Electromagnet assembly apparatus

CN224866653UActive Publication Date: 2026-10-20SHANGHAI MORIOKA MACHINERY MANUFACTURING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522367361.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-10-20
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

[0003]电磁铁装配主要为操作人员借助半自动化设备或工装完成,但由于各工序之间无法进行有效的衔接、以及相应结构部件的组装不够精细,导致整个电磁铁组装的效率和品质低下

Benefits of technology

[0023]1.通过压装装置、绕线装置、动铁芯预装装置、动铁芯焊接装置、主体装配装置、成品预装装置和挡圈装配装置可以实现电磁铁的组装,提高电磁铁的组装效率和组装精度;

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224866653U_ABST
    Figure CN224866653U_ABST
Patent Text Reader

Abstract

The utility model discloses an electromagnet equipment, first lower pressure mechanism is pressed into the sleeve into the framework, the winding machine is used to the base frame copper wire winding positioned in the second tool, and the plate type yoke iron is pushed to the installation groove of framework in push mechanism, and the U type yoke iron is fed to the shape connected with the framework in the flat push mechanism, and the tightening gun is set up on the auxiliary manipulator and is used to tighten the axle in the moving iron core, and the fifth tool is used to position and drive the axle and the moving iron core rotation connected, and the welding mechanism is used to weld the axle and the moving iron core connected and forms the movement part, and the sixth tool is used to bear the main frame after embedding the movement part, and the second lower pressure mechanism is riveted on the main frame with the magnetic sheet, and the push rod is used to locate the baffle ring on the movement part. The utility model discloses through the pressure equipment, winding device, moving iron core preloading device, moving iron core welding device, main body assembly device, finished product preloading device and baffle ring assembly device can realize the assembly of electromagnet, and improve the assembly efficiency and assembly accuracy of electromagnet.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of electromagnet processing devices, and in particular to an electromagnet assembly device. Background Technology

[0002] Electromagnets are widely used in various control devices. They rely on electromagnetic coils to generate a magnetic field, attracting or releasing an iron core to precisely control the opening and closing of valves, playing a crucial role in control systems. The assembly of an electromagnet involves numerous delicate processes, including the installation of the guide tube, the assembly of the shaft, and the installation of the magnetic shielding sheet, each step being vital.

[0003] Electromagnet assembly is mainly completed by operators using semi-automated equipment or tooling. However, due to the inability to effectively connect the various processes and the lack of precision in the assembly of the corresponding structural components, the efficiency and quality of the entire electromagnet assembly are low. Utility Model Content

[0004] The purpose of this utility model is to provide an electromagnet assembly device, which can realize the assembly of electromagnets through a pressing device, a winding device, a moving iron core pre-assembly device, a moving iron core welding device, a main body assembly device, a finished product pre-assembly device, and a retaining ring assembly device, thereby improving the assembly efficiency and accuracy of electromagnets.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is: an electromagnet assembly device, comprising at least:

[0006] The pressing device includes a first tooling and a first pressing mechanism. The first tooling is used to support the skeleton, and the first pressing mechanism presses a sleeve located on it into the skeleton to form a base frame.

[0007] A winding device, comprising a second fixture and a winding machine, the winding machine being used to wind copper wire onto a base frame positioned within the second fixture.

[0008] The main assembly device includes a third tooling, a pushing mechanism, and a flat pushing mechanism. The third tooling is used to position the base frame wound with copper wire. The pushing mechanism pushes the plate-shaped yoke into the mounting groove of the frame, and the flat pushing mechanism feeds the U-shaped yoke to the main frame connected to the frame.

[0009] The moving iron core pre-assembly device includes a fourth tooling, an auxiliary robot arm, and a tightening gun. The fourth tooling is used to position the moving iron core with the embedded shaft, and the tightening gun, mounted on the auxiliary robot arm, is used to tighten the shaft into the moving iron core.

[0010] A moving iron core welding device includes a fifth tooling and a welding mechanism. The fifth tooling is used to position and drive the connected shaft and the moving iron core to rotate. The welding mechanism is used to weld the connected shaft and the moving iron core to form a moving part.

[0011] The pre-assembly device includes a sixth tooling and a second pressing mechanism. The sixth tooling supports the main frame after the movable part is embedded, and the second pressing mechanism rivets the magnetic shielding sheet onto the main frame.

[0012] A retaining ring assembly device includes at least a push rod for positioning the retaining ring on a movable part and abutting against the end of the main frame away from the magnetic shielding sheet.

[0013] As a further optimization, the first pressing mechanism includes a first pressing cylinder and a first pressing head. The first pressing head is disposed at the output end of the first pressing cylinder via a first mounting plate, and its lower end is provided with a slot for positioning the sleeve.

[0014] As a further optimization, the jacking mechanism includes a guide plate and a jacking assembly. The guide plate is provided with a guide groove for supporting the plate-shaped yoke. The jacking assembly includes a jacking cylinder and a jacking plate disposed at the output end of the jacking cylinder. The jacking plate is driven to abut against the plate-shaped yoke located in the guide groove and pushes the plate-shaped yoke into the mounting groove of the frame. The horizontal jacking mechanism includes a horizontal cylinder and a supporting plate disposed at the output end of the horizontal cylinder. The supporting plate is driven to position the U-shaped yoke located thereon on the base frame.

[0015] As a further optimization, the fourth tooling includes a positioning block and a pair of clamping assemblies respectively disposed on opposite sides of the positioning block. The positioning block is provided with a positioning groove for positioning the moving iron core. The clamping assembly includes a clamping cylinder and a clamping plate disposed at the output end of the clamping cylinder. The pair of clamping plates are driven to abut against the side wall of the moving iron core located on the positioning block for clamping the moving iron core. The clamping plate is provided with a contour groove that matches the side wall of the moving iron core.

[0016] As a further optimization, the fifth tooling includes a support assembly and a rotary drive assembly. The support assembly includes a lifting cylinder, a lifting block, and a rotating block. The lifting block is disposed at the output end of the lifting cylinder. The rotating block is rotatably disposed on the lifting block and is provided with a positioning groove for positioning the end of the shaft away from the moving iron core. The rotary drive assembly includes a rotary motor and a gripper. The gripper is disposed at the output end of the rotary motor for gripping the end of the moving iron core away from the shaft. The welding mechanism includes a first translational electric cylinder and a welding torch disposed at the output end of the first translational electric cylinder. The welding torch is driven to weld the connection between the shaft and the moving iron core.

[0017] As a further optimization, the second pressing mechanism includes a second pressing cylinder, a second pressing head, and a pre-pressing component. Multiple second pressing heads are mounted on the output end of the second pressing cylinder via a second mounting plate for pressing down the U-shaped yoke. The protrusions cover the magnetic shielding sheet. The pre-pressing component is mounted on the second mounting plate for pressing down the magnetic shielding sheet.

[0018] As a further optimization, the push rod is provided with a contoured groove for at least partial embedding of the retaining ring.

[0019] As a further optimization, the electromagnet assembly equipment also includes a marking device, which includes a seventh positioning fixture and a laser marking machine. The seventh positioning fixture is provided with a positioning groove for positioning the U-shaped yoke, and the laser marking machine is used to mark the U-shaped yoke.

[0020] As a further optimization, the electromagnet assembly equipment also includes a coil testing device, which is located next to the winding device. The coil testing device includes an eighth positioning fixture and an armature tester. The eighth positioning fixture is provided with a positioning groove for positioning the base frame after the copper wire is wound. The armature tester is used to test the winding state of the copper wire.

[0021] As a further optimization, the electromagnet assembly equipment also includes a finished product testing device, which includes a ninth positioning fixture and a testing mechanism. The ninth positioning fixture is used to position the finished product, and the testing mechanism includes a second translation electric cylinder and three cylinders mounted on the second translation electric cylinder. The output ends of the three cylinders are respectively equipped with a displacement sensor, a first force sensor, and a second force sensor.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. Electromagnets can be assembled by using a pressing device, a winding device, a moving iron core pre-assembly device, a moving iron core welding device, a main body assembly device, a finished product pre-assembly device, and a retaining ring assembly device, thereby improving the assembly efficiency and accuracy of electromagnets.

[0024] 2. In one specific embodiment, the winding state of the copper wire and the performance of the finished product can be tested to ensure the assembly quality of the electromagnet. Attached Figure Description

[0025] Figure 1 This is a structural diagram of the present invention.

[0026] Figure 2 This is a structural diagram of the various devices of this utility model without the machine cover.

[0027] Figure 3 This is a structural diagram of the pressing device of this utility model.

[0028] Figure 4 This is a structural diagram of the first pressure head of this utility model.

[0029] Figure 5 This is a structural diagram of the main assembly device of this utility model.

[0030] Figure 6 This is a structural diagram of the fourth tooling of this utility model.

[0031] Figure 7 This is a structural diagram of the moving iron core welding device of this utility model.

[0032] Figure 8 This is a structural diagram of the pre-assembled finished product device of this utility model.

[0033] Figure 9 This is a structural diagram of the retaining ring assembly device of this utility model.

[0034] Figure 10 This is a structural diagram of the marking device of this utility model.

[0035] Figure 11 This is a structural diagram of the finished product testing device of this utility model.

[0036] Figure 12 This is a schematic diagram of the structure of the electromagnet of this utility model.

[0037] Figure 13 This is a cross-sectional schematic diagram of the electromagnet of this utility model. Detailed Implementation

[0038] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0039] like Figure 1 and Figure 2 As shown, an electromagnet assembly device includes at least a pressing device 20, a winding device 30, a moving iron core pre-assembly device 40, a moving iron core welding device 50, a main body assembly device 60, a finished product pre-assembly device 70, and a retaining ring assembly device 80, combined with... Figures 3 to 11As shown, the pressing device 20 includes a first tooling 21 and a first pressing mechanism 22. The first tooling 21 is used to support the frame 102, and the first pressing mechanism 22 presses the sleeve 103 located thereon into the frame 102 to form a base frame. The winding device 30 includes a second tooling 31 and a winding machine 32. The winding machine 32 is used to wind copper wire around the base frame positioned in the second tooling 31. The main assembly device 60 includes a third tooling 61, a pushing mechanism 62, and a flat pushing mechanism 63. The third tooling 61 is used to position the base frame wound with copper wire. The pushing mechanism 62 pushes the plate-shaped yoke 104 into the mounting groove 1020 of the frame 102, and the flat pushing mechanism 63 feeds the U-shaped yoke 101 to the frame 102 to form the main frame. The moving iron core pre-assembly device 40 includes a fourth tooling 41, an auxiliary robot 42, and a tightening gun 43. The fourth tooling 41 is used to position the shaft 1 embedded in the core. The moving iron core 1061 of 062 is tightened by a tightening gun 43 mounted on an auxiliary manipulator 42 to tighten the shaft 1062 into the moving iron core 1061. The moving iron core welding device 50 includes a fifth tooling 51 and a welding mechanism 52. The fifth tooling 51 is used to position and drive the connected shaft 1062 and the moving iron core 1061 to rotate synchronously. The welding mechanism 52 is used to weld the connected shaft 1062 and the moving iron core 1061 to form the moving part 106. The finished product pre-assembly device 70 includes a sixth tooling 71 and a second pressing mechanism 72. The sixth tooling 71 is used to support the main frame after it is embedded in the moving part 106. The second pressing mechanism 72 rivets the magnetic shielding sheet 107 located on the main frame onto the main frame. The retaining ring assembly device 80 includes at least a push rod 81. The push rod 81 is used to position the retaining ring 108 on the moving part 106 and abut against the end of the main frame away from the magnetic shielding sheet 107.

[0040] Combination Figure 12 and Figure 13As shown, in this utility model, the electromagnet includes a U-shaped yoke 101, a frame 102, a sleeve 103, a plate-shaped yoke 104, a coil 105, a moving part 106, a magnetic shielding sheet 107, and a retaining ring 108. The specific positional relationship of the above components is as follows: the sleeve 103 is embedded in the frame 102; a pair of plate-shaped yokes 104 are respectively embedded in two mounting slots 1020 located on opposite sides of the frame 102; the coil 105 is wound around the frame 102; the U-shaped yoke 101 is located on the outside of the frame 102; part of the moving part 106 is located inside the sleeve 103 and can move along the axis of the sleeve 103; the other part of the moving part 106 extends out of the sleeve 103 and passes through a guide member (guide ring 1060 and guide ring 1060) positioned on the mounting hole of the U-shaped yoke 101. The U-shaped yoke 101 extends out after the retaining ring 108 assembly. The retaining ring 108 is sleeved on the guide ring 1060, extends out of the sleeve 103 and the mounting hole on the U-shaped yoke 101. The retaining ring 108 and the guide ring 1060 are positioned in cooperation at the mounting hole of the U-shaped yoke 101. The magnetic shielding sheet is installed at the other end of the frame 102. It should be noted that a pair of plate yokes 104 are located in two mounting slots 1020 respectively, and they have a repulsive force on each other. The U-shaped yoke 101 blocks the plate magnet 101, ensuring that the U-shaped plate yoke 101 will not fall out of the mounting slot due to the repulsive force. The plate yoke 104 is attracted to the U-shaped yoke 101 to ensure the installation stability between the U-shaped yoke 101, the frame 102, the sleeve 103 and the plate yoke 104. The specific assembly process of the electromagnet is as follows: First, the sleeve 103 is installed on the frame 102 to form a base frame, and copper wire is wound around the sleeve 103 to form a coil 105. Then, a plate-shaped yoke 104 is inserted into the mounting groove 1020 of the frame 102, and the above-mentioned combined structure is connected with the U-shaped yoke 101 to form a main frame. After the guide ring 1060 is fitted onto the shaft 1062, it is tightened into the moving iron core 1061. The shaft 1062 and the moving iron core 1061 are welded together to form a moving part 106. The guide ring 1060 is not welded. The moving part 106 is embedded into the sleeve 103. Furthermore, the end of the shaft 1062 extends out of the U-shaped yoke 101, the guide ring 1060 abuts against the moving iron core 1061, and the other end can be inserted into the mounting hole of the U-shaped yoke 101. The U-shaped yoke 101 is provided with a protrusion 1011, and the magnetic shielding sheet 107 is provided with a groove 1071 that cooperates with the protrusion 1011. The protrusion 1011 is inserted into the groove 1071. After the protrusion 1011 is riveted, its end extends and covers the magnetic shielding sheet 107, thus connecting them. After fixing the retaining ring 108 onto the guide ring 1060 (the annular groove of the guide ring 1060), the overall assembly is achieved.Based on the above assembly process, the skeleton 102 is positioned on the first positioning fixture 21, and the sleeve 103 is positioned at the output end of the first pressing mechanism 22. The first pressing mechanism 22 moves the sleeve 103 downward and presses the sleeve into the skeleton 102, forming a base frame. The base frame is positioned on the second fixture 31, and copper wire is wound around the outside of the sleeve by the winding machine 32 to form a coil 105. Then, it is positioned on the third fixture 61, and the pushing mechanism 62 pushes the plate yoke 104 into the mounting groove 1020 of the skeleton 102. Mechanism 63 feeds the U-shaped yoke 101 to the connection with the frame 102, and the U-shaped yoke 101 seals the plate-shaped yoke 104 in the mounting groove 1020 to form the main frame. For the forming of the moving part 106, the moving iron core 1061 is first positioned on the fourth tooling 41. The operator puts the guide ring 1060 on the shaft 1062, and with the cooperation of the auxiliary robot arm 42, the operator holds the tightening gun 43 to tighten the shaft 1062 embedded in the moving iron core 1061 into the moving iron core 1061. The tightened moving iron core 1061 and The shaft 1062 is positioned within the fifth tooling 51. While both are rotating, they are welded together via the welding mechanism 52 to form a moving part 106. One end of the moving part 106 with the shaft 1062 is inserted into the sleeve 102 from the unsealed side of the U-shaped yoke 101, causing the shaft 1062 to protrude from the U-shaped yoke 101. The guide ring 1060 can be inserted into the mounting hole of the U-shaped yoke 101. The sealed end of the U-shaped yoke 101 is positioned downwards within the sixth tooling 71, leaving an opening on the U-shaped yoke 101. A magnetic shielding sheet 107 is installed at the end, so that the groove 1071 on the magnetic shielding sheet 107 is nested with the protrusion 1011 on the U-shaped yoke 101. The second pressing mechanism 72 acts on the protrusion 1011 on the U-shaped yoke 101, so that the protrusion 1011 extends and covers the end face of the groove 1071, so that the U-shaped yoke 101 is connected to the magnetic shielding sheet 107. When ensuring that the guide ring 1060 is located in the mounting hole of the U-shaped yoke 101, the push rod 81 is used to put the retaining ring 108 on the guide ring 1060, thereby completing the assembly of the entire electromagnet.

[0041] In this utility model, the forming of corresponding components in the electromagnet and the assembly of the product can be realized by the pressing device 20, the winding device 30, the moving iron core pre-assembly device 40, the moving iron core welding device 50, the main body assembly device 60, the finished product pre-assembly device 70 and the retaining ring assembly device 80, which can improve the assembly efficiency and assembly accuracy of the electromagnet.

[0042] It should be noted that the above-mentioned devices are operated by the operator to perform the corresponding assembly actions. The above-mentioned devices need to be connected in series by the operator. Preferably, a material rack 1000 and a turnover box are set between the above-mentioned devices to hold the corresponding structural parts after the operation of each device is completed, and to transfer the corresponding structural parts.

[0043] like Figure 3 and Figure 4 As shown, in the pressing device 20, the frame 102 is positioned on the first positioning fixture 1021. The first pressing mechanism 22 includes a first pressing cylinder 221 and a first pressing head 222. The first pressing cylinder 221 is mounted on the first bracket 220. The first pressing head 222 is mounted on the output end of the first pressing cylinder 221 via the first mounting plate 2210. The specific structure of the first pressing head 222 includes a pressing column 2221, a spring 2222, and an annular component 2224. The pressing column 2221 is fixed to the first mounting plate 2210. The plate 2210 protrudes downward from the first mounting plate 2210. A pair of pins 2223 are symmetrically arranged on the lower part of the pressure column 2221. A pair of vertical waist holes 2225 are symmetrically arranged on opposite sides of the annular member 2224. The upper part of the annular member 2224 is fitted onto the lower part of the pressure column 2221, and the vertical waist holes 2225 are fitted onto the pins 2223. A spring 2222 is provided on the outer side of the pressure column 2221 between the first mounting plate 2210 and the annular member 2224 to achieve the connection between the pressure column 2221 and the annular member. 2224 can move up and down relative to each other. The lower part of the annular part 2224 is provided with a pair of spring ball plungers 2227 that can extend into the central cavity 2226 of the annular part 2224. When the sleeve 103 is inserted into the central cavity 2226 and abuts against the lower end of the pressure column 2221, the sleeve 103 is positioned and fixed in the lower part of the annular part 2224 by the pair of spring ball plungers 2227. When the sleeve 103 is pressed against the frame 102 by the first pressure head 222, the lower end of the annular part 2224 can abut against the frame 102. Since the pressure column 2221 can move up and down relative to the annular part 2224, the pressure column 2221 can press the sleeve 103 into the frame 102; the first mounting plate 2210 is provided with a first guide 223 (a combination of guide rod and guide cylinder) to guide the lifting and lowering of the first pressure head 222; the first positioning fixture 21 is provided with a limiting plate 211 on the side of the frame 102, and the limiting plate 211 abuts against the first mounting plate 2210 to limit the downward movement distance of the first lower pressure head 222.

[0044] like Figure 5As shown, in the main assembly device 60, the pushing mechanism 62 includes a guide plate 621 and a pushing assembly 622. The guide plate 621 is provided with a guide groove 6211 for supporting the plate-shaped yoke 104. The pushing assembly 622 includes a pushing cylinder 6221 and a pushing plate 6222 disposed at the output end of the pushing cylinder 6221. The pushing plate 6222 is driven to abut against the plate-shaped yoke 104 located in the guide groove 6211 and pushes the plate-shaped yoke 104 into the mounting groove 1020 of the frame 102. The horizontal pushing mechanism 63 includes a translation cylinder 631 and a supporting plate 632 disposed at the output end of the translation cylinder 631. The supporting plate 632 is driven to translate and feed the U-shaped yoke 101 located thereon and position it on the base frame. The operation process of the main assembly device 60 is as follows: First, the push cylinder 6221 drives the push plate 6222 to move, pushing the plate yoke located in the guide groove 6211 into the mounting groove 1020. The guide groove 6211 can support the plate yoke 104 and limit its movement direction. After the U-shaped yoke 104 is installed in place, the push assembly 622 resets, and the translation cylinder 631 drives the support plate 632 to move, covering the U-shaped yoke 101 on the outside of the base frame (except for the bottom of the base frame) and sealing the plate yoke 104, thereby forming the main frame. Preferably, the support plate 632 is provided with a positioning notch 6321 that matches the protrusion 1011 of the U-shaped yoke 101. When the support plate 632 supports the U-shaped yoke 101, the positioning notch 6321 makes way for the protrusion 1011.

[0045] like Figure 6 As shown, in the moving iron core pre-assembly device 40, the fourth tooling 41 includes a positioning block 411 and a pair of clamping assemblies 412 respectively disposed on opposite sides of the positioning block 411. The positioning block 411 is provided with a positioning groove for positioning the moving iron core 1061. The clamping assembly 412 includes a clamping cylinder 4121 and a clamping plate 4122 disposed at the output end of the clamping cylinder 4121. The pair of clamping plates 4122 are driven to abut against the side wall of the moving iron core 1061 located on the positioning block 411 for clamping the moving iron core 1061. After the moving iron core 1061 is clamped, it remains in a fixed state, which facilitates the tightening gun to rotate and tighten the shaft 1062 located inside it (the guide ring 1060 is first sleeved on the shaft 1062 before the moving iron core 1061 and the shaft 1062 are rotated and tightened), thus forming a state in which the shaft 1062 is tightened on the moving iron core 1061 and the guide ring 1060 is sleeved on the shaft 1062; in addition, the clamping plate 4122 is provided with a contour groove that matches the side wall of the moving iron core 1061, which can achieve a more stable clamping of the moving iron core 1061.

[0046] like Figure 7As shown, in the moving iron core welding device 50, the fifth tooling 51 includes a support assembly 511 and a rotary drive assembly 512. The support assembly 511 includes a lifting cylinder 5111, a lifting block 5112, and a rotating block 5113. The lifting cylinder 5111 is mounted on the second bracket 5110, the lifting block 5112 is mounted on the output end of the lifting cylinder 5111, and the rotating block 5113 is rotatably mounted on the lifting block 5112 and has a positioning groove for positioning the end of the shaft 1062 away from the moving iron core 1061. The rotary drive assembly 512 includes a rotary motor 5121 and a gripper 5122. The rotary motor 5121 is mounted on the third bracket 5120, and the gripper 5122 is mounted on the output end of the rotary motor 5121 for gripping the end of the moving iron core 1061 away from the shaft 1062. When using the fifth tooling 51, the end of the shaft 1062 away from the moving iron core 1061 is first positioned... One end is positioned on the rotating block 5113. At this time, the guide ring 1060 will move down and abut against the rotating block 5113, away from the connection position of the shaft 1062 and the moving iron core 1061. The lifting cylinder 5111 drives the lifting block 5112 and the rotating block 5113 to move up. After moving up to the set position, the end of the moving iron core 1061 away from the shaft 1062 is clamped by the gripper 5122. The rotary motor 5121 drives the moving iron core 1061 and the shaft 1062 to rotate synchronously. The welding mechanism 52 includes a first translation electric cylinder 521 and a welding torch 522 set at the output end of the first translation electric cylinder 521. The welding torch 522 is driven to weld the connection between the shaft 1062 and the moving iron core 1061. Since the shaft 1062 and the moving iron core 1061 rotate synchronously, the entire connection can be welded. After welding, the guide ring 1060 and the shaft 1062 can move relative to each other.

[0047] like Figure 8 As shown, in the pre-assembly device 70, the second pressing mechanism 72 includes a second pressing cylinder 721, a second pressing head 722, and a pre-pressing component 724. The second pressing cylinder 721 is mounted on the fourth bracket 720. Multiple second pressing heads 722 are mounted on the output end of the second pressing cylinder 721 via a second mounting plate 7210. The protrusions 1011 of the U-shaped yoke 101 are covered on the magnetic shielding sheet 107. The second mounting plate 7210 is provided with a second guide component 723 (a combination of a guide rod and a guide cylinder). The pre-pressing member 724 (a combination of spring and pressure plate) is set on the second mounting plate 7210 to guide the lifting and lowering of the second pressure head 722. It is used to press down the magnetic shielding sheet 107. During the process of the second pressure head 722 being driven to move down, the pre-pressing member 724 can position the magnetic shielding sheet 107 on the U-shaped yoke 101 in the sixth tooling 71, ensuring that the position of the magnetic shielding sheet 107 and the U-shaped yoke 101 is relatively stable, and then the second pressure head 722 can rivet the protrusion 1011 of the U-shaped yoke 101.

[0048] like Figure 9As shown, in the retaining ring assembly device 80, in addition to the push rod 81, an auxiliary fixture 82 may also be included. After the magnetic shielding sheet 107 is assembled, the whole assembly is placed in the auxiliary fixture 82 for positioning. The operator moves the shaft 1062 upward, driving the guide ring 1060 and the moving iron core 1061 upward until the guide ring 1060 abuts against the mounting hole of the U-shaped yoke 101. The operator then holds the push rod 81 to assemble the retaining ring 108 into the corresponding position on the guide ring 1060 (in the annular groove on the upper part of the guide ring 1060). And it abuts against the sealed end portion on the U-shaped yoke 101; preferably, a receiving groove 810 can be provided on the push rod 81. In use, the retaining ring 108 abuts against the sealed end portion on the U-shaped yoke 101 and is opposite to the annular groove of the guide ring 1060. The push rod 81 abuts against the retaining ring 108, so that the side of the retaining ring 108 away from its opening is embedded in the receiving groove 810. During the process of the push rod 81 pushing the retaining ring 108 to be fitted into the annular groove of the guide ring 1060, the offset or lifting of the retaining ring 108 can be avoided.

[0049] Combination Figure 1 , Figure 2 and Figure 10 As shown, the electromagnet assembly equipment also includes a marking device 10, which includes a seventh positioning fixture 11 and a laser marking machine 12. The seventh positioning fixture 11 is provided with a positioning groove for positioning the U-shaped yoke 101, and the laser marking machine 12 is used to mark the U-shaped yoke 101 for subsequent marking and traceability.

[0050] Combination Figure 1 and Figure 2 As shown, the electromagnet assembly equipment also includes a coil testing device 30', which is located next to the winding device 30. It includes an eighth positioning fixture 31' and an armature tester 32'. The eighth positioning fixture 31' is provided with a positioning groove for positioning the base frame after the copper wire is wound, and the armature tester 32' is used to test the winding state of the copper wire.

[0051] Combination Figure 1 , Figure 2 and Figure 11As shown, the electromagnet assembly equipment also includes a finished product testing device 90. The finished product testing device 90 includes a ninth positioning fixture 91 and a testing mechanism 92. The ninth positioning fixture 91 is used to position the finished product. The testing mechanism 92 includes a second translation electric cylinder 921 and three cylinders mounted on the second translation electric cylinder 921, namely a first cylinder 9221, a second cylinder 9231, and a third cylinder 9241. The output ends of the first cylinder 9221, the second cylinder 9231, and the third cylinder 9241 are respectively equipped with a displacement sensor 9222, a first force sensor 9232, and a second force sensor 9242. The second translation electric cylinder 921 drives the displacement sensor 9222, the first force sensor 9232, and the second force sensor 9242 to move synchronously to test the product. When testing the finished product, the finished product is placed on the ninth positioning fixture 91. The coil is energized, and the first cylinder 9221 drives the displacement sensor 9222 to move down to test the extension length of the product (shaft 1062). After the first cylinder 9221 drives the displacement sensor 9222 to reset, the second cylinder 9231 drives the first force sensor 9232 to move above the product to test the extension force of the (shaft 1062). After the second cylinder 9231 drives the first force sensor 9232 to reset, the third cylinder 9241 drives the second force sensor 9242 to move above the product to test the holding force of the product (shaft 1062).

[0052] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. An electromagnet assembly device, characterized in that, At least including: The pressing device includes a first tooling and a first pressing mechanism. The first tooling is used to support the skeleton, and the first pressing mechanism presses a sleeve located on it into the skeleton to form a base frame. A winding device, comprising a second fixture and a winding machine, the winding machine being used to wind copper wire onto a base frame positioned within the second fixture. The main assembly device includes a third tooling, a pushing mechanism, and a flat pushing mechanism. The third tooling is used to position the base frame wound with copper wire. The pushing mechanism pushes the plate-shaped yoke into the mounting groove of the frame, and the flat pushing mechanism feeds the U-shaped yoke to the main frame connected to the frame. The moving iron core pre-assembly device includes a fourth tooling, an auxiliary robot arm, and a tightening gun. The fourth tooling is used to position the moving iron core with the embedded shaft, and the tightening gun, mounted on the auxiliary robot arm, is used to tighten the shaft into the moving iron core. A moving iron core welding device includes a fifth tooling and a welding mechanism. The fifth tooling is used to position and drive the connected shaft and the moving iron core to rotate. The welding mechanism is used to weld the connected shaft and the moving iron core to form a moving part. The pre-assembly device includes a sixth tooling and a second pressing mechanism. The sixth tooling supports the main frame after the movable part is embedded, and the second pressing mechanism rivets the magnetic shielding sheet onto the main frame. A retaining ring assembly device, which includes at least a push rod for positioning the retaining ring on a movable part and abutting against the end of the main frame away from the magnetic shield.

2. The electromagnet assembly equipment according to claim 1, characterized in that, The first pressing mechanism includes a first pressing cylinder and a first pressing head. The first pressing head is disposed at the output end of the first pressing cylinder via a first mounting plate, and its lower end is provided with a slot for positioning the sleeve.

3. The electromagnet assembly equipment according to claim 1, characterized in that, The jacking mechanism includes a guide plate and a jacking assembly. The guide plate is provided with a guide groove for supporting the plate-shaped yoke. The jacking assembly includes a jacking cylinder and a jacking plate disposed at the output end of the jacking cylinder. The jacking plate is driven to abut against the plate-shaped yoke located in the guide groove and pushes the plate-shaped yoke into the mounting groove of the frame. The horizontal jacking mechanism includes a horizontal cylinder and a supporting plate disposed at the output end of the horizontal cylinder. The supporting plate is driven to position the U-shaped yoke located thereon on the base frame.

4. The electromagnet assembly equipment according to claim 1, characterized in that, The fourth tooling includes a positioning block and a pair of clamping assemblies respectively disposed on opposite sides of the positioning block. The positioning block is provided with a positioning groove for positioning the moving iron core. The clamping assembly includes a clamping cylinder and a clamping plate disposed at the output end of the clamping cylinder. The pair of clamping plates are driven to abut against the side wall of the moving iron core located on the positioning block for clamping the moving iron core. The clamping plate is provided with a contour groove that matches the side wall of the moving iron core.

5. The electromagnet assembly equipment according to claim 1, characterized in that, The fifth tooling includes a support assembly and a rotary drive assembly. The support assembly includes a lifting cylinder, a lifting block, and a rotating block. The lifting block is located at the output end of the lifting cylinder. The rotating block is rotatably mounted on the lifting block and has a positioning groove for positioning the end of the shaft away from the moving iron core. The rotary drive assembly includes a rotary motor and a gripper. The gripper is located at the output end of the rotary motor for gripping the end of the moving iron core away from the shaft. The welding mechanism includes a first translational electric cylinder and a welding torch located at the output end of the translational electric cylinder. The welding torch is driven to weld the connection between the shaft and the moving iron core.

6. The electromagnet assembly equipment according to claim 1, characterized in that, The second pressing mechanism includes a second pressing cylinder, a second pressing head, and a pre-pressing component. Multiple second pressing heads are mounted on the output end of the second pressing cylinder via a second mounting plate. The protrusions of the U-shaped yoke cover the magnetic shielding sheet. The pre-pressing component is mounted on the second mounting plate for pressing down the magnetic shielding sheet.

7. The electromagnet assembly equipment according to claim 1, characterized in that, The push rod is provided with a contoured groove for at least partial embedding of the retaining ring.

8. The electromagnet assembly equipment according to claim 1, characterized in that, It also includes a marking device, which includes a seventh positioning fixture and a laser marking machine. The seventh positioning fixture is provided with a positioning groove for positioning the U-shaped yoke, and the laser marking machine is used to mark the U-shaped yoke.

9. The electromagnet assembly equipment according to claim 1, characterized in that, It also includes a coil testing device, which is located next to the winding device. The coil testing device includes an eighth positioning fixture and an armature tester. The eighth positioning fixture is provided with a positioning groove for positioning the base frame after the copper wire is wound. The armature tester is used to test the winding state of the copper wire.

10. The electromagnet assembly equipment according to claim 1, characterized in that, It also includes a finished product testing device, which includes a ninth positioning fixture and a testing mechanism. The ninth positioning fixture is used to position the finished product, and the testing mechanism includes a second translation electric cylinder and three cylinders mounted on the second translation electric cylinder. The output ends of the three cylinders are respectively equipped with a displacement sensor, a first force sensor, and a second force sensor.