An infeed sorting line device
Patent Information
- Application Number
- CN202522293913.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-30
AI Technical Summary
现有的外壳组入装置是人工上料,然后通过手动操作压装组件进行压装,外壳组入效率比较低,质量不能够保证
[0021]本实用新型所述的外壳组入上分拣线装置,来料组件将外壳依次输送至治具本体的放置腔中,当所有的放置腔中均放有外壳后,则来料组件暂停外壳的上料。外壳上料的同时,搬运转移组件夹取半成品并沿X轴移动从而将半成品放置在物料平台上。吸取压装组件的吸嘴将治具本体上的所有外壳吸附,然后沿X轴移动至物料平台的上方,然后吸嘴下降至与半成品接触,再继续下降,在缓冲部件的作用下,从而将外壳组入半成品中。由此可见,本申请实外壳的自动化组入,提高效率,保证组入质量,降低人工成本。
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Figure CN224866700U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of micro motor manufacturing technology, and in particular to a housing assembly for an upper sorting line device. Background Technology
[0002] In the production of miniature motors, the housing needs to be press-fitted onto the semi-finished product. Existing housing assembly devices involve manual feeding and then manual operation of the pressing assembly components, resulting in low assembly efficiency and inconsistent quality. Utility Model Content
[0003] Therefore, the technical problem to be solved by this utility model is to overcome the above-mentioned problems existing in the prior art.
[0004] To solve the above-mentioned technical problems, this utility model provides a housing assembly insertion device for an upper sorting line, comprising:
[0005] Base;
[0006] Incoming components are conveyed in the X direction, including the housing.
[0007] The housing placement assembly is located on the base and docks with the end of the incoming material assembly; the housing placement assembly includes a frame and a fixture body; along the Y direction, the fixture body is slidably connected to the frame, and the Y direction is perpendicular to the X direction; along the Y direction, the fixture body is provided with multiple spaced placement cavities.
[0008] A suction and pressing assembly is mounted on a base. The suction and pressing assembly includes a suction body, a lifting component, a buffer component, and multiple suction nozzles. Along the X direction, the lifting component is slidably connected to the suction body. The output end of the lifting component is connected to the buffer component. The buffer component includes multiple buffer springs. The top end of the buffer springs is connected to the output end of the lifting component. Along the Y direction, multiple suction nozzles are spaced apart. Each suction nozzle and buffer spring is paired up. The bottom end of each suction nozzle is connected to the buffer spring.
[0009] Material platform; the material platform is slidably connected to the base along the X direction;
[0010] The transfer assembly, located on the base, is used to grip the semi-finished product and transport it to the material platform.
[0011] In one embodiment of the present invention, the buffer component further includes a spring constraint member; the top ends of a plurality of buffer springs are connected to the spring constraint member; and the spring constraint member is connected to the lifting component.
[0012] In one embodiment of this utility model, the buffer component further includes a connecting plate and a plurality of spring guides; the spring guides are arranged one-to-one with the buffer springs; the spring guides include a connector, a guide rail and a guide groove; the connector is connected to the bottom end of the buffer spring; the guide rail is connected to the connector and is located on one side of the buffer spring; the guide rail cooperates with the guide groove; the connecting plate is located on one side of the buffer spring; along the Y direction, the guide grooves of the plurality of spring guides are spaced apart on the connecting plate.
[0013] In one embodiment of this utility model, the bottom wall of the placement cavity is lower than the discharge port of the feeding assembly.
[0014] In one embodiment of this utility model, the two sides of the placement cavity are open; the outer shell placement assembly also includes two limiting members; the two limiting members are disposed on both sides of the fixture body; the limiting members are connected to the frame.
[0015] In one embodiment of the present invention, the housing placement assembly further includes a material identification element; the material identification element is connected to the frame; the material identification element is positioned facing the discharge port of the incoming material assembly.
[0016] In one embodiment of this utility model, the outer casing placement assembly further includes a sliding component; the fixture body is slidably connected to the frame through the sliding component; the sliding component includes a power unit, a lead screw, a lead screw nut, and a slider; the power unit is connected to the frame, and the output end of the power unit is connected to the lead screw; the lead screw is rotatably connected to the frame; the lead screw nut cooperates with the lead screw; the slider is connected to the lead screw nut, and the slider is connected to the fixture body.
[0017] In one embodiment of this utility model, the housing placement assembly further includes a trigger and multiple position sensors; the trigger is connected to the slider; multiple position sensors are spaced apart along the Y direction; the position sensors are connected to the base; the trigger and the position sensors cooperate to monitor the movement stroke of the fixture body.
[0018] In one embodiment of this utility model, the feeding assembly includes a vibratory feeder and a transmission component; the front end of the transmission component is connected to the discharge port of the vibratory feeder.
[0019] In one embodiment of the present invention, the material receiving assembly further includes a through-beam sensor; the through-beam sensor is disposed on both sides of the transmission component.
[0020] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art:
[0021] The shell assembly and sorting line device of this utility model involves an infeed assembly that sequentially feeds shells into the placement chambers of the fixture body. Once all placement chambers are filled with shells, the infeed assembly pauses feeding. Simultaneously, a transfer assembly picks up semi-finished products and moves them along the X-axis to place them on a material platform. The suction nozzle of the pressing assembly picks up all the shells from the fixture body, moves them along the X-axis to above the material platform, and then descends to contact the semi-finished products. Further descent, aided by a buffer component, assembles the shells into the semi-finished products. Therefore, this application achieves automated shell assembly, improving efficiency, ensuring assembly quality, and reducing labor costs. Attached Figure Description
[0022] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein:
[0023] Figure 1 This is a schematic diagram of the structure of a shell assembly inserted into an upper sorting line device in a preferred embodiment of the present invention;
[0024] Figure 2 yes Figure 1 The enlarged view of the outer casing assembly inserted into the upper sorting line device at point A is shown.
[0025] Figure 3 yes Figure 1 The diagram shows the structure of the incoming material assembly into the upper sorting line device.
[0026] Figure 4 yes Figure 1 The diagram shows the structure of the outer casing assembly being inserted into the upper sorting line device to pick up and press the assembly.
[0027] Instruction manual illustration markings: 100, base;
[0028] 200. Incoming material assembly; 210. Vibratory feeder; 220. Transmission component; 230. Through-beam sensor;
[0029] 300. Housing placement assembly; 310. Frame; 320. Fixture body; 321. Placement cavity; 322. Opening; 330. Material identification element; 340. Sliding component; 341. Power unit; 342. Lead screw; 343. Lead screw nut; 344. Slider; 350. Travel limit component; 351. Trigger; 352. Position sensor; 360. Limiting component;
[0030] 400. Suction and pressing assembly; 410. Suction body; 420. Lifting component; 430. Buffer component; 431. Buffer spring; 432. Spring constraint component; 433. Connecting plate; 434. Connector; 440. Suction nozzle; 450. Moving module;
[0031] 500. Material platform;
[0032] 600. Transport and transfer components. Detailed Implementation
[0033] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.
[0034] Reference Figures 1-4 As shown, this utility model embodiment provides a housing assembly upper sorting line device, including:
[0035] Base 100;
[0036] Along the X direction, the incoming component 200 conveys the outer casing;
[0037] The outer shell placement assembly 300 is disposed on the base 100 and docked with the end of the incoming material assembly 200; the outer shell placement assembly 300 includes a frame 310 and a fixture body 320; along the Y direction, the fixture body 320 is slidably connected to the frame 310; the Y direction is perpendicular to the X direction; along the Y direction, the fixture body 320 is provided with a plurality of spaced placement cavities 321.
[0038] A suction and pressing assembly 400 is mounted on a base 100. The suction and pressing assembly 400 includes a suction body 410, a lifting component 420, a buffer component 430, and multiple suction nozzles 440. Along the X-direction, the lifting component 420 is slidably connected to the suction body 410. In some embodiments, the lifting component 420 and the suction body 410 are slidably connected via a moving module 450. The output end of the lifting component 420 is connected to the buffer component 430. The buffer component 430 includes multiple buffer springs 431. The top ends of the buffer springs 431 are connected to the output end of the lifting component 420. Along the Y-direction, multiple suction nozzles 440 are spaced apart. Each suction nozzle 440 corresponds to one buffer spring 431. The bottom ends of each suction nozzle 440 are connected to the buffer springs 431.
[0039] Material platform 500; along the X direction, material platform 500 is slidably connected to base 100; in some embodiments, material platform 500 is slidably connected to base 100 via translation module; the top of material platform 500 is provided with positioning post; the bottom of semi-finished product is provided with base support, and the base support is provided with positioning hole that cooperates with positioning post.
[0040] The transfer assembly 600, located on the base 100, is used to grip the semi-finished product and transport it to the material platform 500.
[0041] Specifically, the receiving component 200 sequentially conveys the shells to the placement chambers 321 of the fixture body 320. Once all placement chambers 321 are filled with shells, the receiving component 200 pauses shell feeding. Simultaneously, the transport and transfer component 600 picks up semi-finished products from the logistics sorting line and moves along the X-axis to place them on the material platform 500. The suction nozzle 440 of the suction and pressing component 400 picks up all the shells on the fixture body 320, then moves along the X-axis to above the material platform 500. The suction nozzle 440 then descends to contact the semi-finished products and continues to descend. Under the action of the buffer component 430, the shells are assembled into the semi-finished products. Therefore, this application realizes automated shell assembly, improving efficiency, ensuring assembly quality, and reducing labor costs.
[0042] Furthermore, the buffer component 430 also includes a spring constraint 432; the top ends of the plurality of buffer springs 431 are connected to the spring constraint 432; the spring constraint 432 is connected to the output end of the lifting component 420.
[0043] Specifically, in this embodiment, the spring constraint member 432 connects the top ends of multiple buffer springs 431. This allows the buffer springs 431 to deform along their axis when deformed, preventing bending during deformation and ensuring downward pressure is provided during press-fitting, thereby improving the press-fitting quality.
[0044] Furthermore, the buffer component 430 also includes a connecting plate 433 and a plurality of spring guides; the spring guides are arranged one-to-one with the buffer springs 431; each spring guide includes a connector 434, a guide rail, and a guide groove; the connector 434 is connected to the bottom end of the buffer spring 431; the guide rail is connected to the connector 434 and is located on one side of the buffer spring 431; the guide rail cooperates with the guide groove; the connecting plate 433 is disposed on one side of the buffer spring 431; along the Y direction, the guide grooves of the plurality of spring guides are spaced apart on the connecting plate 433. In some embodiments, the connector 434 has an L-shaped structure. In some embodiments, the connecting plate 433 is connected to the spring constraint member 432.
[0045] Specifically, in this embodiment, the guide rail and guide groove work together to guide the buffer spring 431 when it deforms.
[0046] Furthermore, the bottom wall of the placement cavity 321 is lower than the discharge port of the feeding assembly 200.
[0047] Specifically, this facilitates the material receiving assembly 200 to transport the housing into the placement cavity 321.
[0048] Furthermore, the placement cavity 321 has openings 322 on both sides; the outer shell placement assembly 300 also includes two limiting members 360; the two limiting members 360 are located on both sides of the fixture body 320; the limiting members 360 are connected to the frame 310.
[0049] Specifically, the design of the opening 322 facilitates the feeding assembly 200 in pushing the outer shell into the placement cavity 321. However, this opening 322 design also makes it easy for the outer shell to shift out of the opening 322 during the movement of the fixture body 320. Therefore, this embodiment provides two limiting members 360. On the one hand, they can limit the outer shell to prevent it from shifting in the placement cavity 321 and causing the shell to fail to be picked up; on the other hand, the two limiting members 360 can play a guiding role during the movement of the fixture body 320.
[0050] Furthermore, the housing placement assembly 300 also includes a material identification element 330; the material identification element 330 is connected to the frame 310; the material identification element 330 is positioned directly opposite the discharge port of the incoming material assembly 200 (the discharge port of the transfer component 220). In some embodiments, the material identification element 330 is interlocked with the power unit 341, thereby realizing automated production.
[0051] Specifically, this embodiment can detect whether the incoming material assembly 200 has delivered the housing into the placement cavity 321, making it more intelligent.
[0052] Furthermore, the housing placement assembly 300 also includes a sliding component 340, through which the fixture body 320 is slidably connected to the frame 310; the sliding component 340 includes a power unit 341, a lead screw 342, a lead screw nut 343, and a slider 344; the power unit 341 is connected to the frame 310, and the output end of the power unit 341 is connected to the lead screw 342; the lead screw 342 is rotatably connected to the frame 310; the lead screw nut 343 cooperates with the lead screw 342; the slider 344 is connected to the lead screw nut 343, and the slider 344 is connected to the fixture body 320.
[0053] Specifically, in this embodiment, the reciprocating movement of the fixture body 320 is achieved through the cooperation of the lead screw 342 and the lead screw nut 343, so as to switch the placement cavity 321.
[0054] Furthermore, the housing placement assembly 300 also includes a travel limiting component 350; the travel limiting component 350 includes a trigger 351 and multiple position sensors 352; the trigger 351 is connected to the slider 344; the trigger 351 moves synchronously with the fixture body 320; multiple position sensors 352 are spaced apart along the Y direction; the position sensors 352 are connected to the frame 310; the trigger 351 cooperates with the position sensors 352 to monitor the travel of the fixture body 320. In some embodiments, there are three position sensors 352; the position sensors 352 on both sides are used to determine whether material has been fed and whether the next suction cup receiving position has been reached, respectively. The middle position sensor 352 determines whether the last material has entered.
[0055] Specifically, this embodiment can monitor the movement of the fixture body 320 in real time to prevent it from overtraveling.
[0056] Furthermore, the material receiving assembly 200 includes a vibratory feeder 210 and a transmission component 220; the front end of the transmission component 220 is connected to the discharge port of the vibratory feeder 210; the end end of the transmission component 220 (the discharge port of the transmission component 220) is connected to the fixture body 320.
[0057] Specifically, the vibratory feeder 210 is used to screen the shells and arrange them in sequence, making it easy to load the shells onto the shell placement assembly 300.
[0058] Furthermore, the incoming material assembly 200 also includes a through-beam sensor 230; the through-beam sensor 230 is located on both sides of the transmission component 220.
[0059] Specifically, the through-beam sensor 230 in this embodiment is capable of detecting the number of times the housing passes through.
[0060] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A housing assembly for an upper sorting line device, characterized in that: include: Base; Incoming components are conveyed in the X direction, including the housing. A housing placement assembly is disposed on the base and docked with the end of the incoming material assembly; the housing placement assembly includes a frame and a fixture body; along the Y direction, the fixture body is slidably connected to the frame, and the Y direction is perpendicular to the X direction; along the Y direction, the fixture body is provided with a plurality of spaced placement cavities; A suction and pressing assembly is mounted on the base; the suction and pressing assembly includes a suction body, a lifting component, a buffer component, and multiple suction nozzles; along the X direction, the lifting component is slidably connected to the suction body; the output end of the lifting component is connected to the buffer component; the buffer component includes multiple buffer springs; the top end of each buffer spring is connected to the output end of the lifting component; along the Y direction, the multiple suction nozzles are spaced apart; each suction nozzle and each buffer spring is paired; each suction nozzle is connected to the bottom end of each buffer spring. Material platform; along the X direction, the material platform is slidably connected to the base; A transfer assembly, mounted on the base, is used to grip the semi-finished product and transport it to the material platform.
2. The outer casing assembly for the upper sorting line device according to claim 1, characterized in that: The buffer component further includes a spring constraint member; the top ends of the plurality of buffer springs are connected to the spring constraint member; the spring constraint member is connected to the lifting component.
3. The outer casing assembly for the upper sorting line device according to claim 2, characterized in that: The buffer component further includes a connecting plate and multiple spring guides; each spring guide is correspondingly arranged with a buffer spring; each spring guide includes a connector, a guide rail, and a guide groove; the connector is connected to the bottom end of the buffer spring; the guide rail is connected to the connector and located on one side of the buffer spring; the guide rail mates with the guide groove; the connecting plate is located on one side of the buffer spring; along the Y direction, the guide grooves of multiple spring guides are spaced apart on the connecting plate.
4. The outer casing assembly for the upper sorting line device according to claim 3, characterized in that: The bottom wall of the placement cavity is lower than the discharge port of the feeding assembly.
5. The outer casing assembly for the upper sorting line device according to claim 4, characterized in that: The placement cavity has openings on both sides; the outer shell placement assembly also includes two limiting members; the two limiting members are located on both sides of the fixture body; the limiting members are connected to the frame.
6. The housing assembly for the upper sorting line device according to claim 5, characterized in that: The housing placement assembly also includes a material identification element; the material identification element is connected to the frame; the material identification element is positioned facing the discharge port of the incoming material assembly.
7. The housing assembly for the upper sorting line device according to claim 6, characterized in that: The housing placement assembly further includes a sliding component; the fixture body is slidably connected to the frame via the sliding component; the sliding component includes a power unit, a lead screw, a lead screw nut, and a slider; the power unit is connected to the frame, and the output end of the power unit is connected to the lead screw; the lead screw is rotatably connected to the frame; the lead screw nut cooperates with the lead screw; the slider is connected to the lead screw nut, and the slider is connected to the fixture body.
8. The housing assembly for the upper sorting line device according to claim 7, characterized in that: The housing placement assembly also includes a trigger and multiple position sensors; the trigger is connected to the slider; multiple position sensors are spaced apart along the Y direction; the position sensors are connected to the base; the trigger cooperates with the position sensors to monitor the movement stroke of the fixture body.
9. The outer casing assembly for the upper sorting line device according to claim 1, characterized in that: The feeding assembly includes a vibratory feeder and a transmission component; the front end of the transmission component is connected to the discharge port of the vibratory feeder.
10. The housing assembly for the upper sorting line device according to claim 9, characterized in that: The material receiving assembly also includes through-beam sensors; the through-beam sensors are located on both sides of the transmission component.