A vertical cutting machine

Abstract

The utility model discloses a vertical cutting processing equipment belongs to vertical cutting technical field, and its technical scheme main points include vertical processing center body, the inside fixed connection of vertical processing center body has the processing platform, the right side welding of processing platform has the cleaning mechanism, the left side welding of processing platform has the collection mechanism, and the cleaning mechanism rotates through servo motor drive screw rod, drives the cleaning bar to move along the limit rail stably, realizes the automation cleaning of processing platform surface, does not need manual cleaning frequently, reduces the residual amount of processing platform surface chippings, provides clean basis for subsequent workpiece clamping and processing, and the limit platform cooperates with the limit rail, and the movement track of cleaning bar forms the constraint, prevents the cleaning bar from appearing deviation, shaking in the movement, avoids the scratch of processing platform surface or the collision equipment other parts because of the cleaning bar misplacement, and the fixed plate provides stable support for screw rod, avoids the bending, deviation of screw rod when high -speed rotation, guarantees transmission accuracy.

Description

Technical Field

[0001] This utility model relates to the field of vertical cutting technology, and in particular to a vertical cutting processing equipment. Background Technology

[0002] Vertical cutting equipment is a type of industrial equipment with a vertical spindle as its core feature. It is used for precision machining of materials such as metals and non-metals, including cutting, drilling, milling, and tapping. Its core feature is that the spindle axis is perpendicular to the machining table. It is suitable for a variety of machining scenarios and is widely used in the automotive, aerospace, mold manufacturing, and electronic component industries. It can achieve efficient and high-precision part forming and machining.

[0003] To address the aforementioned issues, existing patents have provided solutions. However, existing vertical cutting equipment lacks a structure for cleaning debris from the surface of the machining table. This results in uncleaned debris damaging the cutting tools during the machining process, potentially causing chipping or rolling of the cutting edge, shortening tool life, and thus reducing machining accuracy.

[0004] Therefore, a vertical cutting processing equipment is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a vertical cutting machining equipment that solves the problem that existing vertical cutting machines lack a structure for cleaning debris from the surface of the machining table, resulting in uncleaned debris damaging the cutting tools during the machining process, potentially causing chipping or rolling of the cutting edge, shortening the tool's lifespan, and thus reducing machining accuracy.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a vertical cutting processing equipment, including a vertical machining center body, a processing table fixedly connected to the inner side of the vertical machining center body, a cleaning mechanism welded to the right side of the processing table, and a collection mechanism welded to the left side of the processing table. The cleaning mechanism includes a limiting platform, several limiting tracks, a fixed plate, a moving groove, a lead screw, a servo motor, and a cleaning rod. The limiting platform is welded to the right side of the processing table, the limiting tracks are opened on the inner side of the top of the limiting platform, the fixed plate is welded to the rear side of the bottom of the processing table, the moving groove is opened on the inner side of the rear side of the fixed plate, the lead screw is rotatably connected to the inner side of the moving groove, a connecting shaft is fixedly connected to the right side of the lead screw by a flat key, and the servo motor is installed on the right side of the moving groove.

[0007] Preferably, the output end of the servo motor on the left side passes through the fixing plate and is fixedly connected to the right side of the connecting shaft. The cleaning rod is slidably connected to the inner side of the limiting track and the surface of the top of the processing table. A threaded block is welded to the front side of the bottom of the cleaning rod, and the threaded block is threadedly connected to the surface of the lead screw.

[0008] Preferably, the collection mechanism includes a collection shell, a guide ramp, and a collection box, with the collection shell welded to the left side of the processing table.

[0009] Preferably, the guide ramp is welded to the right side of the top of the processing table, and the right side of the guide ramp is welded to the left side of the processing table.

[0010] Preferably, the collection box is slidably connected to the inner side of the collection shell, and a handle is welded to the front side of the collection box, with anti-slip textures engraved on the surface of the handle.

[0011] Preferably, a buffer pad is fixedly connected to the surface of the sweeping rod, and the buffer pad is made of rubber material.

[0012] Preferably, the inner wall of the collection box is fixedly connected with a shock-absorbing pad, which is made of nitrile rubber.

[0013] Preferably, a reinforcing ring is welded to the side of the handle near the collection box, and the surface of the reinforcing ring is coated with an anti-corrosion coating.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The cleaning mechanism of this application uses a servo motor to drive the lead screw to rotate, which in turn drives the cleaning rod to move stably along the limit track, thereby achieving automated cleaning of the processing table surface. This eliminates the need for frequent manual cleaning, reduces the amount of debris residue on the processing table surface, and provides a clean foundation for subsequent workpiece clamping and processing. The limit table and limit track work together to constrain the movement trajectory of the cleaning rod, preventing it from deviating or shaking during movement. This avoids scratching the processing table surface or colliding with other parts of the equipment due to misalignment of the cleaning rod. The fixed plate provides stable support for the lead screw, preventing it from bending or deviating when rotating at high speed, ensuring transmission accuracy. The threaded connection structure between the lead screw and the threaded block has high transmission efficiency and strong load-bearing capacity, and can withstand long-term high-frequency cleaning operations. It is also not prone to jamming due to chips or coolant corrosion, reducing the maintenance frequency of the cleaning mechanism, lowering the overall maintenance cost of the equipment, and adapting to the continuous processing needs in mass production.

[0016] 2. The guide ramp in the collection mechanism of this application is welded to the left side of the processing table, which can quickly guide the debris pushed by the cleaning rod into the collection box. The debris will fall naturally by gravity, avoiding the accumulation of debris on the edge of the processing table or the scattering into the equipment. The collection shell forms a closed collection space to prevent debris from splashing in the workshop, reducing pollution to the processing environment, and also preventing debris from entering the transmission parts of the equipment and causing jamming, wear and other malfunctions. Attached Figure Description

[0017] Figure 1 This is an overall structural diagram of the vertical cutting processing equipment of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the limiting platform of this utility model;

[0019] Figure 3 This is a schematic diagram of the lead screw of this utility model;

[0020] Figure 4 This is a schematic diagram of the collection mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the grip of this utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the buffer pad of this utility model.

[0023] In the diagram, 1. Vertical machining center body; 2. Machining table; 3. Cleaning mechanism; 31. Limiting platform; 32. Limiting track; 33. Fixing plate; 34. Moving groove; 35. Lead screw; 36. Servo motor; 37. Cleaning rod; 4. Collection mechanism; 41. Collection shell; 42. Guide ramp; 43. Collection box; 5. Handle; 6. Buffer pad; 7. Shock-absorbing pad; 8. Reinforcing ring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-6 The present invention provides the following technical solution:

[0026] A vertical machining center includes a vertical machining center body 1. A machining table 2 is fixedly connected to the inner side of the vertical machining center body 1. A cleaning mechanism 3 is welded to the right side of the machining table 2, and a collection mechanism 4 is welded to the left side of the machining table 2. The cleaning mechanism 3 includes a limiting platform 31, several limiting rails 32, a fixed plate 33, a moving groove 34, a lead screw 35, a servo motor 36, and a cleaning rod 37. The limiting platform 31 is welded to the right side of the machining table 2. The limiting rails 32 are opened on the inner side of the top of the limiting platform 31. The fixed plate 33 is welded to the rear side of the bottom of the machining table 2. The moving groove 34 is opened on the inner side of the rear side of the fixed plate 33. The lead screw 35 is rotatably connected to the inner side of the moving groove 34. A connecting shaft is fixedly connected to the right side of the lead screw 35 by a flat key. The servo motor 36 is installed on the right side of the moving groove 34.

[0027] In this embodiment: the vertical machining center body 1 provides a stable mounting base for core components such as the machining table 2, cleaning mechanism 3, and collection mechanism 4. Its rigid frame design can resist vibrations and cutting forces generated during machining, avoiding the impact of overall equipment deformation on machining accuracy. Simultaneously, it integrates core modules such as the equipment's drive system and control system, ensuring coordinated operation of all components and providing fundamental support for efficient cutting. The machining table 2 provides a mounting carrier for the cleaning mechanism 3 and collection mechanism 4. The limiting platform 31 provides a mounting base for the limiting track 32. The limiting track 32 and the cleaning rod 37 form a sliding fit. The track limits the movement of the cleaning rod 37, ensuring that the cleaning rod 37 moves stably in a straight line and reducing shaking or jamming during the cleaning process. The fixed plate 33 provides rigid support for the lead screw 35 and the servo motor 36. The moving groove 34 can support and limit the lead screw 35. The lead screw 35, through its engagement with the threaded block at the bottom of the cleaning rod 37, converts the rotational motion of the servo motor 36 into the linear motion of the cleaning rod 37. The servo motor 36 drives the lead screw 35 to rotate through the connecting shaft. The cleaning rod 37 directly contacts the surface of the processing table 2 and pushes the debris on the surface of the processing table 2 toward the collection mechanism 4 by moving along the limiting track 32.

[0028] Specifically, such as Figure 2 , Figure 3 As shown, the output end of the servo motor 36 on the left side passes through the fixed plate 33 and is fixedly connected to the right side of the connecting shaft. The cleaning rod 37 is slidably connected to the inner side of the limit track 32 and the surface of the top of the processing table 2. A threaded block is welded to the front side of the bottom of the cleaning rod 37, and the threaded block is threadedly connected to the surface of the lead screw 35.

[0029] Specifically, such as Figure 4 As shown, the collection mechanism 4 includes a collection shell 41, a guide ramp 42, and a collection box 43. The collection shell 41 is welded to the left side of the processing table 2.

[0030] Specifically, such as Figure 4 As shown, the guide ramp 42 is welded to the right side of the top of the machining table 2, and the right side of the guide ramp 42 is welded to the left side of the machining table 2.

[0031] In this embodiment: the collection shell 41 provides an installation frame for the guide ramp 42 and the collection box 43. The guide ramp 42 guides the debris pushed by the cleaning mechanism 3 into the collection box 43 through the inclined structure. The debris is accelerated to slide off by gravity, which prevents the debris from accumulating at the edge of the processing table 2. At the same time, the smooth transition design of the ramp surface reduces debris retention and ensures collection efficiency. The collection box 43 can collect the chips generated during processing, which is convenient for subsequent unified processing or recycling. The sliding connection design makes it easy to remove and install the collection box 43. The operator can quickly empty the debris and reduce downtime.

[0032] Specifically, such as Figure 4As shown, the collection box 43 is slidably connected to the inside of the collection shell 41, and a handle 5 is welded to the front of the collection box 43. The surface of the handle 5 is engraved with anti-slip texture.

[0033] Specifically, such as Figure 6 As shown, a buffer pad 6 is fixedly connected to the surface of the sweeping rod 37. The buffer pad 6 is made of rubber material.

[0034] In this embodiment: by providing a handle 5, the operator is given a convenient grip to easily pull out or push the collection box 43. By providing anti-slip texture, the friction between the hand and the handle 5 is increased, preventing the collection box 43 from tilting or falling due to hand slippage during operation. By providing a buffer pad 6, the impact force when the sweeping rod 37 comes into contact with debris is reduced. By providing a buffer pad 6 made of rubber material, the impact force can be absorbed through the elastic deformation of the rubber, reducing the noise and vibration generated by the collision.

[0035] Specifically, such as Figure 5 As shown, a shock-absorbing pad 7 is fixedly connected to the inner wall of the collection box 43. The shock-absorbing pad 7 is made of nitrile rubber.

[0036] Specifically, such as Figure 5 As shown, a reinforcing ring 8 is welded to the side of the handle 5 near the collection box 43, and the surface of the reinforcing ring 8 is coated with an anti-corrosion coating.

[0037] In this embodiment: by setting the shock-absorbing pad 7, the impact force when debris falls into the collection box 43 can be absorbed, reducing the wear of debris on the inner wall of the collection box 43 and extending the service life of the collection box 43. The shock-absorbing pad 7 is made of nitrile rubber material, which has excellent damping performance and oil resistance. By setting the reinforcing ring 8, the connection strength between the handle 5 and the collection box 43 is enhanced, avoiding the breakage of the welded joint of the handle 5 due to long-term and frequent extraction of the collection box 43. By setting the anti-corrosion coating, it can resist the erosion of coolant and cutting oil and prevent rust.

[0038] Working Principle: First, the operator fixes the workpiece to be processed on the surface of the processing table 2. At this time, the cleaning mechanism 3 and the collection mechanism 4 are in the initial standby state, the servo motor 36 is not started, the cleaning rod 37 is stopped near the limit table 31 on the right side of the processing table 2, and the collection box 43 is completely pushed into the inside of the collection shell 41 to ensure that there are no foreign objects interfering with the processing area. Next, the vertical machining center body 1 enters the cutting stage. The drive system and control system integrated into the vertical machining center body 1 drive the spindle to perform milling, drilling and other processing operations on the workpiece. Metal chips and dust generated during the processing will be scattered on the surface of the processing table 2. Some chips may adhere to the edge of the workpiece or the gaps in the processing table 2. At this time, the cleaning mechanism 3 is not started temporarily to avoid interfering with the processing action. Then, when a single processing operation is completed, the equipment automatically triggers the cleaning mechanism 3 to start, the servo motor 36 is powered on and runs, and its left output end drives the lead screw 35 to the fixed plate 3 through the connecting shaft. The cleaning rod 37 rotates within the moving groove 34. Since the threaded block at the bottom of the cleaning rod 37 is threadedly connected to the lead screw 35, and the cleaning rod 37 is simultaneously slidably connected within the limiting track 32 of the limiting table 31, the rotational motion of the lead screw 35 is converted into the linear motion of the cleaning rod 37 along the surface of the processing table 2. The cleaning rod 37 moves smoothly from the right side to the left side of the processing table 2. During the movement, the surface of the cleaning rod 37 is in close contact with the surface of the processing table 2, pushing the debris on the table to the left. When the debris is pushed to the left side of the processing table 2, it will fall onto the guide ramp 42. With the help of the inclined structure and smooth surface of the guide ramp 42, the debris slides down the ramp under the action of gravity and finally falls into the collection box 43 inside the collection shell 41. Finally, as the processing batches increase, the debris in the collection box 43 gradually accumulates. The operator can remove the collection box 43 by holding the handle 5, empty the debris, and then push the collection box 43 back into the collection shell 41 for reuse.

[0039] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A vertical cutting machining equipment, comprising a vertical machining center body (1), characterized in that: A machining table (2) is fixedly connected to the inner side of the vertical machining center body (1). A cleaning mechanism (3) is welded to the right side of the machining table (2). A collection mechanism (4) is welded to the left side of the machining table (2). The cleaning mechanism (3) includes a limiting platform (31), several limiting rails (32), a fixed plate (33), a moving groove (34), a lead screw (35), a servo motor (36), and a cleaning rod (37). The limiting platform (31) is welded to the right side of the machining table (2). The limiting rails (32) are opened on the inner side of the top of the limiting platform (31). The fixed plate (33) is welded to the rear side of the bottom of the machining table (2). The moving groove (34) is opened on the inner side of the rear side of the fixed plate (33). The lead screw (35) is rotatably connected to the inner side of the moving groove (34). A connecting shaft is fixedly connected to the right side of the lead screw (35) by a flat key. The servo motor (36) is installed on the right side of the moving groove (34).

2. The vertical cutting processing equipment according to claim 1, characterized in that: The output end of the servo motor (36) on the left side passes through the fixing plate (33) and is fixedly connected to the right side of the connecting shaft. The cleaning rod (37) is slidably connected to the inner side of the limiting track (32) and the surface of the top of the processing table (2). A threaded block is welded to the front side of the bottom of the cleaning rod (37), and the threaded block is threadedly connected to the surface of the lead screw (35).

3. The vertical cutting processing equipment according to claim 1, characterized in that: The collection mechanism (4) includes a collection shell (41), a guide ramp (42), and a collection box (43), wherein the collection shell (41) is welded to the left side of the processing table (2).

4. A vertical cutting processing equipment according to claim 3, characterized in that: The guide ramp (42) is welded to the right side of the top of the processing table (2), and the right side of the guide ramp (42) is welded to the left side of the processing table (2).

5. A vertical cutting processing equipment according to claim 3, characterized in that: The collection box (43) is slidably connected to the inside of the collection shell (41). A handle (5) is welded to the front side of the collection box (43), and the surface of the handle (5) is engraved with anti-slip texture.

6. A vertical cutting processing equipment according to claim 1, characterized in that: A buffer pad (6) is fixedly connected to the surface of the sweeping rod (37), and the buffer pad (6) is made of rubber material.

7. A vertical cutting processing equipment according to claim 3, characterized in that: The inner wall of the collection box (43) is fixedly connected with a shock-absorbing pad (7), which is made of nitrile rubber.

8. A vertical cutting processing equipment according to claim 5, characterized in that: The grip (5) has a reinforcing ring (8) welded to the side near the collection box (43), and the surface of the reinforcing ring (8) is coated with an anti-corrosion coating.

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