 3 and the right side stop 4 of the chuck are slidably sleeved on the corresponding two positioning pins 6. The right side of the chuck base 5 has four first pin holes, and the right side of the left side stop 3 and the right side stop 4 of the chuck each has two second pin holes 12. The first pin holes and the second pin holes 12 are in active contact with the outer side of the corresponding positioning pins 6. This utility model, through a series of structural designs, enables welding of three sides at once, thereby greatly improving welding efficiency and equipment utilization, reducing the time spent on multiple clamping operations, and by producing multiple sets of quick-clamping fixtures, these sets can be switched between production. The product is clamped outside the machine, and it is not necessary to remove the product after the previous process is completed before installing a new product to be welded, thus effectively saving clamping time and improving work efficiency.
[0016] Working principle: The welding machine platform 200 can be installed on an external X and Y axis CNC module for X and Y axis movement. The welding machine platform 200 is equipped with a laser welding head, which can move up and down along the Z axis. The servo-electric rotary chuck 100 can rotate 360°, enabling 4-axis welding without dead angles. The specific driving principles are existing technologies and will not be elaborated here. During welding, the first part to be welded 1 is installed inside the positioning groove 502. The dovetail protrusion on the rear side of the first part to be welded 1 is aligned with the right side stop block 4 of the chuck with the notch 401. Then, two second parts to be welded 2 are installed in the positioning holes 501 on the upper and lower sides. The left side stop block 3 and the right side stop block 4 of the chuck are respectively fitted onto the positioning pins through the corresponding second pin holes 12. The first part to be welded, 1, and the second part to be welded, 2 are positioned inside the chuck base 5. Then, the chuck base 5 is fitted onto the four guide pins 9, and the chuck base 5 is fixed to the welding machine fixture base 10 by two magnets 8. The positions are then fixed by the four guide pins on the welding base, and the two fixture parts are fixed together by magnets. After installation, the entire quick clamping fixture body is installed on the servo electric rotary chuck 100 by the welding fixture mold handle 11. The welding of three sides can be completed by the four-axis movement of the equipment. The welding efficiency is greatly improved by completing the welding of three sides in one go, thereby improving the utilization rate of the equipment and reducing the time of multiple clamping. Furthermore, multiple quick-clamping fixtures can be manufactured. The welding parts are clamped outside the machine. After welding one product, the quick-clamping fixture body along with the welded parts is removed, and the next quick-clamping fixture body with the welding parts is installed on the servo electric rotary chuck 100, so welding can continue. Multiple quick-clamping fixture bodies can be switched between production, improving work efficiency. Moreover, it is not necessary to remove the product after the previous process is completed and install the new product to be welded, thus effectively saving clamping time and improving work efficiency.
[0017] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A quick-clamping fixture for welding spring boxes, comprising a quick-clamping fixture body clamped on a servo-electric rotary chuck (100), wherein the servo-electric rotary chuck (100) is mounted on a welding machine platform (200), characterized in that, The main body of the quick-clamping fixture includes: The welding machine fixture base (10) has a welding fixture mold handle (11) fixedly connected to its right side, and the welding fixture mold handle (11) is clamped on the servo electric rotary chuck (100); The chuck base (5) is magnetically fixed to the left side of the welding machine fixture base (10). The left side of the chuck base (5) has a positioning groove (502) with openings on both the front and rear sides. The top inner wall and bottom inner wall of the positioning groove (502) each have two positioning holes (501). The left side of the positioning hole (501) is open, and the two positioning holes (501) that are opposite each other are aligned and connected. There are four guide pins (9), all of which are fixedly connected to the left side of the welding machine fixture base (10). The chuck base (5) is slidably sleeved on the four guide pins (9). The left stop block (3) and the right stop block (4) of the chuck are both threadedly fixed in the positioning groove (502); There are four positioning pins (6), all of which are fixedly connected to the left side of the welding machine fixture base (10). The chuck base (5) is slidably sleeved on the four positioning pins (6). The left side stop (3) and the right side stop (4) of the chuck are slidably sleeved on the corresponding two positioning pins (6).
2. The quick-clamping fixture for welding spring boxes according to claim 1, characterized in that, The welding machine fixture base (10) has two mounting slots on its left side, and two magnets (8) are fixedly mounted in the mounting slots. The magnets (8) are magnetically attracted to the right side of the chuck base (5).
3. The quick-clamping fixture for welding spring boxes according to claim 1, characterized in that, The chuck base (5) has four guide holes (503) on its right side. The guide holes (503) are intersecting and communicating with the positioning groove (502). The inner wall of the guide hole (503) is in contact with the outer side of the corresponding guide pin (9).
4. The quick-clamping fixture for welding spring boxes according to claim 1, characterized in that, The right side of the chuck base (5) is provided with four first pin holes, and the right side of the left stop block (3) and the right stop block (4) of the chuck are provided with two second pin holes (12). The first pin holes and the second pin holes (12) are in active contact with the outer side of the corresponding positioning pin (6).
5. The quick-clamping fixture for welding spring boxes according to claim 1, characterized in that, The right side of the left stop block (3) and the right stop block (4) of the chuck are provided with first screw holes, and the right side of the chuck base (5) is provided with two T-shaped screw holes. The T-shaped screw holes and the corresponding first screw holes are threaded with the same cup head screw (7).
6. The quick-clamping fixture for welding spring boxes according to claim 1, characterized in that, The right side stop (4) of the clamp has a notch (401) on the front side, which is open on both the right side and the bottom.
7. The quick-clamping fixture for welding spring boxes according to claim 1, characterized in that, The left stop block (3) and the right stop block (4) of the chuck are in movable contact with the same first part to be welded (1) which is clamped in the positioning groove (502). The first part to be welded (1) has two welding points, and the welding points are in movable contact with the second part to be welded (2). The second part to be welded (2) is movably clamped in the corresponding two positioning holes (501).