An automatic production system for powder-press-formed products

Abstract

The utility model discloses a kind of powder compression molding product automation production systems, comprising: material input line body, with stop mechanism and first lifting translation mechanism, stop mechanism is used to stop positioning to full supporting material tray, first lifting translation mechanism is located below material input line body, for jacking and along second horizontal direction positive direction transfer full supporting material tray to unloading station, and empty tray is reversely transferred back to material input line body;Unloading station, with clamping moving mechanism, for clamping and moving to buffer platform on full supporting material tray material;Buffer platform is used to temporarily store material and push material to material milling unit;Material milling unit is used to mill and grind processing to material;Material sorting unit is used to sort out qualified product and unqualified product;Tray recycling line body is used to recycle empty tray.The utility model realizes the full-process automation production of powder compression molding product from full supporting material tray conveying, material milling, unqualified product detection, qualified product tray.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to an automated production system for powder compression molding products. Background Technology

[0002] Currently, automated systems are widely used in various industries, such as logistics, manufacturing, and warehousing. They enable automated material transportation, reducing labor and time costs and improving production efficiency and quality. However, most mineral powder pressed products are currently processed manually, with workers picking them up from transport carts or racks and placing them into milling machines. After milling, the products undergo manual inspection before being packaged. This process is labor-intensive, has a high probability of missed inspections, and affects finished product quality and production efficiency, failing to meet the milling needs of large-volume powder-molded products.

[0003] Chinese invention patent CN 108994679 A discloses an integrated production process and system for annular thin-walled powder products. The system includes product pressing and forming using a hydraulic press, transfer of the pressed and formed products, milling and grinding using a drilling and milling machine, transfer of the milled and ground products, and palletizing. This achieves automated integration of pressing, milling, and palletizing, reducing the number of transfers and palletizing operations, eliminating repetitive labor, lowering manpower consumption, and significantly shortening the overall production time. Furthermore, during the transfer of the pressed and formed products, a slide, conveyor belt, and pusher plate are used to transfer the pressed and formed products to the drilling and milling machine's worktable. A slide A is arranged on one side of the hydraulic press's worktable, and a conveyor belt A is arranged at the lower end of slide A. The end of conveyor belt A is flush with the worktable of the milling machine. A pusher plate pushes the pressed product from the hydraulic press worktable to slide A. The product is then conveyed to the milling machine worktable via slide A and conveyor belt A. During the transfer of milled products, slides and conveyor belts are used. Slide B is arranged below the milling machine worktable, and conveyor belt B is located at the lower end of slide B. The end of conveyor belt B is flush with the worktable of the automatic stacking machine. Guide wheels push the milled product from the milling machine worktable to slide B. Qualified products are then conveyed to the automatic stacking machine worktable via slide B and conveyor belt B. Broken defective products fall into the waste bin through the waste discharge hole on slide B. While this solution enables automatic milling and transfer of products, the transfer process easily damages the products, and it cannot perform loading and unloading, nor can it directly inspect the products for quality.

[0004] Therefore, in order to improve the automation level of powder compression molding product production, an automated production line integrating transportation, milling and testing is needed. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the prior art, realize the automated production of powder compression molding products in terms of transportation, milling and inspection, improve production efficiency, reduce manpower consumption, shorten process time, and provide an automated production system for powder compression molding products.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: An automated production system for powder compression molding products includes: The material input line is set along the first horizontal direction for conveying a full pallet. The material input line is equipped with a stopping mechanism and a first lifting and translating mechanism. The stopping mechanism is used to stop and position the full pallet. The first lifting and translating mechanism is located below the material input line and is used to lift and move the full pallet forward along the second horizontal direction to the unloading station, and to move the empty pallet back to the material input line in the reverse direction and then lower and reset. The unloading station is equipped with a clamping and moving mechanism for clamping and moving the material on the full pallet to the buffer platform; The buffer platform, connected to the material milling unit, is used to temporarily store materials and push them to the material milling unit; The material milling unit is connected to the material sorting unit and is used to mill the materials and transfer the processed materials to the material sorting unit. The material sorting unit is connected to the finished product conveyor line and the non-conforming product line respectively. It is used to sort out qualified products and non-conforming products, transfer qualified products to the finished product conveyor line, and transfer non-conforming products to the non-conforming product line. A pallet recycling line is set on the side of the material input line, with its starting end connected to the end of the material input line, and is used to recycle empty pallets; The control module is electrically connected to the material input line, the blocking mechanism, the first lifting and translating mechanism, the clamping and moving mechanism, the buffer platform, the material milling unit, the material sorting unit, and the pallet recycling line.

[0007] This invention achieves the reversing transport of a full pallet by stopping and transferring it. Through the clamping and moving mechanism and the buffer platform, it provides a buffer for material milling. By coordinating the CNC milling machine with the buffer platform and the material sorting unit, it realizes the automated integration of material milling and sorting. The material sorting unit sorts qualified and unqualified products of the milled material, achieving highly efficient automation of product transportation, milling, and inspection.

[0008] Preferably, the blocking mechanism includes a first lifting mechanism and a blocking plate connected to the power output end of the first lifting mechanism. The first lifting mechanism is controlled by a control module and is used to drive the blocking plate to rise and fall.

[0009] Preferably, the first lifting and translating mechanism includes a second lifting mechanism and a first translating and conveying mechanism. The second lifting mechanism and the first translating and conveying mechanism are respectively controlled by a control module. The second lifting mechanism is used to drive the first translating and conveying mechanism to lift and lower. The first translating and conveying mechanism is used to forward transfer a full pallet and reverse transfer an empty pallet.

[0010] Preferably, the clamping and moving mechanism includes a first clamp and a linear module. The first clamp is mounted on the linear module, and the linear module includes an X-axis linear module and a Y-axis linear module for driving the first clamp to move along the X-axis and Y-axis. The first clamp and the linear module are respectively controlled by a control module.

[0011] Preferably, the buffer platform includes a material buffer zone and a feeding zone; the material buffer zone is provided with a turntable and a first pushing mechanism, the first pushing mechanism being used to push the material from the turntable to the feeding zone; the feeding zone is provided with a second pushing mechanism, which is used to push the material from the feeding zone to the milling zone and the discharge zone of the material milling unit, and the first pushing mechanism and the second pushing mechanism are respectively controlled by a control module.

[0012] Preferably, the material sorting unit further includes a sorting area, which is provided with a third pushing mechanism and a second clamp. The third pushing mechanism is used to push defective products to a defective product line set along a third direction, and the second clamp is used to transfer qualified products to a finished product conveyor line. The third pushing mechanism and the second clamp are respectively controlled by a control module.

[0013] Preferably, the unloading station is further provided with a material gathering mechanism for laterally gathering and positioning the full material tray; the material gathering mechanism includes a telescopic mechanism and a material gathering plate connected to the power output end of the telescopic mechanism, the telescopic mechanism is controlled by a control module, and is used to drive the material gathering plate to perform telescopic actions.

[0014] The material is pushed longitudinally and laterally by the first and second pushing mechanisms, which facilitates the precise entry of the material into the milling area for milling processing.

[0015] Preferably, the material milling unit includes a CNC milling machine, which includes a frame, a milling spindle and a grinding spindle disposed within the frame, and a dust collection device. The milling spindle and the grinding spindle are used to mill and grind the material. The dust collection device is disposed below the milling area and is used to collect the dust generated during the milling process. The dust collection device includes a through hole in the milling area and a dust collection box communicating with the through hole. The processing dust falls into the dust collection box through the through hole. The milling area and the discharge area are arranged in the same horizontal direction.

[0016] Preferably, the finished product conveying line includes an upper finished product conveying line and a lower conveying line with opposite transmission directions. The starting end of the finished product conveying line is provided with a second lifting and translating mechanism, and the end of the finished product conveying line is provided with a third lifting and translating mechanism. By controlling the lifting and translating of the second and third lifting and translating mechanisms, the empty pallet can be circulated between the upper finished product conveying line and the lower conveying line.

[0017] Preferably, the material sorting unit includes a height detection unit and a weighing detection unit, used to perform height detection and weighing detection on the milled material, respectively. The height detection unit is connected to the control module for transmitting height detection data, and the weighing detection unit is connected to the control module for transmitting weight detection data.

[0018] This invention achieves fully automated production of powder-pressed products, from full pallet conveying, material milling, defective product inspection, and qualified product loading. A full pallet is fed into the material input line, and a clamping and moving mechanism and a buffer platform provide intermediate material preparation and buffering for milling. A pallet recovery line recovers unloaded pallets. The CNC milling machine, buffer platform, and material sorting unit work together to achieve automated integration of milling and sorting, optimizing space utilization. The material sorting unit separates qualified and defective milled materials in real time, ensuring inspection efficiency and product quality. The bidirectional conveying of the finished product line enables qualified product transport and pallet loading, as well as empty pallet return, reducing material handling steps and improving overall transportation efficiency. This automated production of powder-pressed products, including transportation, milling, and inspection, improves manual sorting efficiency, achieves highly efficient automated product transportation, milling, and inspection, effectively reduces labor intensity, and significantly increases production efficiency. Attached Figure Description

[0019] The present invention will now be described in further detail with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the system structure of this utility model; Figure 2 This is a schematic diagram of the material input line of this utility model; Figure 3 This is a schematic diagram of the structure of the first lifting and translating mechanism of this utility model; Figure 4 This is a schematic diagram of the material milling machine of this utility model; Figure 5 This is a schematic diagram of the material sorting unit of this utility model; Figure 6 This is a schematic diagram of the finished product conveyor line of this utility model.

[0020] Explanation of reference numerals in the attached figures: 1-Material input line; 2-First lifting and translation mechanism; 201-Second lifting mechanism; 202-First translation and conveying mechanism; 3-Pattern recovery line; 4-Stopping mechanism; 5-First direction material gathering mechanism; 6-Second direction material gathering mechanism; 7-Unloading station; 8-X-axis linear module; 9-Y-axis linear module; 10-First clamp; 11-First pushing mechanism; 12-Second pushing mechanism; 13-CNC milling machine; 14-Milling spindle; 15-Grinding spindle; 16-Dust collection device; 17-Height detection unit; 18-Weighing detection unit; 19-Third pushing mechanism; 20-Defective product line; 21-Second clamp; 22-Second lifting and translation mechanism; 23-Third lifting and translation mechanism; 24-Upper finished product line; 25-Fourth lifting and translation mechanism. Detailed Implementation

[0021] like Figure 1 As shown, the present invention provides an automated production system for powder compression molding products, including a material input line 1, an unloading station 7, a buffer platform, a material milling unit, a material sorting unit, a pallet recycling line 3, and a control module. The control module is electrically connected to the material input line 1, the buffer platform, the material milling unit, the material sorting unit, and the pallet recycling line 3, respectively.

[0022] Material input line 1, arranged along a first horizontal direction, is used to convey full pallets. Material input line 1 is equipped with a stopping mechanism 4 and a first lifting and translating mechanism 2. The stopping mechanism 4 is used to stop and position the full pallet. The first lifting and translating mechanism 2, located below material input line 1, is used to lift and move the full pallet forward along a second horizontal direction to the unloading station 7, and to move the empty pallet back to material input line 1 in the reverse direction before lowering and resetting. Figure 2 As shown.

[0023] In this embodiment, the material input line 1 adopts a roller conveyor line.

[0024] The stopping mechanism 4 uses a first lifting mechanism to drive a stopping plate to stop and position the full pallet. Specifically, the stopping mechanism 4 includes a first lifting mechanism and a stopping plate connected to the power output end of the first lifting mechanism. The first lifting mechanism is controlled by a control module and is used to drive the stopping plate to rise and fall. Specifically, the first lifting mechanism includes a first lifting cylinder and a ventilation pipe connected to the first lifting cylinder. A first control valve is installed on the ventilation pipe of the first lifting cylinder, and the controlled end of the first control valve is electrically connected to the control module.

[0025] The first lifting and translating mechanism 2 drives the first translating and conveying mechanism 202 to lift and lower via the second lifting mechanism 201, and the first translating and conveying mechanism 202 transfers the full pallet. Specifically, as shown... Figure 3As shown, the first lifting and translating mechanism 2 includes a second lifting mechanism 201 and a first translating and conveying mechanism 202. The second lifting mechanism 201 and the first translating and conveying mechanism 202 are respectively controlled by the control module. The second lifting mechanism 201 is used to drive the first translating and conveying mechanism 202 to lift and lower. The first translating and conveying mechanism 202 is used to forward transfer a full pallet and reverse transfer an empty pallet.

[0026] The second lifting mechanism 201 includes a second lifting cylinder and a ventilation pipe connected to the second lifting cylinder. A second control valve is installed on the ventilation pipe of the second lifting cylinder, and the controlled end of the second control valve is electrically connected to the control module. In this embodiment, four second lifting cylinders are provided, respectively located around the first translational conveying mechanism 202, to achieve balanced lifting. The first translational conveying mechanism 202 uses a motor to drive a transmission chain via a sprocket.

[0027] In this embodiment, the unloading station 7 is located on one side of the material input line 1, and the blocking mechanism 4 is located in front of the first lifting and translating mechanism 2 along the first direction. When the full pallet is transported along the first direction, the first translating conveyor 202 is located below the material input line 1 to avoid blocking the transport of the full pallet to the blocking mechanism 4 in front. After the blocking mechanism 4 blocks the full pallet, the second lifting mechanism 201 is activated to raise the upper end of the first translating conveyor 202 to the same horizontal height as the material input line 1. Then, the first translating conveyor 202 is activated to transport the full pallet to the unloading station 7 along the second horizontal direction, realizing the turning transport between the material input line 1 and the unloading station 7.

[0028] The pallet recycling line 3 is located to the side of the material input line 1. The starting end of the pallet recycling line 3 connects to the end of the material input line 1, and it is used to recycle empty pallets. After all the material on a full pallet has been removed, the empty pallet is moved in the opposite direction from the unloading station 7 to the location of the blocking mechanism 4 via the first translation conveyor mechanism 202. Then, the blocking and conveying are stopped, and the first lifting and translation mechanism and the blocking mechanism are lowered. The first lifting mechanism lowers the blocking plate below the material input line 1, and the second lifting mechanism 201 lowers the first translation conveyor mechanism 202 below the material input line 1 to prevent the empty pallet from continuing to be transported on the material input line 1. The empty pallet is then transported to the pallet recycling line 3 via the material input line 1, and the pallet recycling line 3 transports the empty pallet to the recycling point.

[0029] The unloading station 7 is equipped with a clamping and moving mechanism, which is used to clamp the material on the full pallet and move it to the buffer platform; The clamping and moving mechanism includes a first clamp 10 and a linear module. The first clamp 10 is mounted on the linear module, which includes an X-axis linear module 8 and a Y-axis linear module 9, used to drive the first clamp 10 to move along the X-axis and Y-axis, respectively. The first clamp 10 and the linear module are controlled by a control module. Multiple first clamps 10 are provided, arranged in a row. Both the X-axis linear module 8 and the Y-axis linear module 9 adopt linear transmission mechanisms, such as ball screw linear transmission mechanisms or rack and pinion linear transmission mechanisms.

[0030] The first clamp 10 includes two clamping plates arranged opposite each other and two clamping cylinders. The power output ends of the two clamping cylinders are respectively connected to one of the clamping plates. A third control valve is provided on the air pipe of the clamping cylinder. The controlled end of the third control valve is electrically connected to the control module.

[0031] A material gathering mechanism is also provided at unloading station 7 for laterally gathering and positioning full pallets. The material gathering mechanism includes a telescopic mechanism and a material gathering plate connected to the power output end of the telescopic mechanism. The telescopic mechanism is controlled by a control module to drive the material gathering plate to perform telescopic actions. The telescopic mechanism includes a telescopic cylinder and a ventilation pipe connected to the telescopic cylinder. A fourth control valve is provided on the ventilation pipe of the telescopic cylinder, and the controlled end of the fourth control valve is electrically connected to the control module. In this embodiment, multiple material gathering mechanisms are provided, namely a first-direction material gathering mechanism 5 that telescopic along a first direction and a second-direction material gathering mechanism 6 that telescopic along a second direction. The first-direction material gathering mechanism 5 includes a forward material gathering mechanism and a reverse material gathering mechanism. The forward material gathering mechanism is used to gather material when a full pallet is moved forward from the stop mechanism to unloading station 7, and the reverse material gathering mechanism is used to gather material when an empty pallet is moved backward from unloading station 7 to the stop mechanism.

[0032] The buffer platform, connected to the material milling unit, is used to temporarily store materials and push them to the material milling unit; The buffer platform includes a material buffer zone and a feeding zone; the material buffer zone is equipped with a turntable and a first pushing mechanism 11, which is used to push the material from the turntable to the feeding zone; the feeding zone is equipped with a second pushing mechanism 12, which is used to push the material from the feeding zone to the milling zone and the discharge zone of the material milling unit. The first pushing mechanism 11 and the second pushing mechanism 12 are respectively controlled by the control module.

[0033] The first pushing mechanism 11 and the second pushing mechanism 12 push the material in the longitudinal and transverse directions, facilitating the precise entry of the material into the milling zone for milling processing. After the material is processed in the milling zone, the second pushing mechanism 12 pushes the material from the milling zone to the discharge zone, achieving automatic discharge.

[0034] The material milling unit is connected to the material sorting unit and is used to mill the materials and transfer the processed materials to the material sorting unit.

[0035] like Figure 4 As shown, the material milling unit includes a CNC milling machine 13. The CNC milling machine 13 includes a frame, a milling spindle 14 and a grinding spindle 15 installed in the frame, and a dust collection device 16. The milling spindle 14 and the grinding spindle 15 are used to mill and grind the material. The dust collection device 16 is located below the milling area and is used to collect the dust generated during the milling process. The dust collection device 16 includes a through hole opened in the milling area and a dust collection box communicating with the through hole. The processing dust falls into the dust collection box through the through hole. The milling area and the discharge area are arranged in the same horizontal direction.

[0036] The material sorting unit is connected to the finished product conveyor line and the non-conforming product line 20 respectively. It is used to sort out qualified products and non-conforming products, transfer qualified products to the finished product conveyor line, and transfer non-conforming products to the non-conforming product line.

[0037] like Figure 5 As shown, the material sorting unit includes a height detection unit 17 and a weighing detection unit 18, used to detect the height and weight of the milled material, respectively. The height detection unit is connected to the control module for transmitting height detection data, and the weighing detection unit is connected to the control module for transmitting weight detection data. In this embodiment, the weighing detection unit 18 uses a weighing sensor.

[0038] The material sorting unit also includes a sorting area, which is equipped with a third pushing mechanism 19 and a second clamp 21. The third pushing mechanism 19 is used to push defective products to the defective product conveyor 20 arranged along a third direction, and the second clamp 21 is used to transfer qualified products to the finished product conveyor line. The third pushing mechanism 19 and the second clamp 21 are respectively controlled by a control module. In this embodiment, the second clamp 21 is a robotic arm.

[0039] like Figure 6 As shown, the finished product conveyor line includes an upper finished product line 24 and a lower conveyor line with opposite transmission directions. The upper finished product line 24 and the lower conveyor line are arranged in parallel. The starting end of the upper finished product line 24 is provided with a second lifting and translating mechanism 22, and the ending end of the upper finished product line 24 is provided with a third lifting and translating mechanism 23. The second lifting and translating mechanism 22 and the third lifting and translating mechanism 23 are controlled by a control module. By controlling the lifting and translating of the second lifting and translating mechanism 22 and the third lifting and translating mechanism 23, the empty pallet can be circulated and transferred between the upper finished product line and the lower conveyor line.

[0040] Both the upper finished product line 24 and the lower conveyor line are L-shaped. A fourth lifting and translation mechanism 25 is provided at the L-shaped bend of the upper finished product line 24. The fourth lifting and translation mechanism 25 is controlled by the control module and is used to realize the translation and lifting transfer of finished products at the bend of the upper finished product line 24 and the lower conveyor line.

[0041] In this embodiment, both the upper finished product line 24 and the lower conveyor line are roller conveyor lines.

[0042] The second lifting and translating mechanism 22 drives the second translating and conveying mechanism to rise and fall via the third lifting mechanism, and the second translating and conveying mechanism is used for transfer. The third lifting and translating mechanism 23 drives the third translating and conveying mechanism to rise and fall via the fourth lifting mechanism, and the third translating and conveying mechanism is used for transfer. The fourth lifting and translating mechanism 25 drives the fourth translating and conveying mechanism to rise and fall via the fifth lifting mechanism, and the fourth translating and conveying mechanism is used for transfer. The second lifting and translating mechanism 22, the third lifting and translating mechanism 23, and the fourth lifting and translating mechanism 25 all have the same structure as the first lifting and translating mechanism 2.

[0043] Specifically, in the initial state, the second translational conveyor mechanism and the second translational conveyor mechanism are all at the same horizontal height as the upper finished product line 24.

[0044] An empty pallet is placed on the second translational conveyor. When the second clamp 21 transfers the qualified product to the empty pallet on the second translational conveyor, the second translational conveyor is activated, and the pallet loaded with the qualified product is transferred to the starting end of the upper finished product line 24. The upper finished product line 24 then transports the product and turns it through the fourth lifting and translational mechanism 25 at the L-shaped bend of the upper finished product line 24. When the pallet loaded with the qualified product is transferred to the third translational conveyor, it is manually unloaded. After unloading, an empty pallet remains on the third translational conveyor. The third, fourth, and fifth lifting mechanisms are activated. The third lifting mechanism lowers the second translational conveyor to the same height as the lower conveyor line; the fourth lifting mechanism lowers the third translational conveyor to the same height as the lower conveyor line, and the fifth lifting mechanism lowers the fourth translational conveyor to the same height as the lower conveyor line, thus performing reverse transport of empty pallets. The third translational conveyor moves the empty pallet to the lower conveyor line, where it is transported. It then undergoes a turning transport via the fourth translational conveyor at the L-shaped bend of the lower conveyor line. When the empty pallet is moved to the second translational conveyor, the third lifting mechanism drives the second translational conveyor to rise to the same height as the upper finished product line 24, and the empty pallet returns to its initial position, completing the cycle of empty pallet transfer.

[0045] In this invention, after a full pallet carrying material is placed into the material input line 1, the blocking mechanism 4 blocks the full pallet. The second lifting mechanism 201 lifts the first translational conveyor 202 from below the material input line. The first translational conveyor 202 then rotates and moves the full pallet to the unloading platform 7. The clamping and moving mechanism picks up the material from the full pallet and moves it to the buffer platform. The first translational conveyor 202 then moves the empty pallet in the opposite direction onto the material input line 1. The second lifting mechanism 201 lowers the first translational conveyor 202 below the material input line, and the material input line 1 then transports the empty pallet to the pallet recycling line 3. The material on the buffer platform is pushed by the first pushing mechanism 11 and the second pushing mechanism 12. The material is sent to the milling area, where it is milled by the CNC milling machine 13 and then transported to the material sorting unit for sorting. The third pushing mechanism 19 transfers the defective products to the defective product line 20, and the second clamp 21 transfers the qualified products to the second translation conveyor of the second lifting and translation mechanism 22, and then to the upper finished product line 24. The unloading is completed at the third translation conveyor of the third lifting and translation mechanism 23. The empty pallet after unloading is lowered by the fourth lifting mechanism and transferred to the lower conveyor line by the third translation conveyor. It then moves to the second translation conveyor at the beginning of the lower conveyor line. The second translation conveyor carrying the empty pallet is raised to the beginning of the upper finished product line 24 by the third lifting mechanism, completing the empty pallet return.

[0046] This invention achieves fully automated production of powder-pressed products, from full pallet conveying, material milling, defective product inspection, and qualified product loading. A full pallet is fed into the material input line, and a clamping and moving mechanism and a buffer platform provide intermediate material preparation and buffering for milling. A pallet recovery line recovers unloaded pallets. The CNC milling machine, buffer platform, and material sorting unit work together to achieve automated integration of milling and sorting, optimizing space utilization. The material sorting unit separates qualified and defective milled materials in real time, ensuring inspection efficiency and product quality. The bidirectional conveying of the finished product line enables qualified product transport and pallet loading, as well as empty pallet return, reducing material handling steps and improving overall transportation efficiency. This automated production of powder-pressed products, including transportation, milling, and inspection, improves manual sorting efficiency, achieves highly efficient automated product transportation, milling, and inspection, effectively reduces labor intensity, and significantly increases production efficiency.

[0047] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the scope of protection of this utility model. Therefore, the scope of protection of this utility model should be determined by the scope defined in the claims.

Claims

1. An automated production system for powder compression molding products, characterized in that, include: The material input line (1) is set along the first horizontal direction and is used to transport full pallets. The material input line (1) is provided with a stop mechanism (4) and a first lifting and translating mechanism (2). The stop mechanism (4) is used to stop and position the full pallet. The first lifting and translating mechanism (2) is located below the material input line (1) and is used to lift and move the full pallet forward along the second horizontal direction to the unloading station (7), and to move the empty pallet back to the material input line (1) in the opposite direction and then lower and reset. The unloading station (7) is equipped with a clamping and moving mechanism for clamping and moving the material on the full pallet to the buffer platform; The buffer platform, connected to the material milling unit, is used to temporarily store materials and push them to the material milling unit; The material milling unit is connected to the material sorting unit and is used to mill the materials and transfer the processed materials to the material sorting unit. The material sorting unit is connected to the finished product conveyor line and the non-conforming product line (20) respectively. It is used to sort out qualified products and non-conforming products, transfer qualified products to the finished product conveyor line, and transfer non-conforming products to the non-conforming product line (20). The pallet recycling line (3) is set on the side of the material input line (1), and the starting end of the pallet recycling line (3) is connected to the end of the material input line (1) for recycling empty pallets; The control module is electrically connected to the material input line (1), the blocking mechanism (4), the first lifting and translating mechanism (2), the clamping and moving mechanism, the buffer platform, the material milling unit, the material sorting unit, and the pallet recycling line (3), respectively.

2. The system according to claim 1, characterized in that, The blocking mechanism (4) includes a first lifting mechanism and a blocking plate connected to the power output end of the first lifting mechanism. The first lifting mechanism is controlled by a control module and is used to drive the blocking plate to lift.

3. The system according to claim 1, characterized in that, The first lifting and translating mechanism (2) includes a second lifting mechanism (201) and a first translating and conveying mechanism (202). The second lifting mechanism (201) and the first translating and conveying mechanism (202) are respectively controlled by the control module. The second lifting mechanism (201) is used to drive the first translating and conveying mechanism (202) to lift and lower. The first translating and conveying mechanism (202) is used to forward transfer of full pallets and reverse transfer of empty pallets.

4. The system according to claim 1, characterized in that, The clamping and moving mechanism includes a first clamp (10) and a linear module. The first clamp (10) is mounted on the linear module. The linear module includes an X-axis linear module (8) and a Y-axis linear module (9) for driving the first clamp (10) to move along the X-axis and Y-axis. The first clamp (10) and the linear module are respectively controlled by a control module.

5. The system according to claim 1, characterized in that, The buffer platform includes a material buffer zone and a feeding zone; the material buffer zone is provided with a turntable and a first pushing mechanism (11), the first pushing mechanism (11) is used to push the material from the turntable to the feeding zone; the feeding zone is provided with a second pushing mechanism (12), which is used to push the material from the feeding zone to the milling zone and the discharge zone of the material milling unit, and the first pushing mechanism (11) and the second pushing mechanism (12) are respectively controlled by the control module.

6. The system according to claim 1, characterized in that, The material sorting unit also includes a sorting area, which is provided with a third pushing mechanism (19) and a second clamp (21). The third pushing mechanism (19) is used to push non-conforming products to the non-conforming product line (20) set along a third direction, and the second clamp (21) is used to transfer qualified products to the finished product conveyor line. The third pushing mechanism (19) and the second clamp (21) are respectively controlled by the control module.

7. The system according to claim 1, characterized in that, The unloading station (7) is also equipped with a material gathering mechanism for laterally gathering and positioning the full material tray; the material gathering mechanism includes a telescopic mechanism and a material gathering plate connected to the power output end of the telescopic mechanism. The telescopic mechanism is controlled by a control module and is used to drive the material gathering plate to perform telescopic actions.

8. The system according to claim 5, characterized in that, The material milling unit includes a CNC milling machine (13), which includes a frame, a milling spindle (14) and a grinding spindle (15) disposed in the frame, and a dust collection device (16). The milling spindle (14) and the grinding spindle (15) are used to mill the material. The dust collection device (16) is located below the milling area and is used to collect the dust generated during the milling process. The dust collection device (16) includes a through hole opened in the milling area and a dust collection box communicating with the through hole. The processing dust falls into the dust collection box through the through hole. The milling area and the discharge area are arranged in the same horizontal direction.

9. The system according to claim 1, characterized in that, The finished product conveyor line includes an upper finished product conveyor line and a lower conveyor line with opposite transmission directions. The starting end of the finished product conveyor line is provided with a second lifting and translation mechanism, and the ending end of the finished product conveyor line is provided with a third lifting and translation mechanism. By controlling the lifting and translation of the second and third lifting and translation mechanisms, the empty pallets can be circulated and transferred between the upper finished product conveyor line and the lower conveyor line.

10. The system according to claim 1, characterized in that, The material sorting unit includes a height detection unit and a weighing detection unit, which are used to detect the height and weight of the milled material, respectively. The height detection unit is connected to the control module to transmit height detection data, and the weighing detection unit is connected to the control module to transmit weight detection data.

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