A vibrating screen deck assisted dismounting device
Patent Information
- Application Number
- CN202522544176.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-12-01
AI Technical Summary
[0004]本实用新型的目的在于提供一种振动筛筛板辅助拆卸装置,以解决上述背景技术中现有的辅助拆卸装置大多采用焊接等固定方式安装,使得装置整体不便拆卸收纳与运送,需要耗费大量人力物力进行搬运,导致增加使用成本,降低拆卸效率与装置实用性的问题
[0016](1)固定机构通过拉杆、拉块与弹簧的配合,实现杠杆式管夹与压杆之间的快速装卸,人员通过拉动拉块即可使插杆脱离压杆插槽,将压杆与杠杆式管夹拆分,便于装置零部件的收纳与运输;组装时将压杆放入弧形槽并松开拉块,使弹簧回弹推动插杆插入插槽完成锁止固定,从而让装卸过程无需专业工具,大幅提升装置便携性,适合多场地作业的转场,同时降低零部件因频繁拆装产生的磨损,降低使用成本,延长装置使用寿命。
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Figure CN224867239U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of auxiliary disassembly devices, specifically relating to an auxiliary disassembly device for a vibrating screen plate. Background Technology
[0002] In the daily production process of a coal preparation plant, the vibrating screen is an essential part of the production operation. There are many inspection and maintenance items for the vibrating screen, among which the most important and most frequently inspected item is the inspection and maintenance of the screen plate. If the screen plate is found to be worn, deformed, or damaged during the inspection, it must be disassembled and replaced. In order to disassemble the screen plate more safely and efficiently, a screen plate auxiliary disassembly device is required.
[0003] However, most existing auxiliary disassembly devices are installed using welding or other fixing methods, making the entire device inconvenient to disassemble, store, and transport. When the work area changes, it may require a lot of manpower and resources for transportation, making it difficult to quickly adapt to different work scenarios, thus increasing usage costs and reducing the efficiency of screen plate disassembly and the practicality of the auxiliary disassembly device. To address these issues, the applicant proposes an auxiliary disassembly device for vibrating screen plates. Utility Model Content
[0004] The purpose of this utility model is to provide an auxiliary disassembly device for vibrating screen plates, so as to solve the problem that most of the existing auxiliary disassembly devices in the background art are installed by welding or other fixing methods, which makes the device inconvenient to disassemble, store and transport, requires a lot of manpower and material resources for handling, resulting in increased use costs, reduced disassembly efficiency and device practicality.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A vibrating screen plate auxiliary disassembly device includes: two symmetrically arranged seat plates and a support plate disposed in the two seat plates. The two seat plates and the two support plates are both U-shaped. A pressure rod bushing is sleeved in the adjacent side wall of the two support plates. A positioning shaft is provided between the two pressure rod bushings. Both ends of the positioning shaft extend into the adjacent pressure rod bushing.
[0007] The positioning shaft is fitted with a lever-type tube clamp, and a pressure rod is provided above the lever-type tube clamp. Slots are provided on both sides of the pressure rod. A hanging ring is fixedly connected to one end of the pressure rod. A hanging chain is provided below the hanging ring. A hook is fixedly connected to the bottom end of the hanging chain. A fixing mechanism connected to the pressure rod is provided on the outside of the lever-type tube clamp.
[0008] The fixing mechanism includes an arc-shaped seat, and an arc-shaped groove adapted to the outside of the pressure rod is opened in the middle of the top of the arc-shaped seat. Both ends of the arc-shaped seat are provided with mounting cavities. Both ends of the arc-shaped seat are provided with insertion holes, and the insertion holes are connected to the mounting cavities. Both mounting cavities are provided with limiting plates, and the insertion rod is sleeved in the limiting plates.
[0009] One end of the insertion rod extends to the outside of the insertion hole and is inserted into the slot, while the other end of the insertion rod extends to the outside of the arc-shaped seat. A spring is sleeved on the outside of the insertion rod, and the two ends of the spring are fixedly connected to the inner wall of one side of the mounting cavity and the adjacent side wall of the limiting plate, respectively.
[0010] Furthermore, threaded holes are provided at both ends of the outer surfaces of the two pressure rod bushings and the outer surfaces of the positioning shaft. A fastening bolt is provided at the top of the outer surface of the pressure rod bushing, and the bottom end of the fastening bolt is fastened to the positioning shaft through the threaded hole.
[0011] Furthermore, a push-button hook is attached to the outside of the hanging ring, and the bottom end of the push-button hook is wrapped around the outside of the upper end of the hanging chain.
[0012] Furthermore, a pull rod is fixedly installed at the other end of the insertion rod to the outside of the arc-shaped seat, and a pull block is fixedly installed at the end of the pull rod away from the insertion rod, and the pull block is conical.
[0013] Furthermore, both of the seat plates have slots at their inner bottom that are adapted to the bottom of the support plate, and the slots are U-shaped. Angle steel is fixedly connected to both end sidewalls of the two support plates.
[0014] Furthermore, each of the angle steels has a screw hole at one top and the inner bottom of the two base plates, and each of the angle steels has a fixing screw at one top. The bottom of each fixing screw is fastened to the base plate through the screw hole.
[0015] Compared with the prior art, the beneficial effects of the vibrating screen plate auxiliary disassembly device provided by this utility model are:
[0016] (1) The fixing mechanism achieves quick loading and unloading between the lever-type pipe clamp and the pressure rod through the cooperation of the pull rod, the pull block and the spring. The personnel can pull the pull block to make the insertion rod disengage from the pressure rod slot, and separate the pressure rod from the lever-type pipe clamp, which facilitates the storage and transportation of the device parts. During assembly, the pressure rod is placed into the arc groove and the pull block is released, so that the spring rebounds and pushes the insertion rod into the slot to complete the locking and fixing. Thus, the loading and unloading process does not require professional tools, which greatly improves the portability of the device and is suitable for relocation of multiple sites. At the same time, it reduces the wear of parts caused by frequent disassembly and assembly, reduces the cost of use, and extends the service life of the device.
[0017] (2) The positioning shaft and the pressure rod bushing are fastened by fastening bolts, which makes the lever force transmission more stable and prevents the positioning shaft from rotating with the lever-type pipe clamp. The press-type hook makes it easy to install and remove the chain and the hanging ring, saving the hook hanging time. The seat plate and the support plate are assembled into component modules through the C-shaped slot, angle steel and fixing screws, achieving the effect of quick disassembly and easy storage and transportation, thus adapting to different specifications of vibrating screen plates, reducing the cost of use and the safety risks of disassembly operations, reducing the burden of personnel operation, and further improving the practicality of the device. Attached Figure Description
[0018] Figure 1 A schematic diagram of the overall structure provided for an embodiment of this utility model;
[0019] Figure 2 A schematic diagram of the support plate structure provided in an embodiment of this utility model;
[0020] Figure 3 A schematic diagram of the lever-type pipe clamp structure provided in an embodiment of this utility model;
[0021] Figure 4 A schematic diagram of the positioning shaft structure provided in an embodiment of this utility model;
[0022] Figure 5 A schematic diagram of the pressure bar structure provided in an embodiment of this utility model;
[0023] Figure 6 This is a schematic diagram of the cross-sectional structure of the arc-shaped seat provided in an embodiment of the present utility model;
[0024] Figure 7 A schematic diagram of the angle steel structure provided for an embodiment of this utility model;
[0025] Explanation of reference numerals in the attached figures:
[0026] 1. Seat plate; 2. Support plate; 3. Positioning shaft; 4. Fixing mechanism; 401. Arc-shaped seat; 402. Limiting plate; 403. Insert rod; 404. Spring; 405. Pull rod; 406. Pull block; 5. Lever-type pipe clamp; 6. Pressure rod; 7. Hanging ring; 8. Press-type hook; 9. Hanging chain; 10. Hook; 11. Pressure rod bushing; 12. Fastening bolt; 13. Angle steel; 14. Fixing screw. Detailed Implementation
[0027] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0028] As attached Figure 1 To be continued Figure 7 As shown:
[0029] Example 1:
[0030] This utility model provides an auxiliary disassembly device for a vibrating screen plate, including two symmetrically arranged seat plates 1 and a support plate 2 disposed in the two seat plates 1. Both the two seat plates 1 and the two support plates 2 are U-shaped. Each of the adjacent side walls of the two support plates 2 is fitted with a pressure rod bushing 11. A positioning shaft 3 is provided between the two pressure rod bushings 11. Both ends of the positioning shaft 3 extend into the adjacent pressure rod bushing 11.
[0031] The positioning shaft 3 is fitted with a lever-type pipe clamp 5. A pressure rod 6 is provided above the lever-type pipe clamp 5. Slots are provided on both sides of the pressure rod 6. A hanging ring 7 is fixedly connected to one end of the pressure rod 6. A hanging chain 9 is provided below the hanging ring 7. A hook 10 is fixedly connected to the bottom end of the hanging chain 9. A fixing mechanism 4 connected to the pressure rod 6 is provided on the outside of the lever-type pipe clamp 5.
[0032] The fixing mechanism 4 includes an arc-shaped seat 401, and an arc-shaped groove adapted to the outside of the pressure rod 6 is provided in the middle of the top of the arc-shaped seat 401. Both ends of the arc-shaped seat 401 are provided with mounting cavities. Both ends of the arc-shaped seat 401 are provided with insertion holes, and the insertion holes are connected to the mounting cavities. Both mounting cavities are provided with limiting plates 402, and insertion rods 403 are sleeved inside the limiting plates 402.
[0033] One end of the insertion rod 403 extends to the outside of the insertion hole and is inserted into the slot, and the other end of the insertion rod 403 extends to the outside of the arc-shaped seat 401. A spring 404 is sleeved on the outside of the insertion rod 403. The two ends of the spring 404 are fixedly connected to the inner wall of one side of the mounting cavity and the adjacent side wall of the limiting plate 402, respectively.
[0034] As can be seen from the above, the two U-shaped seat plates 1 and the support plate 2 constitute the basic support structure of the device. They are symmetrically arranged to ensure force balance. The pressure rod sleeve 11 is sleeved on the side wall of the support plate 2 and passes through the positioning shaft 3 into the pressure rod sleeve 11. Then, the lever clamp 5 is sleeved on the outside of the positioning shaft 3 to fix the lever arm position of the pressure rod 6. The pressure rod 6 and the lever clamp 5 are fixed together by the fixing mechanism 4 to form a stable lever structure. The hanging ring 7 at one end of the pressure rod 6 is connected to the hanging chain 9 and the hook 10 through the press hook 8. When the personnel need to disassemble the screen plate, the hook 10 is hung on the vibrating screen plate to be disassembled. The personnel exert downward force on the other end of the pressure rod 6. Utilizing the rotation characteristics of the lever clamp 5, the pressure rod 6 forms a lever with the positioning shaft 3 as the fulcrum. The screen plate is hooked out through the hanging chain 9 and the hook 10, realizing the separation of the screen plate from the screen body.
[0035] When the work is completed, the operator can hold the pull block 406 and pull it outward, and use the pull rod 405 to drive the insertion rod 403, so that the insertion rod 403 disengages from the external slot of the pressure rod 6, and the pressure rod 6 and the lever-type pipe clamp 5 can be detached and removed for easy storage and transportation. When reassembly is required, the above operation is repeated. At this time, the spring 404 is compressed by the limiting plate 402. By placing the pressure rod 6 in the arc groove, the slot and the insertion hole are matched. Then the operator releases the pull block 406, and the spring 404 rebounds and pushes the limiting plate 402, which can drive the insertion rod 403 to re-insert into the slot, thus locking the pressure rod 6. This makes the pressure rod 6 and the lever-type pipe clamp 5 detachable and replaceable, which is simple and convenient.
[0036] The U-shaped base plate 1 and the support plate 2 provide a stable support foundation, and the elastic locking structure of the fixing mechanism 4 can be adapted to pressure bars 6 of various lengths. The flexible connection between the hanging chain 9 and the hook 10 can buffer the impact force during disassembly and prevent the screen plate or screen body from deforming due to rigid collision.
[0037] Example 2:
[0038] This embodiment is basically the same as the previous embodiment, except that threaded holes are provided at both ends of the two pressure rod bushings 11 and the positioning shaft 3, and fastening bolts 12 are provided at the top of the outer side of the pressure rod bushings 11. The bottom end of the fastening bolts 12 is fastened to the positioning shaft 3 through the threaded holes.
[0039] The hanging ring 7 is externally attached to a push-button hook 8, and the bottom end of the push-button hook 8 is externally wound and connected to the upper end of the hanging chain 9.
[0040] The other end of the insertion rod 403 extends to the outside of the arc-shaped seat 401 and is fixedly installed with a pull rod 405. The end of the pull rod 405 away from the insertion rod 403 is fixedly installed with a pull block 406, and the pull block 406 is conical.
[0041] The inner bottom of both seat plates 1 is provided with a slot that matches the bottom of the support plate 2, and the slot is U-shaped. Angle steel 13 is fixedly connected to the side walls of both ends of the two support plates 2.
[0042] Each of the angle steels 13 has a screw hole at one top and the inner bottom of the two base plates 1. Each of the angle steels 13 has a fixing screw 14 at one top. The bottom of each fixing screw 14 is fastened to the base plate 1 through the screw hole.
[0043] As can be seen from the above: the pressure rod bushing 11 and the positioning shaft 3 are rigidly connected by the fastening bolt 12. When the pressure rod 6 is subjected to force, the fastening bolt 12 locks the pressure rod bushing 11 and the positioning shaft 3 through the threaded hole to prevent them from rotating relative to each other. The push-type hook 8 on the outside of the hanging ring 7 is unlocked by pressing. Personnel can quickly connect or separate the hanging chain 9 from the hanging ring 7 by pressing the hook to save the connection time. The pull rod 405 and the pull block 406 at the end of the insertion rod 403 allow the operator to quickly control the extension and retraction of the insertion rod 403 by pulling the pull block 406, which facilitates the installation and removal of the pressure rod 6. The I-shaped groove at the bottom of the seat plate 1 is used to position the support plate 2, and then multiple angle steels 1 3. The support plate 2 and the seat plate 1 are rigidly connected by fixing screws 14. The bottom end of the support plate 2 is inserted into the slot, and the fixing screws 14 are tightened through the screw holes of the angle steel 13 and the seat plate 1. At the same time, multiple angle steels 13 can also provide stable fixation between the support plate 2 and the seat plate 1, thereby realizing quick loading and unloading between the support plate 2 and the seat plate 1, which is convenient for personnel to store, transport or assemble. Thus, the assembly of the disassembly device does not require professional tools, which is convenient for personnel to operate. Moreover, the parts used are of good quality and inexpensive, resulting in low operating costs. It improves the disassembly efficiency, operation convenience and scene adaptability of the device, and is suitable for disassembly operations of vibrating screen plates of different coal preparation plants and different specifications.
[0044] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A vibrating screen plate auxiliary disassembly device, comprising two symmetrically arranged base plates (1) and a support plate (2) disposed within the two base plates (1), characterized in that, Both of the seat plates (1) and the two support plates (2) are U-shaped. Each of the two support plates (2) has a pressure rod bushing (11) fitted inside the adjacent side wall. A positioning shaft (3) is provided between the two pressure rod bushings (11). Both ends of the positioning shaft (3) extend into the adjacent pressure rod bushings (11). The positioning shaft (3) is fitted with a lever-type pipe clamp (5), and a pressure rod (6) is provided above the lever-type pipe clamp (5). Slots are provided on both sides of the pressure rod (6). A hanging ring (7) is fixedly connected to one end of the pressure rod (6). A hanging chain (9) is provided below the hanging ring (7). A hook (10) is fixedly connected to the bottom end of the hanging chain (9). A fixing mechanism (4) connected to the pressure rod (6) is provided on the outside of the lever-type pipe clamp (5). The fixing mechanism (4) includes an arc-shaped seat (401), and an arc-shaped groove adapted to the outside of the pressure rod (6) is provided in the middle of the top of the arc-shaped seat (401). Both ends of the arc-shaped seat (401) are provided with mounting cavities. Both ends of the arc-shaped seat (401) are provided with insertion holes, and the insertion holes are connected to the mounting cavities. Both mounting cavities are provided with limiting plates (402), and the insertion rod (403) is sleeved in the limiting plate (402). One end of the insertion rod (403) extends to the outside of the insertion hole and is inserted into the slot, and the other end of the insertion rod (403) extends to the outside of the arc-shaped seat (401). A spring (404) is sleeved on the outside of the insertion rod (403), and the two ends of the spring (404) are fixedly connected to the inner wall of one side of the mounting cavity and the adjacent side wall of the limiting plate (402), respectively.
2. The auxiliary disassembly device for vibrating screen plates according to claim 1, characterized in that: Both of the two pressure rod bushings (11) and the positioning shaft (3) have threaded holes at both ends. The top of the pressure rod bushing (11) is provided with a fastening bolt (12), and the bottom end of the fastening bolt (12) is fastened to the positioning shaft (3) through the threaded hole.
3. The vibrating screen plate auxiliary disassembly device according to claim 1, characterized in that: The hanging ring (7) is externally attached to a press-type hook (8), and the bottom end of the press-type hook (8) is externally wound and connected to the upper end of the hanging chain (9).
4. The auxiliary disassembly device for vibrating screen plates according to claim 1, characterized in that: The other end of the insertion rod (403) extends to the outside of the arc-shaped seat (401) and is fixedly installed with a pull rod (405). The end of the pull rod (405) away from the insertion rod (403) is fixedly installed with a pull block (406), and the pull block (406) is conical.
5. The auxiliary disassembly device for vibrating screen plates according to claim 1, characterized in that: The inner bottom of both of the seat plates (1) is provided with a slot that matches the bottom of the support plate (2), and the slot is U-shaped. Angle steel (13) is fixedly connected to the side walls of both ends of the two support plates (2).
6. The auxiliary disassembly device for a vibrating screen plate according to claim 5, characterized in that: Each of the angle steels (13) has a screw hole at one top and at the bottom of the two base plates (1). Each of the angle steels (13) has a fixing screw (14) at one top. The bottom of each fixing screw (14) is fastened to the base plate (1) through the screw hole.