High-precision milling and grinding machine tool for ship structure

CN224866870UActive Publication Date: 2026-10-20HUBEI HONGXING MARINE EQUIPMENT CO LTD
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Patent Information

Application Number
CN202522326004.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-03
Publication Date
2026-10-20
Estimated Expiration
2035-11-03

AI Technical Summary

Technical Problem

[0005]为了弥补以上不足,本实用新型提供了一种船舶结构件高精度铣磨机床,旨在改善现有技术中,用于工件加工的机床存在的夹持装置需要针对不同尺寸的工件进行繁琐的手动调整、适应性差,以及废屑收集装置拆装不便、清理效率低的问题

Benefits of technology

[0020]1、本实用新型,通过设置气缸、支撑块、旋转板以及夹持块,并使支撑块与气缸和旋转板固定连接,利用旋转板上开设的限位槽导向夹持块,解决了现有技术中夹持装置需要针对不同尺寸工件进行繁琐调整、适应性差且夹持效率低的问题,达到了能够快速、稳定地对不同尺寸结构件进行自适应夹持,显著提高加工的灵活性与自动化程度的效果。

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Abstract

The utility model relates to mechanical processing equipment technical field discloses a kind of high-precision milling and grinding machine tool of ship structure, the self-adapting clamping machine tool including lathe main body, rotating pedestal, placing plate, clamping block, cylinder, support block, rotating plate and rotating rod;Rotating rod is vertically installed on rotating pedestal, and rotating plate is rotatably arranged on rotating rod;The piston rod end of cylinder is fixedly connected with support block, and support block is fixedly connected with rotating plate;The lower surface of rotating plate is provided with the limiting slot for guiding clamping block, and one end of clamping block is slidably embedded in limiting slot.The utility model drives rotating plate to rotate by cylinder, and realizes the self-adapting clamping of different size workpieces using limiting slot guiding clamping block, improves processing flexibility;Meanwhile, through the cooperation of sliding, magnetic attraction and positioning pin, the quick disassembly of scrap box is realized, and it is convenient to clean in time, and the use convenience of equipment is improved.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical processing equipment technology, and in particular to a high-precision milling machine tool for ship structural components. Background Technology

[0002] In the field of machining, machine tools are indispensable equipment for forming parts. Before performing machining operations such as milling and drilling, the first step is to stably and reliably fix the workpiece to be processed on the machine tool's worktable. Currently, various clamping devices are commonly used to achieve this, such as manual vises, clamping plates, or special fixtures customized according to the specific shape of the workpiece.

[0003] However, these conventional clamping devices have revealed shortcomings in adaptability in practical applications. When the size or shape of the workpiece to be processed changes, operators usually need to spend a lot of time making manual adjustments, such as repositioning the clamping blocks, replacing the pressure plates, or even replacing the entire fixture. This cumbersome adjustment process not only significantly reduces production efficiency and increases auxiliary time, but also places high demands on the skills of operators, making it difficult to meet the needs of modern production for high efficiency, flexibility, and automation.

[0004] Therefore, this utility model proposes a high-precision milling machine tool for ship structural components to overcome the shortcomings of the prior art. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a high-precision milling machine tool for ship structural parts, aiming to improve the existing technology of machine tools used for workpiece processing, which have problems such as the need for cumbersome manual adjustment of clamping devices for workpieces of different sizes, poor adaptability, and inconvenient disassembly and assembly of waste collection devices with low cleaning efficiency.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A high-precision milling machine tool for ship structural components includes: a machine tool body, a rotating base, a placement plate and a clamping block; as well as a cylinder, a support block, a rotating plate and a rotating rod.

[0008] The rotating rod is vertically mounted on the rotating base, and the rotating plate is rotatably mounted on the rotating rod.

[0009] Furthermore, the cylinder, support block, rotating plate, and clamping block are combined in the following way: the piston rod end of the cylinder is fixedly connected to the support block, the support block is fixedly connected to the rotating plate, the lower surface of the rotating plate is provided with a limiting groove for guiding the clamping block, and one end of the clamping block is slidably embedded in the limiting groove.

[0010] Preferably, the rotating plate is provided with a limit block to limit the rotation range of the rotating plate.

[0011] Preferably, the machine tool body is further provided with a clamping body for supporting the clamping block.

[0012] Preferably, the adaptive clamping machine tool further includes a waste chip box detachably mounted on the machine tool body, a waste chip hole located above the waste chip box on the machine tool body, a slider on the waste chip box, and a sliding groove on the machine tool body that slides in cooperation with the slider.

[0013] Preferably, the waste chip box is provided with an iron block, and the machine tool body is provided with a magnetic hole corresponding to the position of the iron block. A magnet is installed in the magnetic hole to fix the waste chip box by magnetic attraction.

[0014] Preferably, the waste chip box is also provided with a positioning pin, and the machine tool body is provided with a positioning hole that cooperates with the positioning pin for precise positioning of the waste chip box.

[0015] Preferably, the waste bin is equipped with a second handle for easy operation by the operator to pull out the waste bin.

[0016] Preferably, the adaptive clamping machine tool further includes a rotating shaft rotatably mounted on the machine tool body, with a milling cutter connected to the working end of the rotating shaft for milling the workpiece.

[0017] Preferably, the adaptive clamping machine tool further includes a control panel, which is electrically connected to the cylinder and the rotating shaft respectively, and is used to control the operation of the machine tool.

[0018] Preferably, the adaptive clamping machine tool further includes an observation door that can be opened and closed on the machine tool body, and the observation door is provided with a first handle for convenient observation of the internal processing and operation.

[0019] This utility model has the following beneficial effects:

[0020] 1. This utility model, by setting up a cylinder, a support block, a rotating plate, and a clamping block, and fixing the support block to the cylinder and the rotating plate, and using the limiting groove opened on the rotating plate to guide the clamping block, solves the problems of the existing clamping device requiring cumbersome adjustments for workpieces of different sizes, poor adaptability, and low clamping efficiency. It achieves the effect of quickly and stably adaptively clamping structural parts of different sizes, significantly improving the flexibility and automation of processing.

[0021] 2. This utility model solves the problems of complex installation and fixing process and inconvenient disassembly and cleaning of the waste chip box in the prior art by setting a sliding block and groove, an iron block and a magnet, and a positioning pin and a positioning hole between the waste chip box and the machine tool body. It achieves the effect of fast and convenient disassembly and assembly of the waste chip box, accurate positioning and stable connection, which facilitates timely cleaning of processing waste chips and effectively improves the processing environment. Attached Figure Description

[0022] Figure 1 This is a three-dimensional schematic diagram of a high-precision milling machine tool for ship structural components proposed in this utility model;

[0023] Figure 2 This is a schematic diagram of the rotating plate of a high-precision milling machine tool for ship structural components proposed in this utility model;

[0024] Figure 3 This is a schematic diagram of the magnet of a high-precision milling machine tool for ship structural components proposed in this utility model.

[0025] Legend:

[0026] 1. Machine tool body; 2. Observation door; 3. Milling cutter; 4. Rotary shaft; 5. First handle; 6. Control panel; 7. Slider; 8. Rotating base; 9. Second handle; 10. Waste chip box; 11. Clamping body; 12. Waste chip hole; 13. Cylinder; 14. Support block; 15. Placement plate; 16. Rotating plate; 17. Rotating rod; 18. Clamping block; 19. Slide groove; 20. Magnetic hole; 21. Iron block; 22. Positioning pin; 23. Positioning hole; 24. Magnet; 25. Limiting groove; 26. Limiting block. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Reference Figures 1-3One embodiment of this utility model is a high-precision milling machine tool for ship structural components. The adaptive clamping machine tool includes a machine tool body 1, and a rotating base 8, a placement plate 15, and a clamping block 18 disposed on the machine tool body 1. The placement plate 15 is used to support the structural component to be processed, and the clamping block 18 is used to clamp and fix the structural component. The machine tool also includes a cylinder 13, a support block 14, a rotating plate 16, and a rotating rod 17. The rotating rod 17 is vertically installed on the rotating base 8 and provides a rotation center for the rotating plate 16. The rotating plate 16 is rotatably disposed on the rotating rod 17.

[0029] The cylinder 13 serves as a power source, with its piston rod end fixedly connected to the support block 14. The support block 14 is fixedly connected to the rotating plate 16, thereby converting the linear motion of the cylinder 13 into the rotational motion of the rotating plate 16. The lower surface of the rotating plate 16 is provided with a limiting groove 25 for guiding the clamping block 18. One end of the clamping block 18 is slidably embedded in the limiting groove 25. The rotation of the rotating plate 16 drives the clamping block 18 to move, thereby achieving adaptive clamping of structural parts of different sizes.

[0030] The lower surface of the rotating plate 16 is provided with a limiting groove 25 extending radially or along a specific curve, and a limiting block 26 is integrally formed on the rotating plate 16. The limiting block 26 is used to limit the rotation range of the rotating plate 16. The rotating plate 16 is rotatably connected to the rotating rod 17 through its central hole. At the same time, the rotating plate 16 is also fixedly connected to the support block 14 by bolts. The movement of the support block 14 directly drives the rotating plate 16 to rotate.

[0031] Meanwhile, the upper end of the clamping block 18 is provided with a guide structure that matches the shape and size of the limiting groove 25. In the assembled state, the guide structure of the clamping block 18 slides within the limiting groove 25 of the rotating plate 16. When the piston rod of the cylinder 13 extends or retracts, the linear motion generated by it pushing the support block 14 is transmitted to the rotating plate 16 through a fixed connection and converted into the rotational motion of the rotating plate 16 around the rotating rod 17. As the rotating plate 16 rotates, the limiting groove 25 on it drives and guides the clamping block 18 embedded therein, so that the clamping block 18 simultaneously rotates and slides radially along the limiting groove 25. This groove-rail cooperation structure between the rotating plate 16 and the clamping block 18 converts a single drive input into a compound clamping action, ensuring that multiple clamping blocks 18 can synchronously approach and clamp the structural parts to be processed from different directions, thereby realizing the adaptive clamping function for workpieces of different sizes.

[0032] In order to provide a more stable and reliable structural support for the clamping block 18, the machine tool body 1 is also provided with a clamping body 11 for supporting the clamping block 18. The clamping body 11 provides a solid mounting foundation for the clamping block 18 to withstand the force during the clamping process.

[0033] To facilitate the collection and cleaning of waste chips generated during processing, a waste chip hole 12 is provided on the machine tool body 1 above the waste chip box 10. The waste chip box 10 is detachably installed on the lower part of the machine tool body 1. A slider 7 is fixed on the waste chip box 10, and a corresponding sliding groove 19 is provided on the machine tool body 1 to slide with the slider 7. To achieve quick fixation of the waste chip box 10, an iron block 21 is provided on the waste chip box 10. A magnetic hole 20 corresponding to the position of the iron block 21 is provided on the machine tool body 1. A magnet 24 is installed in the magnetic hole 20, and the waste chip box 10 is attracted and fixed by magnetic attraction. To further ensure accurate positioning during installation, a positioning pin 22 is also provided on the waste chip box 10. A positioning hole 23 that cooperates with the positioning pin 22 is provided on the machine tool body 1. A second handle 9 is also connected to the waste chip box 10 to facilitate the operator to pull out the waste chip box 10.

[0034] In order to perform milling of structural parts, a rotating shaft 4 is rotatably mounted on the machine tool body 1. The working end of the rotating shaft 4 is connected to a milling cutter 3. At the same time, the machine tool is also equipped with a control panel 6, which is electrically connected to the cylinder 13 and the rotating shaft 4 respectively, and is used to issue operating commands. In order to ensure operational safety and facilitate observation, an observation door 2 can also be opened and closed on the machine tool body 1. The observation door 2 is equipped with a first handle 5.

[0035] Working principle: When it is necessary to clamp structural parts of different sizes, the cylinder 13 is activated through the control panel 6. The extension and retraction of the cylinder 13 pushes the support block 14, which is fixedly connected to it, to move. Since the support block 14 is fixedly connected to the rotating plate 16, the linear movement of the support block 14 drives the rotating plate 16 to rotate around the rotating rod 17, which is vertically installed on the rotating base 8. As the rotating plate 16 rotates, the limiting groove 25 on it will drive and guide the clamping block 18 embedded therein, so that the clamping block 18 gradually approaches and clamps the structural parts fixed on the placement plate 15 under the support of the clamping body 11. At the same time, the limiting block 26 on the rotating plate 16 plays the role of limiting the rotation range. Through this linkage between the cylinder 13, the support block 14, the rotating plate 16 and the clamping block 18, the problems of cumbersome adjustment and poor adaptability of the clamping device in the prior art are solved. After clamping is completed, the observation door 2 is closed, and the rotating shaft 4 is controlled to rotate through the control panel 6, which drives the milling cutter 3 to perform milling on the structural parts.

[0036] When it is necessary to clean up the waste chips that fall into the waste chip box 10 through the waste chip hole 12 during processing, the operator holds the second handle 9 and pulls the waste chip box 10 outward to overcome the magnetic attraction between the magnet 24 and the iron block 21, and to make the positioning pin 22 disengage from the positioning hole 23. The waste chip box 10 can then slide smoothly out along the slide groove 19 on the machine tool body 1 through the sliding cooperation between the slider 7 and the slide groove 19, the magnetic attraction between the iron block 21 and the magnet 24 in the magnetic hole 20, and the positioning cooperation between the positioning pin 22 and the positioning hole 23, the problems of complicated disassembly and assembly and inconvenient cleaning of the waste chip box 10 in the prior art are solved.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-precision milling machine tool for ship structural components, comprising: The machine tool body (1), and the rotating base (8), the placement plate (15) and the clamping block (18) disposed on the machine tool body (1); Its features are: It also includes a cylinder (13), a support block (14), a rotating plate (16), and a rotating rod (17). The rotating rod (17) is vertically mounted on the rotating base (8), and the rotating plate (16) is rotatably mounted on the rotating rod (17); The piston rod end of the cylinder (13) is fixedly connected to the support block (14), and the support block (14) is fixedly connected to the rotating plate (16); The lower surface of the rotating plate (16) is provided with a limiting groove (25) for guiding the clamping block (18), and one end of the clamping block (18) is slidably embedded in the limiting groove (25).

2. The high-precision milling machine tool for ship structural components according to claim 1, characterized in that, Limiting blocks (26) are provided on the rotating plate (16).

3. The high-precision milling machine tool for ship structural components according to claim 1, characterized in that, The machine tool body (1) is also provided with a clamping body (11) for carrying the clamping block (18).

4. A high-precision milling machine tool for ship structural components according to claim 1, characterized in that, It also includes a waste chip box (10) that is detachably installed on the machine tool body (1). The machine tool body (1) has a waste chip hole (12) located above the waste chip box (10). The waste chip box (10) is provided with a slider (7). The machine tool body (1) is provided with a sliding groove (19) that slides with the slider (7).

5. A high-precision milling machine tool for ship structural components according to claim 4, characterized in that, The waste box (10) is provided with an iron block (21), and the machine tool body (1) is provided with a magnetic hole (20) corresponding to the position of the iron block (21), and a magnet (24) is installed in the magnetic hole (20).

6. A high-precision milling machine tool for ship structural components according to claim 5, characterized in that, The waste chip box (10) is also provided with a positioning pin (22), and the machine tool body (1) is provided with a positioning hole (23) that cooperates with the positioning pin (22).

7. A high-precision milling machine tool for ship structural components according to claim 4, characterized in that, A second handle (9) is connected to the waste bin (10).

8. A high-precision milling machine tool for ship structural components according to claim 1, characterized in that, It also includes a rotating shaft (4) rotatably mounted on the machine tool body (1), and the working end of the rotating shaft (4) is connected to a milling cutter (3).

9. A high-precision milling machine tool for ship structural components according to claim 8, characterized in that, It also includes a control panel (6), which is electrically connected to the cylinder (13) and the rotating shaft (4).

10. A high-precision milling machine tool for ship structural components according to claim 1, characterized in that, It also includes an observation door (2) that can be opened and closed on the machine tool body (1), and the observation door (2) is provided with a first handle (5).