A mica sheet punch mounting device

Abstract

The utility model discloses a mica sheet stamping type mounting equipment relates to mica sheet installation technical field, including work table, work table is rotationally arranged with carousel, work table is fixedly arranged with servo motor, and the drive end of servo motor is fixed with carousel, and the carousel is fixedly arranged with the bearing plate for positioning target base material in several groups of circumferential array, and the bearing plate is fixedly arranged with the bearing plate for positioning target base material in several groups of circumferential array, and the target base material is opened with the positioning hole for clamping mica sheet in several groups, and the mica sheet is opened with the clamping hole corresponding with positioning hole, and the clamping hole is used for embedding rivet, wherein, the work table of carousel side is sequentially arranged with feeding portion, stamping portion and discharging portion, and the feeding portion is used to feed target base material to the bearing plate, and the stamping portion is used to stamp and fix mica sheet and target base material, and the discharging portion is used to discharge target base material and mica sheet after installation, and the feeding, stamping and discharging in the utility model are independent, and can work simultaneously, and effectively improve the assembly efficiency.

Description

Technical Field

[0001] This utility model relates to the field of mica sheet installation technology, specifically to a mica sheet stamping installation device. Background Technology

[0002] Mica sheets are excellent electrical insulation materials with high voltage resistance (up to several kilovolts per millimeter) and can maintain insulation properties at high temperatures, making them suitable for high-voltage electrical equipment. They can withstand high temperatures (usually exceeding 500°C, and some types can reach over 1000°C) and are not easily deformed or decomposed at high temperatures. They have good tensile, compressive, and impact resistance properties, and are also soft and easy to process into thin sheets.

[0003] In practical applications, in order to fix mica sheets onto the target substrate, the force of stamping and the guidance of the mold are usually used to snap or embed the mica sheets into the target substrate. In the existing technology, after the operator places the mica sheet on the target substrate, he manually feeds it to the stamping end and fixes the mica sheet to the target substrate by stamping. Then, he manually unloads the mica sheet. This operation method not only reduces the installation efficiency of the mica sheet and the target substrate, but also has certain dangers. Utility Model Content

[0004] The purpose of this utility model is to provide a mica sheet stamping installation device to solve the following technical problems: Currently, the installation process of mica sheets and target substrates uses manual loading and unloading, which not only reduces efficiency but also has a low safety factor.

[0005] The objective of this utility model can be achieved through the following technical solutions: A mica sheet stamping installation device includes a worktable, on which a turntable is rotatably arranged, and a servo motor is fixedly arranged on the worktable, with the drive end of the servo motor fixed to the turntable. The turntable has several sets of support plates fixedly arranged in a circumferential array for positioning the target substrate; the target substrate has several sets of positioning holes for snapping onto the mica sheet; the mica sheet has snap holes corresponding to the positioning holes, and the snap holes are used to embed rivets. The turntable has a loading section, a stamping section, and a unloading section arranged sequentially on one side of the worktable. The loading section is used to load the target substrate into the support plate. The stamping section is used to stamp and fix the mica sheet and the target substrate. The unloading section is used to unload the installed target substrate and mica sheet.

[0006] Preferably, several sets of baffles are fixedly arranged along the edge of the bearing plate.

[0007] Preferably, the support plate has a reserved groove corresponding to the positioning hole.

[0008] Preferably, the stamping part includes a mounting frame fixed to the workbench, a lifting cylinder is fixedly arranged on the mounting frame, the drive end of the lifting cylinder is fixed to the lifting plate, and a stamping seat is fixedly arranged on the side of the lifting plate facing the workbench.

[0009] Preferably, the lifting plate is fixedly provided with guide rods that are slidably inserted into the mounting frame.

[0010] Preferably, the unloading section includes a clamping mechanism arranged on the worktable; The target substrate has an upturned edge structure on its side edge, and the clamping mechanism is used to clamp the upturned edge structure.

[0011] Preferably, the clamping mechanism includes a clamping cylinder, and the driving end of the clamping cylinder is symmetrically and fixedly provided with two sets of clamping claws. The clamping cylinder is used to drive the two sets of clamping claws to move closer to each other or further away from each other.

[0012] Preferably, the unloading section further includes an unloading plate fixed to the workbench, and the unloading plate is inclined.

[0013] Preferably, the clamping cylinder is fixed to the translation mechanism; The mounting bracket is also equipped with a vertical cylinder, and the drive end of the vertical cylinder is fixedly connected to the translation mechanism.

[0014] Preferably, the bearing plates are arranged in four groups in a circumferential array on the turntable, and the feeding section and the stamping section are symmetrically arranged along the axis of the turntable.

[0015] The beneficial effects of this utility model are: (1) In this utility model, the turntable is driven by a servo motor to rotate the carrier plate to the loading section. The target substrate is placed on the carrier plate by a robot or manually. Then, the mica sheet is assembled on the target substrate. Next, the carrier plate is transferred to the stamping section by the turntable. The mica sheet and the target substrate are installed and fixed by rivets by stamping. After installation, the carrier plate is transferred to the unloading section by the turntable. The installed target substrate and mica sheet are unloaded. This process is repeated. The loading, stamping and unloading in this utility model are independent of each other and can be carried out simultaneously, which effectively improves the assembly efficiency. (2) The carrier plate of this utility model is arranged in four groups in a circumferential array on the turntable, and the feeding part and the stamping part are symmetrically arranged along the axis of the turntable. Therefore, during the feeding process, there is a certain distance between the feeding part and the stamping part. Even if the target substrate and mica sheet are fed manually, the safety factor is higher. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a structural schematic diagram of a mica sheet stamping installation device according to the present invention; Figure 2 This is a structural schematic diagram of a mica sheet stamping installation device according to the present invention; Figure 3 This is a structural schematic diagram of a mica sheet stamping installation device according to the present invention; Figure 4 This is a structural schematic diagram of a mica sheet stamping installation device according to the present invention.

[0018] In the diagram: 1. Workbench; 2. Turntable; 3. Lifting cylinder; 4. Clamping mechanism; 5. Target substrate; 101. Mounting frame; 102. Unloading plate; 103. Loading section; 104. Stamping section; 105. Unloading section; 201. Bearing plate; 202. Baffle; 203. Reserved slot; 301. Lifting plate; 302. Stamping seat; 303. Guide rod; 501. Mica sheet; 502. Positioning hole; 503. Upward flange structure; 504. Locking hole; 505. Rivet; 601. Vertical cylinder; 602. Clamping cylinder; 603. Gripper. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0020] Example 1 Please see Figures 1-3 As shown, this utility model is a mica sheet stamping installation device, including a worktable 1, a turntable 2 rotatably arranged on the worktable 1, and a servo motor fixedly arranged on the worktable 1, with the drive end of the servo motor fixed to the turntable 2; specifically, in this embodiment, the turntable 2 can be driven by the servo motor to rotate circumferentially on the worktable 1.

[0021] In this embodiment, please refer to Figures 1-2 as well as Figure 4 Several sets of support plates 201 for positioning target substrate 5 are fixedly arranged in a circumferential array on the turntable 2; among them, several sets of positioning holes 502 for snapping mica sheet 501 are opened on the target substrate 5, and snap holes 504 corresponding to the positioning holes 502 are opened on the mica sheet 501, and snap holes 504 are used to embed rivets 505. It can be explained that, in this embodiment, when installing and fixing the mica sheet 501 to the target substrate 5, the rivet 505 is first inserted into the snap hole 504 on the mica sheet 501, and then the mica sheet 501 is assembled onto the target substrate 5, so that the rivet 505 can pass through the positioning hole 502, so that the mica sheet 501 and the target substrate 5 can be installed and fixed by the rivet 505 through the stamping method.

[0022] In addition, in this embodiment, each set of target substrates 5 is installed corresponding to three sets of mica sheets 501, and two sets of card holes 504 are opened on each set of mica sheets 501.

[0023] As a further embodiment, a loading section 103, a stamping section 104, and a unloading section 105 are sequentially arranged on the workbench 1 on one side of the turntable 2. Specifically, the loading section 103 is used to load the target substrate 5 into the support plate 201; the stamping section 104 is used to stamp and fix the mica sheet 501 to the target substrate 5; and the unloading section 105 is used to unload the installed target substrate 5 and mica sheet 501. It can be noted that in this embodiment, the turntable 2 is driven to rotate by a servo motor to rotate the support plate 201 to the loading section 103. The target substrate 5 is then placed on the support plate 201 using a robotic arm or manually, and the mica sheet 501 is then assembled. On the target substrate 5, the carrier plate 201 is then transferred to the stamping section 104 via the turntable 2. The mica sheet 501 is installed and fixed to the target substrate 5 by the rivets 505 through the stamping method. After the installation is completed, the carrier plate 201 is transferred to the unloading section 105 as the turntable 2 continues to drive it. The installed target substrate 5 and mica sheet 501 are then unloaded. This process is repeated. In this embodiment, the loading, stamping and unloading are independent of each other and can be carried out simultaneously, which effectively improves the assembly efficiency. Accordingly, in this embodiment, four sets of support plates 201 are arranged in a circumferential array on the turntable 2, and the feeding part 103 and the stamping part 104 are symmetrically arranged along the axis of the turntable 2. Therefore, during the feeding process, there is a certain distance between the feeding part 103 and the stamping part 104, so even if the target substrate 5 and the mica sheet 501 are fed manually, the safety factor is higher.

[0024] Example 2 Based on Example 1, please refer to Figures 1-2When the target substrate 5 is transferred onto the support plate 201, in order to position the target substrate 5 and improve the subsequent assembly and stamping accuracy, in this embodiment, several sets of baffles 202 are fixedly arranged on the edge of the support plate 201. Specifically, in this embodiment, when the target substrate 5 is transferred onto the support plate 201 through the baffles 202, the target substrate 5 can be positioned and limited by the baffles 202, which can not only ensure the positioning accuracy of the target substrate 5, but also improve the accuracy of subsequent stamping.

[0025] Please refer to Figures 1-2 In order to ensure that the rivet 505 expands below the positioning hole 502 during stamping, in this embodiment, the bearing plate 201 is provided with a reserved groove 203 corresponding to the positioning hole 502. It can be explained that after the rivet 505 passes through the positioning hole 502, it can be embedded into the reserved groove 203. As the rivet 505 is stamped, the bottom of the rivet 505 expands and fits against the target substrate 5, thereby clamping and fixing the target substrate 5 and the mica sheet 501.

[0026] In this embodiment, please refer to Figures 1-2 The stamping section 104 includes a mounting bracket 101 fixed on the workbench 1. A lifting cylinder 3 is fixedly arranged on the mounting bracket 101. The drive end of the lifting cylinder 3 is fixed to the lifting plate 301. A stamping seat 302 is fixedly arranged on the side of the lifting plate 301 facing the workbench 1. It can be explained that as the turntable 2 drives the assembled target substrate 5 and mica sheet 501 to move to the stamping section 104, the lifting cylinder 3 can drive the lifting plate 301 to move towards the workbench 1. The lifting plate 301 drives the stamping seat 302 to perform stamping processing on the rivet 505.

[0027] Specifically, in order to improve the stability of the movement of the lifting plate 301, a guide rod 303 is fixedly arranged on the lifting plate 301 and slidably inserted into the mounting frame 101. It can be explained that when the lifting cylinder 3 of this embodiment drives the lifting plate 301 to rise and fall, it can simultaneously drive the guide rod 303 to slide and rise and fall on the mounting frame 101, thereby improving the stability of the movement of the lifting plate 301.

[0028] Please refer to Figures 1-2 The unloading section 105 includes a clamping mechanism 4 arranged on the workbench 1. The target substrate 5 has an upturned edge structure 503 on its side edge. The clamping mechanism 4 is used to clamp the upturned edge structure 503. It can be noted that in this embodiment, after the target substrate 5 and the mica sheet 501 are connected and fixed by stamping, the turntable 2 drives it to rotate to the unloading section 105. The clamping mechanism 4 can clamp and fix the upturned edge structure 503 of the target substrate 5 to transfer it to the collection process.

[0029] As a further embodiment, the clamping mechanism 4 includes a clamping cylinder 602. The driving end of the clamping cylinder 602 is symmetrically and fixedly provided with two sets of clamping claws 603. The clamping cylinder 602 is used to drive the two sets of clamping claws 603 to move closer to each other or move away from each other. It can be explained that when clamping the target substrate 5, the clamping cylinder 602 can drive the two sets of clamping claws 603 to move closer to each other to clamp the upper flange structure 503. After being transferred to the unloading position, the clamping cylinder 602 drives the two sets of clamping claws 603 to move away from each other to achieve unloading.

[0030] In this embodiment, in order to transfer the target substrate 5 after unloading, the unloading part 105 also includes an unloading plate 102 fixed on the workbench 1, and the unloading plate 102 is inclined; specifically, after the gripper 603 grips the target 5, it can be transferred to the unloading plate 102 and slid through the unloading plate 102 to the next processing step or for collection.

[0031] To drive the clamping cylinder 602 to move and transfer the target substrate 5, please refer to... Figure 2 The clamping cylinder 602 is fixed on the translation mechanism 6; a vertical cylinder 601 is also fixedly arranged on the mounting frame 101, and the driving end of the vertical cylinder 601 is fixedly connected to the translation mechanism 6; it can be explained that in this embodiment, when gripping the target substrate 5, the vertical cylinder 601 can drive the translation mechanism 6 and the clamping cylinder 602 to move up and down in the vertical direction so that the gripper 603 can grip it. After gripping, the translation mechanism 6 can drive the gripper 603 to move towards the unloading plate 102 to transfer the target substrate 5, thereby achieving the effect of automated unloading and transfer.

[0032] An installation method for a mica sheet stamping type mounting device includes the following steps: Please see Figures 1-4 S1. Insert the rivet 505 into the slot 504 on the mica sheet 501; S2. Assemble the mica sheet 501 onto the target substrate 5, so that the rivet 505 passes through the positioning hole 502; S3. The servo motor drives the turntable 2 to rotate, so as to rotate the support plate 201 to the loading section 103; S4. Place the target substrate 5 on the carrier plate 201 using a robotic arm or manually, and then assemble the mica sheet 501 onto the target substrate 5. S5. The carrier plate 201 is transferred to the stamping section 104 by the turntable 2, and the mica sheet 501 is installed and fixed to the target substrate 5 by the rivet 505 by the stamping method. S6. After installation, as the turntable 2 continues to drive the carrier plate 201 to the unloading section 105, the installed target substrate 5 and mica sheet 501 are unloaded, and so on.

[0033] In the description of this utility model, it should be understood that the terms "upper," "lower," "left," and "right," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or a specific orientational structure and operation. Therefore, they should not be construed as limitations on this utility model. Furthermore, "first" and "second" are only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "multiple" means two or more.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A mica sheet stamping installation device, comprising a workbench (1), characterized in that, A turntable (2) is rotatably arranged on the workbench (1), and a servo motor is fixedly arranged on the workbench (1). The drive end of the servo motor is fixed to the turntable (2). The turntable (2) is fixedly arranged in a circumferential array with several sets of support plates (201) for positioning the target substrate (5); the target substrate (5) is provided with several sets of positioning holes (502) for snapping onto the mica sheet (501), and the mica sheet (501) is provided with snap holes (504) corresponding to the positioning holes (502), and the snap holes (504) are used to embed rivets (505). The turntable (2) has a loading section (103), a stamping section (104) and a unloading section (105) arranged sequentially on one side of the workbench (1). The loading section (103) is used to load the target substrate (5) into the support plate (201). The stamping section (104) is used to stamp and fix the mica sheet (501) and the target substrate (5). The unloading section (105) is used to unload the installed target substrate (5) and mica sheet (501).

2. The mica sheet stamping installation device according to claim 1, characterized in that, Several sets of baffles (202) are fixedly arranged on the edge of the bearing plate (201).

3. The mica sheet stamping installation device according to claim 2, characterized in that, The support plate (201) has a reserved groove (203) corresponding to the positioning hole (502).

4. The mica sheet stamping installation device according to claim 1, characterized in that, The stamping part (104) includes a mounting bracket (101) fixed on the workbench (1). A lifting cylinder (3) is fixedly arranged on the mounting bracket (101). The driving end of the lifting cylinder (3) is fixed to the lifting plate (301). A stamping seat (302) is fixedly arranged on the side of the lifting plate (301) facing the workbench (1).

5. The mica sheet stamping installation device according to claim 4, characterized in that, The lifting plate (301) is fixedly provided with guide rods (303) that are slidably inserted into the mounting frame (101).

6. The mica sheet stamping installation device according to claim 4, characterized in that, The unloading section (105) includes a clamping mechanism (4) arranged on the workbench (1). The target substrate (5) has an upturned edge structure (503) on its side edge, and the clamping mechanism (4) is used to clamp the upturned edge structure (503).

7. The mica sheet stamping installation device according to claim 6, characterized in that, The clamping mechanism (4) includes a clamping cylinder (602). The driving end of the clamping cylinder (602) is symmetrically and fixedly provided with two sets of grippers (603). The clamping cylinder (602) is used to drive the two sets of grippers (603) to move closer to each other or further away from each other.

8. The mica sheet stamping installation device according to claim 1, characterized in that, The unloading section (105) also includes an unloading plate (102) fixed on the workbench (1), and the unloading plate (102) is inclined.

9. The mica sheet stamping installation device according to claim 7, characterized in that, The clamping cylinder (602) is fixed on the translation mechanism (6); The mounting bracket (101) is also fixedly equipped with a vertical cylinder (601), and the driving end of the vertical cylinder (601) is fixedly connected to the translation mechanism (6).

10. The mica sheet stamping installation device according to claim 1, characterized in that, The bearing plate (201) is arranged in four groups in a circumferential array on the turntable (2), and the feeding part (103) and the stamping part (104) are symmetrically arranged along the axis of the turntable (2).

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