A non-standard automatic welding special machine positioning mechanism
Patent Information
- Application Number
- CN202522287781.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0006]本实用新型要解决的技术问题是提供一种非标自动化焊接专机定位机构以解决现有的取料不便的问题
[0016]上述方案中,通过夹板一、夹板二和挡板的配合,对工件进行四个方位上的限位,从而完成对工件的定位操作,确保后续焊接作业能够稳定进行,在焊接作业完成后,可将挡板移动至一侧,并利用电推杆和夹板一将工件从通槽中推出,完成工件的取料作业,能够规避工作人员手动取料所产生的负面影响,提高安全性能。
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Figure CN224866647U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of non-standard automated welding machine technology, and in particular to a positioning mechanism for a non-standard automated welding machine. Background Technology
[0002] Non-standard welding robots, also known as non-standard welding equipment, are automated equipment designed specifically for special welding needs. They are mainly used in fields such as large hardware processing parts, shipbuilding, truck body welding, and steel structure production where standard robots cannot adapt.
[0003] When welding workpieces on non-standard automated welding machines, a positioning mechanism is required to ensure the stability of the workpiece during welding. A positioning device for a welding machine, patent number CN202322110435.9, includes: a base mounted on the welding machine; and a positioning assembly comprising a rotatable drive shaft and a driven shaft, the drive shaft being slidably disposed within the base, the driven shaft being located below the drive shaft, and a drive bevel gear being mounted on the drive shaft. This device has a simple structure, is easy to use, and is suitable for irregularly shaped workpieces to be welded, ensuring good clamping and positioning effects. Furthermore, this device has low operating costs and a low failure rate, making it easy to promote.
[0004] However, the above-mentioned patent still has the following defects in actual use: after the workpiece is positioned and the welding operation is completed, the staff needs to manually remove the welded workpiece, which is extremely inconvenient and poses a safety hazard. Utility Model Content
[0005] The purpose of this utility model is to solve the problems existing in the above-mentioned background technology and to propose a non-standard automated welding machine positioning mechanism.
[0006] The technical problem to be solved by this utility model is to provide a non-standard automated welding machine positioning mechanism to solve the problem of inconvenient material handling in the existing system.
[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0008] A non-standard automated welding machine positioning mechanism includes: a hollow shell; a long groove 1 is formed on the top of the hollow shell near the rear side; a connecting block 1 is slidably connected to the inner cavity of the long groove 1; a clamping plate 1 is fixedly connected to the top of the connecting block 1; a movable block is fixedly connected to the bottom of the connecting block 1; an electric push rod is fixedly connected between the outer wall of the movable block and the inner wall of the hollow shell; two long grooves 2 are formed on the top of the hollow shell near the front side; two connecting blocks 2 are slidably connected to the inner cavity of each of the two long grooves 2; a clamping plate 2 is fixedly connected to the top of each of the two connecting blocks 2; and a threaded sleeve is fixedly connected to the bottom of each of the two connecting blocks 2; a servo motor is fixedly connected to the outer wall of the hollow shell; a screw is fixedly connected to the output end of the servo motor; one end of the screw passes through the outer wall of the hollow shell and the two threaded sleeves, and is threadedly connected to the inner wall of the two threaded sleeves; the screw is rotatably connected to the outer wall of the hollow shell; a top frame is also fixedly connected to the top of the hollow shell near the edge; a through groove is formed at the bottom of the top frame; and a baffle is slidably connected to the inner cavity of the through groove.
[0009] Preferably, a positioning block is fixedly connected to the outer wall of the baffle, a positioning shaft is movably connected through the positioning block, a plurality of positioning holes are opened on the outer wall of the hollow shell, one end of the positioning shaft is inserted into the inner cavity of the corresponding positioning hole, and an anti-slip sleeve is fixedly installed on the other end of the positioning shaft.
[0010] Preferably, a handle is also fixedly connected to the outer wall of the positioning block, and the handle is cylindrical.
[0011] Preferably, a limiting groove is formed at the top of the baffle, and a limiting strip is slidably connected to the inner cavity of the limiting groove. The limiting strip is fixedly connected to the top of the inner wall of the through groove.
[0012] Preferably, anti-slip pads are fixedly connected to the outer wall of the first clamping plate and the outer walls of the two second clamping plates.
[0013] Preferably, two fixing rings are fixedly installed on the electric actuator, and the two fixing rings are respectively fixedly connected to the inner wall of the hollow shell and the outer wall of the movable block.
[0014] Preferably, a fixing frame is fixedly connected to the outer wall of the servo motor, and the fixing frame is fixedly connected to the outer wall of the hollow shell.
[0015] Compared with the prior art, this utility model has at least the following beneficial effects:
[0016] In the above scheme, the workpiece is limited in four directions by the cooperation of clamping plate one, clamping plate two and baffle, thereby completing the positioning operation of the workpiece and ensuring that the subsequent welding operation can be carried out stably. After the welding operation is completed, the baffle can be moved to one side and the workpiece can be pushed out of the through groove by electric push rod and clamping plate one to complete the workpiece unloading operation. This can avoid the negative impact of manual unloading by workers and improve safety performance. Attached Figure Description
[0017] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present disclosure and, together with the specification, further serve to explain the principles of the present disclosure and enable those skilled in the art to implement and use the present disclosure.
[0018] Figure 1 This is a structural diagram of the present invention from one angle at the top;
[0019] Figure 2 This is a structural schematic diagram of the present invention from another angle at the top;
[0020] Figure 3 This is a structural schematic diagram of the present invention from a bottom view.
[0021] Figure 4 This is a schematic diagram of the connection structure on the screw of this utility model;
[0022] Figure 5 This is a schematic diagram of the connection structure on the electric actuator of this utility model;
[0023] Figure 6 This is a schematic diagram of the structure on the top frame of this utility model.
[0024] [Figure Labels]
[0025] 1. Empty shell; 2. Long slot one; 3. Electric actuator; 4. Fixing ring; 5. Movable block; 6. Connecting block one; 7. Clamping plate one; 8. Long slot two; 9. Clamping plate two; 10. Anti-slip pad; 11. Connecting block two; 12. Threaded sleeve; 13. Screw; 14. Servo motor; 15. Fixing frame; 16. Top frame; 17. Through slot; 18. Limiting strip; 19. Baffle; 20. Limiting slot; 21. Positioning block; 22. Handle; 23. Positioning shaft; 24. Anti-slip sleeve; 25. Positioning hole.
[0026] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiment of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The non-standard automated welding machine positioning mechanism shown in this embodiment includes: a hollow shell 1; a long groove 2 is formed on the top of the hollow shell 1 near the rear side; a connecting block 6 is slidably connected to the inner cavity of the long groove 2; a clamping plate 7 is fixedly connected to the top of the connecting block 6; and a movable block 5 is fixedly connected to the bottom of the connecting block 6. An electric push rod 3 is fixedly connected between the outer wall of the movable block 5 and the inner wall of the hollow shell 1. Two long grooves 8 are formed on the top of the hollow shell 1 near the front side; connecting blocks 11 are slidably connected to the inner cavities of both long grooves 8. 1. A clamping plate 2 9 is fixedly connected to the top of each of the two connecting blocks 2 11, and a threaded sleeve 12 is fixedly connected to the bottom of each of the two connecting blocks 2 11. A servo motor 14 is fixedly connected to the outer wall of the shell 1. A screw 13 is fixedly connected to the output end of the servo motor 14. One end of the screw 13 passes through the outer wall of the shell 1 and the two threaded sleeves 12, and is threadedly connected to the inner wall of the two threaded sleeves 12. The screw 13 is rotatably connected to the outer wall of the shell 1. A top frame 16 is also fixedly connected to the top of the shell 1 near the edge. A through groove 17 is opened at the bottom of the top frame 16. A baffle 19 is slidably connected to the inner cavity of the through groove 17.
[0030] Specifically, the workpiece to be processed is first placed on top of the empty shell 1, and the electric push rod 3 and servo motor 14 are driven simultaneously. The electric push rod 3 pushes the movable block 5 to move, the movable block 5 drives the connecting block 6 to move, the connecting block 6 drives the clamping plate 7 to move, and at the same time the servo motor 14 drives the screw 13 to rotate. The screw 13 drives the two threaded sleeves 12 to move relative to each other, the two threaded sleeves 12 drive the two connecting blocks 11 to move, and the two connecting blocks 11 drive the corresponding clamping plates 9 to move respectively. The clamping plates 7 and 9 are used to position the workpiece against each other and cooperate with the baffle 19 so that the workpiece can be more stably installed on the empty shell 1. After the subsequent welding operation is completed, the baffle 19 is moved and the servo motor 14 drives the two clamping plates 9 to move in the opposite direction. Then the electric push rod 3 is driven to push the workpiece through the through groove 17 to realize the unloading operation.
[0031] In this embodiment, as Figures 1-6 As shown; a positioning block 21 is fixedly connected to the outer wall of the baffle 19, and a positioning shaft 23 is movably connected through the positioning block 21. Multiple positioning holes 25 are opened on the outer wall of the shell 1. One end of the positioning shaft 23 is inserted into the inner cavity of the corresponding positioning hole 25, and the other end of the positioning shaft 23 is fitted with an anti-slip sleeve 24.
[0032] Specifically, by inserting the positioning shaft 23 on the baffle 19 into the positioning hole 25 on the empty shell 1, the positioning between the baffle 19 and the empty shell 1 is achieved, and the positioning operation of the baffle 19 is further realized, so that the baffle 19 can provide a stable limiting effect on the workpiece. Subsequently, the positioning shaft 23 can be pulled out to release the fixation of the baffle 19, so that the position of the baffle 19 can be changed, making it convenient to remove the workpiece.
[0033] In this embodiment, as Figure 6 As shown; a handle 22 is also fixedly connected to the outer wall of the positioning block 21, and the handle 22 is cylindrical.
[0034] Specifically, the handle 22 allows for easy application of force to the baffle 19, thus controlling the baffle 19 to change position.
[0035] In this embodiment, as Figure 6 As shown; a limiting groove 20 is provided at the top of the baffle 19, and a limiting strip 18 is slidably connected to the inner cavity of the limiting groove 20. The limiting strip 18 is fixedly connected to the top of the inner wall of the through groove 17.
[0036] Specifically, the combination of the limiting groove 20 and the limiting strip 18 can limit the horizontal movement trajectory of the baffle 19 and improve the stability of the baffle 19 during movement.
[0037] In this embodiment, as Figures 1-4 As shown, anti-slip pads 10 are fixedly connected to the outer walls of the first clamp 7 and the two second clamps 9.
[0038] Specifically, by using the anti-slip pad 10, the friction between clamping plate 7 and clamping plate 9 and the outer wall of the workpiece can be increased, thereby improving the positioning effect.
[0039] In this embodiment, as Figures 2-5 As shown; two fixing rings 4 are fixedly installed on the electric actuator 3, and the two fixing rings 4 are fixedly connected to the inner wall of the empty shell 1 and the outer wall of the movable block 5 respectively.
[0040] Specifically, the installation strength between the electric actuator 3 and the movable block 5 and the inner wall of the hollow shell 1 is improved by the cooperation of the two fixed rings 4, thereby improving the stability of the electric actuator 3.
[0041] In this embodiment, as Figures 1-3 As shown; a fixing bracket 15 is fixedly connected to the outer wall of the servo motor 14, and the fixing bracket 15 is fixedly connected to the outer wall of the shell 1.
[0042] Specifically, by setting the fixing bracket 15, the installation strength between the servo motor 14 and the outer wall of the shell 1 can be improved, ensuring the stable performance of the servo motor 14 during subsequent operation.
[0043] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits are not described in detail.
[0044] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A positioning mechanism for a non-standard automated welding machine, characterized in that, The shell includes an empty shell (1). A long groove (2) is formed on the top of the empty shell (1) near the rear side. A connecting block (6) is slidably connected to the inner cavity of the long groove (2). A clamping plate (7) is fixedly connected to the top of the connecting block (6), and a movable block (5) is fixedly connected to the bottom of the connecting block (6). An electric push rod (3) is fixedly connected between the outer wall of the movable block (5) and the inner wall of the empty shell (1). Two long grooves (8) are formed on the top of the empty shell (1) near the front side. A connecting block (11) is slidably connected to the inner cavity of each of the two long grooves (8). A clamping plate (9) is fixedly connected to the top of each of the two connecting blocks (11), and the two... Each of the two connecting blocks (11) is fixedly connected to a threaded sleeve (12) at its bottom. A servo motor (14) is fixedly connected to the outer wall of the empty shell (1). A screw (13) is fixedly connected to the output end of the servo motor (14). One end of the screw (13) passes through the outer wall of the empty shell (1) and the two threaded sleeves (12), and is threadedly connected to the inner wall of the two threaded sleeves (12). The screw (13) is rotatably connected to the outer wall of the empty shell (1). A top frame (16) is also fixedly connected to the top of the empty shell (1) near the edge. A through groove (17) is opened at the bottom of the top frame (16). A baffle (19) is slidably connected to the inner cavity of the through groove (17).
2. The positioning mechanism for a non-standard automated welding machine according to claim 1, characterized in that: A positioning block (21) is fixedly connected to the outer wall of the baffle (19). A positioning shaft (23) is movably connected through the positioning block (21). Multiple positioning holes (25) are opened on the outer wall of the hollow shell (1). One end of the positioning shaft (23) is inserted into the cavity of the corresponding positioning hole (25), and the other end of the positioning shaft (23) is fitted with an anti-slip sleeve (24).
3. The positioning mechanism for a non-standard automated welding machine according to claim 2, characterized in that: A handle (22) is also fixedly connected to the outer wall of the positioning block (21), and the handle (22) is cylindrical.
4. The positioning mechanism for a non-standard automated welding machine according to claim 1, characterized in that: The baffle (19) has a limiting groove (20) at the top, and a limiting strip (18) is slidably connected to the inner cavity of the limiting groove (20). The limiting strip (18) is fixedly connected to the top of the inner wall of the through groove (17).
5. The positioning mechanism for a non-standard automated welding machine according to claim 1, characterized in that: Anti-slip pads (10) are fixedly connected to the outer walls of the first clamp (7) and the two second clamps (9).
6. The positioning mechanism for a non-standard automated welding machine according to claim 1, characterized in that: Two fixing rings (4) are fixedly installed on the electric push rod (3), and the two fixing rings (4) are fixedly connected to the inner wall of the empty shell (1) and the outer wall of the movable block (5) respectively.
7. The positioning mechanism for a non-standard automated welding machine according to claim 1, characterized in that: A fixing frame (15) is fixedly connected to the outer wall of the servo motor (14), and the fixing frame (15) is fixedly connected to the outer wall of the shell (1).
Citation Information
Patent Citations
Positioning device for special welding machine
CN221716028U