A bearing cover hydraulic tool

Abstract

The utility model belongs to mechanical spare processing technical field belongs to, a bearing cover hydraulic tool, including base plate, be provided with at least one group workpiece positioning and clamping assembly on the base plate, every workpiece positioning and clamping assembly all includes support base, two pressure device, V type fixed positioning block, V type sliding positioning block, at least one groove positioning block, the support base is convex type of middle high left and right side low, two pressure device are located support base side and with respectively support base left and right side correspond, V type fixed positioning block and V type sliding positioning block are respectively set up in the left and right two ends of support base and open inwards, for clamping the left and right end of workpiece, V type fixed positioning block is fixed with support base, V type sliding positioning block is slidably connected with support base, the middle part of groove positioning block has the groove matched with workpiece width and is set up in the left and right low side of support base. The utility model can effectively adapt to the deformation of small bearing cover class aluminum alloy die casting and the variation of blank size.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical parts processing technology, and specifically relates to a hydraulic tooling for bearing covers. Background Technology

[0002] In the machining of bearing cover-type workpieces, especially for small, thin-walled aluminum alloy die-cast parts, the workpieces are easily deformed and the dimensions of the blanks can change. General tooling positioning is not suitable for the blank state. After the workpiece is machined, the dimensions around the machined holes are unstable. Due to workpiece deformation or changes in blank dimensions, inconsistencies in the dimensions around the workpiece will occur, thus affecting the quality of the product. Utility Model Content

[0003] This invention addresses the aforementioned problems and overcomes the shortcomings of existing technologies by providing a hydraulic tooling for bearing covers. This invention can effectively adapt to the deformation and changes in blank size of small aluminum alloy die-cast bearing covers, ensuring accurate positioning, preventing incorrect workpiece installation, and improving processing efficiency.

[0004] To achieve the above objectives, the present invention adopts the following technical solution.

[0005] This utility model provides a hydraulic tooling for a bearing cover, including a base plate on which at least one set of workpiece positioning and clamping assemblies are provided. Each set of workpiece positioning and clamping assemblies includes a support base, two clamping devices, a V-shaped fixed positioning block, a V-shaped sliding positioning block, and at least one grooved positioning block. The support base is a convex shape with a higher center and lower sides. The two clamping devices are located on the sides of the support base and correspond to the left and right sides of the support base, respectively. The V-shaped fixed positioning block and the V-shaped sliding positioning block are respectively disposed at the left and right ends of the support base with their openings facing inward, for clamping the left and right ends of the workpiece. The V-shaped fixed positioning block is fixed to the support base, and the V-shaped sliding positioning block is slidably connected to the support base. The grooved positioning block has a groove in the middle that matches the width of the workpiece and is disposed on the lower left and right sides of the support base.

[0006] Furthermore, the support base is provided with anti-misalignment positioning blocks at both the front and rear of the middle high point, and the two anti-misalignment positioning blocks are used to position the straight part in the middle of the workpiece.

[0007] Furthermore, the clamping device includes a hydraulic lever cylinder and a pressure plate. The hydraulic lever cylinder is connected to the base plate and drives the pressure plate to clamp the arc-shaped portions on both sides of the workpiece through a lever mechanism.

[0008] Furthermore, a handle is provided on the outer side of the V-shaped sliding positioning block, and the V-shaped sliding positioning block is moved by the handle.

[0009] Furthermore, there are two groove positioning blocks, which are arranged in a straight line on the left and right low sides of the support base.

[0010] Furthermore, each pair of workpiece positioning and clamping components constitutes a pair, and the workpiece positioning and clamping components in each pair are arranged symmetrically relative to each other. Multiple pairs of workpiece positioning and clamping components are provided on the base plate.

[0011] Furthermore, the substrate is also provided with lifting rings for hoisting.

[0012] The beneficial effects of this utility model.

[0013] This invention utilizes a convex-shaped support base to provide three-point rigid support for the workpiece bottom. Multiple positioning blocks are combined for positioning, effectively addressing issues arising from thin-walled, easily deformable workpieces and variations in the blank's dimensions, ensuring the stability of the dimensions around the machined holes. Anti-misinstallation positioning blocks on the workpiece side effectively prevent incorrect installation, reducing quality risks. A hydraulic lever cylinder is used for clamping, ensuring sufficient and stable clamping force during processing. By setting multiple positioning and clamping components on the base plate, a single tooling fixture can complete multi-station production, significantly improving processing efficiency. Workpiece installation is simple and quick, reducing labor intensity. Attached Figure Description

[0014] To make the technical problems solved, the technical solutions, and the beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the structure of the present invention after the hidden pressure plate is installed.

[0017] Figure 3 This is a schematic diagram of the structure of this utility model in the state of clamping the workpiece.

[0018] The markings in the diagram are as follows: 1 is the base plate, 2 is the support base, 3 is the V-shaped fixed positioning block, 4 is the V-shaped sliding positioning block, 5 is the groove positioning block, 6 is the anti-misassembly positioning block, 7 is the hydraulic lever cylinder, 8 is the pressure plate, 9 is the handle, 10 is the lifting ring, and 11 is the workpiece. Detailed Implementation

[0019] As shown in the accompanying drawings, this embodiment provides a hydraulic tooling for bearing covers, including a base plate 1. The base plate 1 is also provided with a lifting ring 10 for lifting. The base plate 1 is provided with four sets of workpiece positioning and clamping assemblies. Each pair of positioning and clamping assemblies forms a pair and is arranged symmetrically. The two pairs of positioning and clamping assemblies are arranged on the left and right sides of the base plate 1. One set of tooling constitutes four workstations, which improves processing efficiency.

[0020] Each workpiece positioning and clamping assembly includes a support base 2, two clamping devices, a V-shaped fixed positioning block 3, a V-shaped sliding positioning block 4, two grooved positioning blocks 5, and two anti-misalignment positioning blocks 6.

[0021] The support base 2 is a convex shape with a high center and low sides, which is used to match the shape of the corresponding flat center and rounded sides of the workpiece 11. While supporting the workpiece 11, it can also provide rigid support and positioning for the three points at the bottom of the workpiece 11.

[0022] Two clamping devices are located on the side of the support base 2 and correspond to the left and right sides of the support base 2 respectively. The clamping devices include a hydraulic lever cylinder 7 and a pressure plate 8. The hydraulic lever cylinder 7 is connected to the base plate 1 and drives the pressure plate 8 to clamp the two arc-shaped parts of the workpiece 11 through the lever mechanism.

[0023] V-shaped fixed positioning block 3 and V-shaped sliding positioning block 4 are respectively set at the left and right ends of the support base 2 with their openings facing inward, and are used to clamp the left and right ends of the workpiece 11. V-shaped fixed positioning block 3 is fixed to the support base 2, and V-shaped sliding positioning block 4 is slidably connected to the support base 2. A handle 9 is provided on the outside of V-shaped sliding positioning block 4, and V-shaped sliding positioning block 4 can be moved by the handle 9.

[0024] The connection between the V-shaped sliding positioning block 4 and the support base 2 can be in the form of a sliding pair consisting of a guide block and a guide rail, or it can be connected to the support base 2 through a structure that can pull the V-shaped sliding positioning block 4 and elastically reset it. It should be emphasized that the relative connection between the two is not limited to the form described, but is only used as an example. Since the relative sliding connection structure is very common in the prior art, the specific structure will not be described here. Any structure that can achieve relative sliding is acceptable.

[0025] The slidable V-shaped sliding positioning block 4 facilitates the loading and unloading of the workpiece 11. When installing the workpiece 11, the operator slides the V-shaped sliding positioning block 4 backward by hand, placing the outer arc wall of one side of the workpiece 11 into the V-groove of the V-shaped fixed positioning block 3. Then, the V-shaped sliding positioning block 4 is reset so that the V-groove of the V-shaped sliding positioning block 4 corresponds to the outer arc wall of the other side of the workpiece 11, and together with the V-shaped fixed positioning block 3, the end of the workpiece 11 is positioned.

[0026] The groove positioning block 5 has a groove in the middle that matches the width of the workpiece 11. The two groove positioning blocks 5 are arranged in a straight line on the left and right low sides of the support base 2, respectively, to position the two arc-shaped parts of the workpiece 11 in the groove.

[0027] Two anti-misalignment positioning blocks 6 are respectively set at the front and rear of the middle high position of the support base 2. The two anti-misalignment positioning blocks 6 are used to position the straight part in the middle of the workpiece 11 to prevent the workpiece 11 from being misaligned and improve the processing quality.

[0028] The general workflow is as follows: 1. The operator holds workpiece 11 and slides the V-shaped sliding positioning block 4 backward.

[0029] 2. Place the workpiece 11 on the support base 2, ensuring that the straight part in the middle of the workpiece 11 is located between the two anti-misalignment positioning blocks 6, the arc-shaped parts on both sides are stuck in the groove of the groove positioning block 5, and the arc-shaped outer wall at one end is placed in the V-shaped groove of the V-shaped fixing positioning block 3.

[0030] 3. The operator resets the V-shaped sliding positioning block 4 so that the V-shaped groove of the V-shaped sliding positioning block 4 corresponds to the outer arc wall of the workpiece 11 on the other side. The V-shaped sliding positioning block 4 and the V-shaped fixed positioning block 3 together clamp the two ends of the workpiece 11.

[0031] 4. Start the clamping device. The hydraulic lever cylinder 7 drives the pressure plate 8 to clamp the two arc parts of the workpiece 11.

[0032] 5. Ensure that workpiece 11 is correctly positioned and clamped before starting the processing operation.

[0033] It is understood that the above specific description of this utility model is only used to illustrate this utility model and is not limited to the technical solutions described in the embodiments of this utility model. Those skilled in the art should understand that modifications or equivalent substitutions can still be made to this utility model to achieve the same technical effect; as long as the use needs are met, they are all within the protection scope of this utility model.

Claims

1. A hydraulic tooling for a bearing cover, comprising a base plate (1), wherein at least one set of workpiece positioning and clamping components is disposed on the base plate (1), characterized in that, Each set of workpiece positioning and clamping components includes a support base (2), two clamping devices, a V-shaped fixed positioning block (3), a V-shaped sliding positioning block (4), and at least one grooved positioning block (5). The support base (2) is a convex shape with a high center and low sides. The two clamping devices are located on the side of the support base (2) and correspond to the left and right sides of the support base (2) respectively. The V-shaped fixed positioning block (3) and the V-shaped sliding positioning block (4) are respectively set at the left and right ends of the support base (2) with their openings facing inward, and are used to clamp the left and right ends of the workpiece (11). The V-shaped fixed positioning block (3) is fixed to the support base (2), and the V-shaped sliding positioning block (4) is slidably connected to the support base (2). The grooved positioning block (5) has a groove in the middle that matches the width of the workpiece (11) and is set on the left and right low sides of the support base (2).

2. The hydraulic tooling for a bearing cover according to claim 1, characterized in that, The support base (2) is provided with anti-misalignment positioning blocks (6) at the front and back of the middle high position. The two anti-misalignment positioning blocks (6) are used to position the straight part in the middle of the workpiece (11).

3. The hydraulic tooling for a bearing cover according to claim 1, characterized in that, The clamping device includes a hydraulic lever cylinder (7) and a pressure plate (8). The hydraulic lever cylinder (7) is connected to the base plate (1) and drives the pressure plate (8) to clamp the arc-shaped parts on both sides of the workpiece (11) through the lever mechanism.

4. The hydraulic tooling for a bearing cover according to claim 1, characterized in that, A handle (9) is provided on the outside of the V-shaped sliding positioning block (4), and the V-shaped sliding positioning block (4) is moved by the handle (9).

5. A hydraulic tooling for a bearing cover according to claim 1, characterized in that, There are two groove positioning blocks (5), which are arranged in a straight line on the left and right low sides of the support base (2).

6. A hydraulic tooling for a bearing cover according to claim 1, characterized in that, Two sets of the workpiece positioning and clamping components constitute a pair, and the workpiece positioning and clamping components of each pair are arranged symmetrically relative to each other. Multiple pairs of workpiece positioning and clamping components are provided on the base plate (1).

7. A hydraulic tooling for a bearing cover according to claim 1, characterized in that, The substrate (1) is also provided with a lifting ring (10) for hoisting.

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