High-speed wire collecting chain quick replacement tooling

Abstract

The utility model relates to rolling line chain auxiliary replacement equipment technical field, specifically disclose a kind of high-speed wire rod collection chain quick replacement tool, including chain dismounting mechanism and support frame, support frame is equipped with sliding slot, multiple chain dismounting mechanisms are installed on sliding slot, chain dismounting mechanism is equipped with dismounting support and electric push rod, dismounting support is installed in the top of sliding slot, slide bar is installed on dismounting support, the telescopic rod of electric push rod is connected to slide bar, and electric push rod controls slide bar to move;The utility model improves replacement efficiency, through the support frame of adjustable height, adaptation different height chain replacement, through electric push rod convenient replacement, improve chain replacement work efficiency;Reduce labour intensity, realize the automation operation of chain replacement process, reduce manual intervention, reduce the labour intensity of worker;Improve safety, reduce the operation of manual in complex equipment environment, reduce safety risk, guarantee the personal safety of worker.

Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary replacement equipment for wire rod chains, specifically to a tooling for quick replacement of high-speed wire rod collecting chains. Background Technology

[0002] In high-speed wire rod production, the collection chain is a critical component. As production continues, the chain's performance deteriorates or even breaks due to wear and fatigue, requiring periodic replacement. Currently, chain replacement primarily relies on manual operation, which presents numerous problems.

[0003] Current chain replacement methods are time-consuming, severely impacting production efficiency and causing prolonged production line downtime. The precision required for manual chain replacement is difficult to guarantee, potentially affecting the normal operation of subsequent equipment. Therefore, there is an urgent need for a tooling system capable of rapid, safe, and precise replacement of high-speed wire collection chains to address the problems of low efficiency and high manual labor intensity associated with current chain replacement methods. Summary of the Invention

[0004] To address the problems existing in the prior art, the purpose of this utility model is to provide a quick-change tooling for a high-speed wire collection chain.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a quick-change tooling for a high-speed wire collection chain, including a chain disassembly and assembly mechanism and a support frame. The support frame is provided with a slide groove, on which multiple chain disassembly and assembly mechanisms are installed. Each chain disassembly and assembly mechanism is provided with a disassembly and assembly bracket and an electric push rod. The disassembly and assembly bracket is installed on the top of the slide groove, and a slide rod is installed on the disassembly and assembly bracket. The slide rod is connected to the telescopic rod of the electric push rod, and the electric push rod controls the movement of the slide rod.

[0006] Specifically, the disassembly bracket is installed on the top of the slide groove via a mounting base. The disassembly bracket has a chain limiting groove in the middle, with an opening at the top. The chain limiting groove spans across the slide groove, allowing the chain to pass through.

[0007] Specifically, a threaded hole is provided on the column on one side of the chain limiting groove, and a positioning bolt is connected to the threaded hole. The positioning bolt is threaded on the outside and has a hollow through-hole structure on the inside. A slide rod passes through the hollow structure of the positioning bolt.

[0008] Specifically, the electric push rod is mounted on the top of the slide groove via mounting base two. The electric push rod drives the slide rod through the through hole of the positioning bolt, and the slide rod rests against the connecting shaft side of the chain.

[0009] Specifically, a U-shaped groove is provided on the column on the other side of the chain limiting groove, and the chain connecting shaft that is pushed out passes through the U-shaped groove.

[0010] Specifically, the slide includes straight sections at both ends and an inclined section in the middle. Support plate one is installed on both sides of the straight section at one end of the slide, and support plate two is installed on both sides of the straight section at the other end of the slide. Both support plate one and support plate two are provided with multiple mounting holes, which are fixed to both sides of the slide by bolts.

[0011] Specifically, both support plate one and support plate two are equipped with casters at their bottoms.

[0012] This utility model has the following beneficial effects: This utility model designs a high-speed wire collection chain quick-change fixture to improve replacement efficiency. Through an adjustable support frame, it can adapt to the replacement of chains of different heights. The electric push rod facilitates replacement, improving the efficiency of chain replacement work. Compared with the traditional manual replacement method, this fixture can shorten the chain replacement time by 70%, greatly reducing production line downtime and improving production efficiency.

[0013] This invention features a high-speed wire collection chain quick-change fixture that reduces labor intensity. The disassembled chain automatically slides down through a chute, and a forklift on the outside replaces manual chain pulling, thus automating the chain replacement process. This reduces manual intervention, lowers the labor intensity of workers, improves safety, reduces manual operation in complex equipment environments, lowers safety risks, and ensures the personal safety of workers. Attached Figure Description

[0014] Figure 1 This is a side view of the quick-change tooling for the high-speed wire collection chain.

[0015] Figure 2 This is a top view of the chain assembly / disassembly mechanism.

[0016] As shown in the figure: 1-Chain disassembly and assembly mechanism, 1.1-Disassembly and assembly bracket, 1.2-Chain limiting groove, 1.3-U-shaped groove, 1.4-Mounting base one, 1.5-Positioning bolt, 1.6-Slide rod, 1.7-Electric push rod, 1.8-Mounting base two; 2-Support frame, 2.1-Slide groove, 2.2-Support plate one, 2.3-Support plate two, 2.4-Mounting hole, 2.5-Moving wheel. Detailed Implementation

[0017] The technical solutions of the present utility model will be described in further detail below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0018] like Figures 1-2As shown, a quick-change fixture for a high-speed wire collection chain includes a chain disassembly and assembly mechanism 1 and a support frame 2. The support frame 2 is provided with a slide 2.1, which includes straight sections at both ends and an inclined section in the middle. Support plates 1 2.2 are installed on both sides of the straight section at one end of the slide 2.1, and support plates 2.3 are installed on both sides of the straight section at the other end of the slide 2.1. Multiple mounting holes 2.4 are vertically and evenly arranged on the support plates 1 2.2 and 2.3. The mounting holes 2.4 are fixed to both sides of the slide 2.1 by bolts. The multiple vertical mounting holes 2.4 facilitate the adjustment of the height of the entire device and adapt to the disassembly and assembly of the chain at different positions.

[0019] Both support plate 1 2.2 and support plate 2 2.3 are equipped with movable wheels 2.5 at their bottom. The movable wheels 2.5 are equipped with steering and braking functions to facilitate the movement of the slide 2.1 to below the chain.

[0020] Multiple chain disassembly and assembly mechanisms 1 are installed on the slide 2.1. Each chain disassembly and assembly mechanism 1 has a disassembly and assembly bracket 1.1 and an electric push rod 1.7. The disassembly and assembly bracket 1.1 is installed on the top of the slide 2.1. A slide rod 1.6 is installed on the disassembly and assembly bracket 1.1. The slide rod 1.6 is connected to the telescopic rod of the electric push rod 1.7. The electric push rod 1.7 controls the movement of the slide rod 1.6.

[0021] The disassembly bracket 1.1 is installed on the support plate at the top of the slide 2.1 via the mounting base 1.4. The disassembly bracket 1.1 has a chain limiting groove 1.2 in the middle. The chain limiting groove 1.2 is open at the top and spans across the slide 2.1. The chain limiting groove 1.2 allows the chain to pass through.

[0022] A threaded hole is provided on the column on one side of the chain limiting groove 1.2. The positioning bolt 1.5 is connected to the threaded hole. The positioning bolt 1.5 is threaded on the outside and has a hollow through hole structure on the inside. The slide rod 1.6 passes through the hollow structure of the positioning bolt 1.5. The positioning bolt 1.5 is manually tightened to make the inside press against the side of the chain, and the slide rod 1.6 is aligned with the connecting shaft of the chain.

[0023] The electric push rod 1.7 is mounted on the support plate at the top of the slide 2.1 via the mounting base 2.8. The electric push rod 1.7 drives the slide rod 1.6 through the through hole of the positioning bolt 1.5. The slide rod 1.6 presses against one side of the chain connecting shaft. The electric push rod 1.7 drives the slide rod 1.6 to extend and push out the chain connecting shaft.

[0024] A U-shaped groove 1.3 is provided on the column on the other side of the chain limiting groove 1.2, and the chain connecting shaft that is pushed out is slid out through the U-shaped groove 1.3.

[0025] The working principle of this utility model is as follows: When disassembling the chain, the support frame 2 is moved below the chain via the moving wheel 2.5. The height of the mounting holes 2.4 of the two support plates is adjusted so that the chain falls into the slide groove 2.1 and the chain limiting groove 1.2. The positioning bolt 1.5 is manually tightened to push against one side of the chain, and the control slide rod 1.6 is aligned with the connecting shaft of the chain. The other side of the chain is limited on the other side column, and the connecting shaft of the chain is aligned with the U-shaped groove 1.3. The electric push rod 1.7 is activated to extend the control slide rod 1.6 and push the connecting shaft of the chain out into the U-shaped groove 1.3. The chain falls onto the slide groove and falls to the bottom under gravity. The chain is then pulled out using a forklift. For installation, the chain is hung on the machine using external hoisting equipment. Then, the connecting shaft of the chain is placed into the through hole of the positioning bolt 1.5, the positioning bolt 1.5 is tightened, and the electric push rod 1.7 is activated to extend the control slide rod 1.6 and push the connecting shaft into the connecting hole of the chain, completing the installation.

[0026] This utility model is not limited to the above-described embodiments. Anyone should know that any structural changes made under the guidance of this utility model, and any technical solutions that are the same as or similar to this utility model, fall within the protection scope of this utility model.

[0027] The technologies, shapes, and structures not described in detail in this utility model are all known technologies.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quick-change fixture for a high-speed wire collecting chain, characterized in that, The device includes a chain disassembly and assembly mechanism and a support frame. The support frame has a slide groove on which multiple chain disassembly and assembly mechanisms are installed. Each chain disassembly and assembly mechanism has a disassembly and assembly bracket and an electric push rod. The disassembly and assembly bracket is installed on the top of the slide groove, and a slide rod is installed on the disassembly and assembly bracket. The slide rod is connected to the telescopic rod of the electric push rod, and the electric push rod controls the movement of the slide rod.

2. The quick-change fixture for the high-speed wire collecting chain according to claim 1, characterized in that, The disassembly bracket is installed on the top of the slide groove via a mounting base. The disassembly bracket has a chain limiting groove in the middle, with an opening at the top. The chain limiting groove spans across the slide groove, allowing the chain to pass through.

3. The quick-change fixture for the high-speed wire collecting chain according to claim 2, characterized in that, The column on one side of the chain limiting groove is provided with a threaded hole, and a positioning bolt is connected to the threaded hole. The positioning bolt is threaded on the outside and has a hollow through-hole structure on the inside. A slide rod passes through the hollow structure of the positioning bolt.

4. The quick-change fixture for the high-speed wire collecting chain according to claim 3, characterized in that, The electric push rod is mounted on the top of the slide groove via mounting base two. The electric push rod drives the slide rod through the through hole of the positioning bolt, and the slide rod rests on one side of the connecting shaft of the chain.

5. The quick-change fixture for the high-speed wire collecting chain according to claim 2, characterized in that, A U-shaped groove is provided on the column on the other side of the chain limiting groove, through which the chain connecting shaft that is pushed out passes.

6. The quick-change fixture for the high-speed wire collecting chain according to claim 1, characterized in that, The chute includes straight sections at both ends and an inclined section in the middle. Support plate one is installed on both sides of the straight section at one end of the chute, and support plate two is installed on both sides of the straight section at the other end of the chute. Both support plate one and support plate two are provided with multiple mounting holes, which are fixed to both sides of the chute by bolts.

7. The quick-change fixture for the high-speed wire collecting chain according to claim 6, characterized in that, Both support plate one and support plate two are equipped with casters at their bottoms.

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