A lever brake rocker arm welding tool for an electric garbage truck
Patent Information
- Application Number
- CN202522410287.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-13
AI Technical Summary
由此可见,上述焊接操作的效率极低
[0008](1)本实用新型通过设置后支撑条、前支撑条和夹持隔离块,相邻的所述夹持隔离块之间的间距等于两倍的转轴连接端的厚度,以便于将第一摇臂板的转轴连接端与第二摇臂板的转轴连接端置于相邻的所述夹持隔离块之间,保证其夹持可靠性。其中,转轴连接端、弧形端和拐臂连接端并非处于同一平面上,传统的夹具无法保证第一摇臂板和第二摇臂板背靠背高效夹持,其利用后支撑条、前支撑条进行支撑,并利用夹持隔离块进行夹持,保证其夹持可靠。
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Figure CN224866660U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric garbage truck manufacturing technology, and in particular to a welding fixture for a lever brake rocker arm of an electric garbage truck. Background Technology
[0002] The lever brake of the electric garbage transport (tricycle) is shown in "Patent Publication No. CN218559077U, entitled A Lever Brake Rocker Arm Structure for an Electric Tricycle", which has a rocker arm 200 mounted on the rotating shaft 100. Figures 1 to 3 As shown, the lever brake rocker arm is composed of two rocker arm plates (i.e., the first rocker arm plate 210 and the second rocker arm plate 220) welded back to back, forming a Y-shape. In traditional lever brake rocker arm welding, the first rocker arm plate 210 and the second rocker arm plate 220 are placed back to back and clamped using a jig. After welding one side of the first rocker arm plate 210 and the second rocker arm plate 220, the clamp is released, the first rocker arm plate 210 and the second rocker arm plate 220 are flipped over, and then clamped again. Only in this way can the welding connection of the first rocker arm plate 210 and the second rocker arm plate 220 be completed. Therefore, the above welding operation is extremely inefficient.
[0003] Therefore, there is an urgent need to propose a simple and reliable welding fixture for the lever brake rocker arm of an electric garbage truck. Utility Model Content
[0004] To address the aforementioned problems, the purpose of this utility model is to provide a welding fixture for the lever brake rocker arm of an electric garbage truck. The technical solution adopted by this utility model is as follows:
[0005] A welding fixture for a lever brake rocker arm of an electric garbage truck clamps a first rocker arm plate and a second rocker arm plate; the first and second rocker arm plates are back-to-back forming a Y shape. The first and second rocker arm plates have the same structure, and the first rocker arm plate includes a pivot connection end, an arc-shaped end, and a crank arm connection end connected in sequence; the welding fixture for the lever brake rocker arm of the electric garbage truck includes a lower support block, a rear support strip and a front support strip fixed on the lower support block and arranged perpendicularly to each other, and several clamping isolation blocks fixed on the rear support strip and the front support strip and arranged along the length direction of the rear support strip and the front support strip; the several clamping isolation blocks are evenly spaced; the distance between adjacent clamping isolation blocks is equal to twice the thickness of the pivot connection end; the pivot connection ends of the first rocker arm plate and the second rocker arm plate are placed between adjacent clamping isolation blocks.
[0006] Furthermore, the clamping isolation block is in the shape of a right trapezoid.
[0007] Compared with the prior art, the present invention has the following beneficial effects:
[0008] (1) This utility model, by setting a rear support bar, a front support bar, and clamping isolation blocks, with the spacing between adjacent clamping isolation blocks equal to twice the thickness of the pivot connection end, facilitates the placement of the pivot connection ends of the first rocker arm plate and the second rocker arm plate between adjacent clamping isolation blocks, ensuring their clamping reliability. The pivot connection end, the arc-shaped end, and the crank arm connection end are not on the same plane. Traditional clamps cannot guarantee efficient back-to-back clamping of the first and second rocker arm plates. This invention utilizes the rear and front support bars for support and the clamping isolation blocks for clamping, ensuring reliable clamping.
[0009] (2) This utility model has several clamping isolation blocks arranged along the length direction of the rear support bar and the front support bar. A set of back-to-back first rocker arm plates and second rocker arm plates can be placed between any adjacent clamping isolation blocks, so that the operator can quickly switch to weld the set of first rocker arm plates and second rocker arm plates, which has extremely high operating efficiency.
[0010] In summary, this utility model has the advantages of simple structure, reliable clamping, and efficient and reliable welding, and has high practical and promotional value in the field of electric garbage truck production technology. Attached Figure Description
[0011] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope of protection. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a schematic diagram of a lever brake in the prior art.
[0013] Figure 2 This is a schematic diagram of the lever brake rocker arm in the prior art.
[0014] Figure 3 This is a schematic diagram of the structure of the first rocker arm plate in the prior art.
[0015] Figure 4 This is a structural diagram of the clamping state of this utility model.
[0016] Figure 5 This is a schematic diagram of the structure of this utility model.
[0017] In the above figures, the component names corresponding to the reference numerals are as follows:
[0018] 100. Rotating shaft; 200. Rocker arm; 210. First rocker arm plate; 220. Second rocker arm plate; 211. Rotating shaft connecting end; 212. Arc-shaped end; 213. Crank arm connecting end; 1. Lower support block; 2. Rear support bar; 3. Front support bar; 4. Clamping isolation block. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this application clearer, the present invention will be further described below with reference to the accompanying drawings and embodiments. The embodiments of this utility model include, but are not limited to, the following embodiments. All other embodiments obtained by those skilled in the art based on the embodiments in this application without inventive effort are within the scope of protection of this application.
[0020] In this embodiment, the term "and / or" is merely a description of the relationship between related objects, indicating that there can be three relationships. For example, A and / or B can represent three situations: A exists alone, A and B exist simultaneously, and B exists alone.
[0021] The terms "first" and "second," etc., used in the specification and claims of this embodiment are used to distinguish different objects, not to describe a specific order of objects. For example, "first target object" and "second target object," etc., are used to distinguish different target objects, not to describe a specific order of target objects.
[0022] In the embodiments of this application, the terms "exemplary" or "for example" are used to indicate that something is an example, illustration, or description. Any embodiment or design that is described as "exemplary" or "for example" in the embodiments of this application should not be construed as being more preferred or advantageous than other embodiments or design. Specifically, the use of the terms "exemplary" or "for example" is intended to present the relevant concepts in a specific manner.
[0023] In the description of the embodiments in this application, unless otherwise stated, "multiple" means two or more. For example, multiple processing units means two or more processing units; multiple systems means two or more systems.
[0024] like Figures 4 to 5 As shown, this embodiment provides a welding fixture for a lever brake rocker arm of an electric garbage truck, which clamps a first rocker arm plate 210 and a second rocker arm plate 220. Here, the first rocker arm plate 210 and the second rocker arm plate 220 are back-to-back to form a Y shape. The first rocker arm plate 210 and the second rocker arm plate 220 have the same structure, and the first rocker arm plate 210 includes a rotating shaft connecting end 211, an arc-shaped end 212, and a crank arm connecting end 213 connected in sequence.
[0025] In this embodiment, the welding fixture for the lever brake rocker arm of the electric garbage truck includes a lower support block 1, a rear support bar 2 and a front support bar 3 fixed to the lower support block 1 and arranged perpendicularly to each other, and several clamping isolation blocks 4 fixed to the rear support bar 2 and the front support bar 3 and arranged along the length direction of the rear support bar 2 and the front support bar 3. The clamping isolation blocks 4 are evenly spaced, and the distance between adjacent clamping isolation blocks 4 is equal to twice the thickness of the pivot connection end 211. Here, the pivot connection end 211 of the first rocker arm plate 210 and the pivot connection end 211 of the second rocker arm plate 220 are placed between adjacent clamping isolation blocks 4. Furthermore, the clamping isolation blocks 4 are right-angled trapezoidal in shape. It should be noted that the lower support block 1 is fixed to a workbench surface (not shown). In addition, the first rocker arm plate 210 and the second rocker arm plate 220 between adjacent clamping isolation blocks 4 are arranged in a horizontal direction; or, the end where the crank arm connecting end 213 is located is higher than the end where the rotating shaft connecting end 211 is located, so as to ensure that the first rocker arm plate 210 and the second rocker arm plate 220 are limited between the clamping isolation blocks 4, which also facilitates the operation of welding personnel.
[0026] In use, the first rocker arm plate 210 and the second rocker arm plate 220 are arranged back to back, with the pivot connection end 211 of the first rocker arm plate 210 and the pivot connection end 211 of the second rocker arm plate 220 attached together. The pivot connection ends 211 of the first rocker arm plate 210 and the second rocker arm plate 220 are placed between adjacent clamping isolation blocks 4. In this way, several or dozens of sets of first rocker arm plates 210 and second rocker arm plates 220 can be placed. The welding operator welds the back-to-back arranged first rocker arm plates 210 and second rocker arm plates 220 in sequence. After all the first rocker arm plates 210 and second rocker arm plates 220 are welded on the same side, all the first rocker arm plates 210 and second rocker arm plates 220 can be flipped over and the other side can be welded. The welding operation is highly efficient.
[0027] The above embodiments are merely preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Any changes made based on the design principles of this utility model, or any non-creative changes made on this basis, shall fall within the scope of protection of this utility model.
Claims
1. A welding fixture for a lever brake rocker arm of an electric garbage truck, which clamps a first rocker arm plate (210) and a second rocker arm plate (220); the first rocker arm plate (210) and the second rocker arm plate (220) are arranged back-to-back to form a Y shape, characterized in that, The first rocker arm plate (210) has the same structure as the second rocker arm plate (220), and the first rocker arm plate (210) includes a rotating shaft connecting end (211), an arc-shaped end (212), and a crank arm connecting end (213) connected in sequence; the lever brake rocker arm welding fixture of the electric garbage truck includes a lower support block (1), a rear support bar (2) and a front support bar (3) fixed on the lower support block (1) and arranged perpendicularly to each other, and a fixture fixed on the rear support bar (2) and the front support bar (3). Several clamping isolation blocks (4) are arranged on the strip (3) and along the length direction of the rear support strip (2) and the front support strip (3); the several clamping isolation blocks (4) are evenly spaced; the distance between adjacent clamping isolation blocks (4) is equal to twice the thickness of the pivot connection end (211); the pivot connection end (211) of the first rocker arm plate (210) and the pivot connection end (211) of the second rocker arm plate (220) are placed between adjacent clamping isolation blocks (4).
2. The welding fixture for the lever brake rocker arm of an electric garbage truck according to claim 1, characterized in that, The clamping isolation block (4) is a right-angled trapezoid.
Citation Information
Patent Citations
Lever brake rocker arm structure of electro-tricycle
CN218559077U