A tool holder tooling for limiting the length of a tool magazine of a super versatile machine tool

CN224866818UActive Publication Date: 2026-10-20MAKINO J CHINA CO LTD
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Patent Information

Application Number
CN202522496532.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-10-20
Estimated Expiration
2035-11-25

AI Technical Summary

Technical Problem

现有机床通用夹具大多数都是对于加工零件刀具长度是有使用限制的,对于现在持续发展的新能源汽车市场,为满足新能源电机高转速要求,减速器后壳内置很长的油道孔,通常需要使用长刀具为时,往往都是选择大型号的设备,对设备刀库限制刀长要求高,现有的工装夹具无法满足其要求

Benefits of technology

[0012]1、安装维护方便,该刀夹工装采用模块化设计,集成度高,安装方便,与自动化机床配合使用,只需要在程式中选取需要的功能即可,并且其功能部件的检测及检修效率高。

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Abstract

The utility model discloses a kind of tool holder tooling for the size limit length of super universal machine tool tool magazine, including fixture base, the machining fixture assembly of being fixed in the top of the fixture base and the tool holder mechanism being installed in the side of the machining fixture assembly by chip prevention sheet metal, the fixture base and the machining fixture assembly form one or more tool protection zones, the tool holder mechanism is invertedly arranged and the tool holder mechanism tool clamping area is opposite to the tool protection zone setting. The tool holder tooling realizes tool built-in, can satisfy long drill tool tool changing application, technical threshold is low, safety is high, and application prospect is extensive.
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Description

Technical Field

[0001] This utility model relates to the field of machine tool processing technology, and in particular to a tool holder fixture for limiting the length of a tool magazine in a universal machine tool. Background Technology

[0002] Currently, there are many machine tool manufacturers both domestically and internationally. Machine tool fixtures are a crucial component of machine tool equipment. In parts machining, fixtures play a key role in effective positioning and clamping, rational spatial arrangement, part machining posture, and tool placement. They ensure the accuracy, consistency, and stability of part installation, and facilitate the convenient and safe placement of tools within the fixture. Most existing general-purpose machine tool fixtures have limitations on the length of tools used in machining parts. For the rapidly developing new energy vehicle market, to meet the high-speed requirements of new energy motors, the reducer housing has a long internal oil passage, often requiring long tools. This often necessitates the selection of large-scale equipment, placing high demands on the tool magazine's tool length limitations, which existing fixtures cannot meet. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model proposes a tool holder fixture for limiting the length of tool magazines in ultra-universal machine tools. This tool holder fixture enables the tool to be internally mounted, meets the requirements for tool changing of long drill bits, has low technical barriers, high safety, and broad application prospects.

[0004] A tool holder fixture for limiting the length of a tool magazine in a universal machine tool includes a fixture base, a machining fixture assembly fixed to the top of the fixture base, and a tool holder mechanism mounted on the side of the machining fixture assembly via a chip-proof sheet metal. The fixture base and the machining fixture assembly enclose one or more tool protection zones. The tool holder mechanism is inverted, and the tool clamping area of ​​the tool holder mechanism is positioned directly opposite the tool protection zone.

[0005] As a preferred embodiment of the above technical solution, the fixture base includes a base plate, on which multiple sets of upright plates are vertically fixed. The area between two adjacent upright plates is a tool protection area. The outer surface of the upright plate located at the edge is provided with anti-chip sheet metal. The fixture base also includes an oil passage docking block that communicates with the oil passages on the base plate and the upright plates.

[0006] As a preferred embodiment of the above technical solution, the tool clamping mechanism includes a mounting base, on which spring-loaded tool clamp A and spring-loaded tool clamp B are mounted opposite each other, and the spring-loaded tool clamp A and the spring-loaded tool clamp B form the tool clamping area.

[0007] As a preferred embodiment of the above technical solution, a clip positioning key is installed between the spring clip A and the spring clip B. The clip positioning key is used to prevent the spring clip A and the spring clip B from excessively retracting and clamping.

[0008] As a preferred embodiment of the above technical solution, the mounting base is provided with a tool positioning air detection device directly opposite the tool clamping area.

[0009] As a preferred embodiment of the above technical solution, the tool clamping mechanism is provided in multiple sets in parallel.

[0010] As a preferred embodiment of the above technical solution, the anti-chip sheet metal is provided with a set of flushing nozzles for each set of the blade clamping mechanism.

[0011] The beneficial effects of this utility model are as follows:

[0012] 1. Easy to install and maintain: This tool holder adopts a modular design with high integration and is easy to install. When used with automated machine tools, you only need to select the required functions in the program. In addition, the detection and maintenance efficiency of its functional components is high.

[0013] 2. Good operability: This tool holder is compatible with spatial layout, with built-in tools and parts processing. The built-in tool holder replaces the traditional manual tool changing and manual spray cleaning methods. No professional personnel are required to operate it, which lowers the threshold for equipment and personnel use. Robots and automation programs can operate the tools and complete related tasks.

[0014] 3. Good versatility: This structure is suitable for machining most machine tool fixtures with built-in cutting tools or similar shaped parts. The upper and lower fixture structure design facilitates product changeover and the development of new products for expansion and compatibility. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the fixture base.

[0017] Figure 3 This is a schematic diagram of the tool holder mechanism.

[0018] The attached diagram is labeled as follows: 1-Clamping base, 101-Base plate, 102-Upright plate, 103-Anti-chip sheet metal II, 104-Oil circuit connection block, 2-Machining fixture assembly, 3-Anti-chip sheet metal I, 4-Tool clamping mechanism, 401-Mounting base, 402-Spring tool clamp A, 403-Spring tool clamp B, 404-Tool clamping positioning key, 405-Tool positioning air detection device, 5-Tool protection area, 6-Tool clamping area, 7-Flush nozzle. Detailed Implementation

[0019] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0020] like Figures 1 to 3 The tool holder fixture shown is for limiting the length of a tool magazine in a universal machine tool. It includes a fixture base 1, a machining fixture assembly 2 fixed to the top of the fixture base 1, and a tool holder mechanism 4 mounted on the side of the machining fixture assembly 2 via a chip-proof sheet metal 3. The fixture base 1 and the machining fixture assembly 2 enclose one or more tool protection areas 5. The tool holder mechanism 4 is inverted and the tool clamping area 6 of the tool holder mechanism 4 is positioned directly opposite the tool protection area 5.

[0021] In this embodiment, the fixture base 1 includes a base plate 101, on which multiple sets of upright plates 102 are vertically fixed. The area between two adjacent upright plates 102 is a tool protection area 5. The outer surface of the upright plate 102 located at the edge is provided with anti-chip sheet metal 103. The fixture base 1 also includes an oil passage docking block 104 that is connected to the oil passages on the base plate 101 and the upright plates 102.

[0022] In this embodiment, the tool clamping mechanism 4 includes a mounting base 401, on which spring-loaded tool clamps A402 and B403 are mounted opposite each other, forming the tool clamping area 6.

[0023] In this embodiment, a blade clamp positioning key 404 is installed between the spring blade clamp A402 and the spring blade clamp B403. The blade clamp positioning key 404 is used to prevent the spring blade clamp A402 and the spring blade clamp B403 from excessively retracting and clamping.

[0024] In this embodiment, a tool positioning gas detection device 405 is provided on the mounting base 401 directly opposite the tool clamping area 6.

[0025] In this embodiment, multiple sets of the blade clamping mechanism 4 are arranged in parallel.

[0026] In this embodiment, a set of flushing nozzles 7 is provided on the anti-chip sheet metal 3 opposite to each set of the knife clamp mechanism 4.

[0027] The innovation of this application lies in providing a layered tool holder fixture that is suitable for the length limitations of tool magazines in ultra-universal machine tools. The bottom layer is a fixture base 1, the middle layer is a tool holder mechanism 4 and a tool protection zone 6 positioned opposite the tool holder mechanism 4, and the upper layer is a machining fixture assembly 2.

[0028] Specifically, the spring clips A402 and B403 are driven to move relative to each other by the drive mechanism built into the mounting base 401 (this drive mechanism is existing technology and will not be described in detail here), thereby clamping the tool. Most of the tool area is directly hidden in the tool protection area 5, which can play a good protective role. The tool clip positioning key 404 is used to prevent the spring clips A402 and B403 from excessively retracting and clamping, thus protecting the spring clips and the tool. The tool positioning air detection device 405 can detect whether the tool clip mechanism 4 is clamping the tool and feed back to the control terminal, so as to accurately realize the picking and putting of the tool.

[0029] The machining fixture assembly 2 is a conventional technical means in this field. It is conventionally configured with components such as a mounting base plate, positioning pins, guide blocks, flushing nozzles, and hydraulic clamping devices. The above-mentioned structural components can be flexibly positioned on the mounting base plate as needed.

[0030] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tool holder fixture for limiting the length of a tool magazine in a universal machine tool, characterized in that: The device includes a fixture base, a machining fixture assembly fixed to the top of the fixture base, and a tool clamping mechanism mounted on the side of the machining fixture assembly via a chip-proof sheet metal. The fixture base and the machining fixture assembly enclose one or more tool protection zones. The tool clamping mechanism is inverted and its tool holding area is directly opposite the tool protection zone.

2. The tool holder fixture for limiting the length of a tool magazine in a universal machine tool according to claim 1, characterized in that: The fixture base includes a base plate, on which multiple sets of upright plates are vertically fixed. The area between two adjacent upright plates is a tool protection zone. The outer surface of the upright plate located at the edge is provided with anti-chip sheet metal. The fixture base also includes an oil passage docking block that is connected to the oil passages on the base plate and the upright plates.

3. The tool holder fixture for limiting the length of a tool magazine in a universal machine tool according to claim 1, characterized in that: The tool clamping mechanism includes a mounting base, on which spring-loaded tool clamp A and spring-loaded tool clamp B are mounted opposite each other, and spring-loaded tool clamp A and spring-loaded tool clamp B form the tool clamping area.

4. The tool holder fixture for limiting the length of a tool magazine in a universal machine tool according to claim 3, characterized in that: A tool clip positioning key is installed between the spring knife clip A and the spring knife clip B. The tool clip positioning key is used to prevent the spring knife clip A and the spring knife clip B from excessively retracting and clamping.

5. A tool holder fixture for limiting the length of a tool magazine in a universal machine tool according to claim 3, characterized in that: The mounting base is equipped with a tool positioning air detection device directly opposite the tool clamping area.

6. The tool holder fixture for limiting the length of a tool magazine in a universal machine tool according to claim 1, characterized in that: The tool clamping mechanism is provided in multiple sets in parallel.

7. A tool holder fixture for limiting the length of a tool magazine in a universal machine tool according to claim 6, characterized in that: The anti-chip sheet metal is provided with a set of flushing nozzles for each set of the blade clamping mechanism.