Automobile radiator sub-packaging tool
Patent Information
- Application Number
- CN202522381601.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-10
AI Technical Summary
然而,散热器的主要材质为铝型材,且体积较大,翻转操作困难,在分装过程中,工作平台上的零部件易导致散热器的铝片破损,从而增加了不必要的成本
[0014]本实用新型提供了一种汽车散热器分装工装,具备以下有益效果:本装置可以在装夹散热器时使其立式方式固定,降低了分装过程中散热器总成散热片损坏的几率;通过调节安装架的位置可以调整两个夹块之间的间距,使本装置能够适应不同型号的散热器;通过设置旋转台可以便于翻转散热器,使工作人员在同一位置即可对散热器的两侧进行分装,使用方便。
Smart Images

Figure CN224867283U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of radiator tooling fixture technology, specifically a tooling fixture for disassembling automotive radiators. Background Technology
[0002] In the vehicle assembly process, to improve production speed, automotive radiators are usually pre-assembled with various other components to form sub-assemblies before being installed on the vehicle. The radiator pre-assembly process is as follows: various components, such as inlet hoses, outlet hoses, intercoolers, condensers, intercooler intake pipes, intercooler exhaust pipes, and fan assemblies, are assembled onto the radiator assembly. Components need to be assembled on all sides of the radiator.
[0003] Traditional radiator assembly does not require precise positioning; a flat workbench with rubber pads is sufficient. However, radiators are primarily made of aluminum profiles and are relatively large, making flipping difficult. During assembly, components on the workbench can easily damage the aluminum fins, increasing unnecessary costs. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a tooling for disassembling automotive radiators, thereby solving the problems mentioned in the background section.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a tooling for disassembling automotive radiators, comprising: A platform with a fixed tabletop on top and fixed support legs at the bottom; A rotating platform, rotatably mounted on the platform surface; A pair of mounting brackets, with adjustable mirrors positioned at both ends of the rotary table; A pair of clamping blocks are mirror-mounted on the upper surface of the pair of mounting brackets and are capable of sliding along the length of the rotary table; A quick clamp is fixedly mounted on a mounting frame, and its telescopic end is fixedly connected to the clamping block. The limiting pin is mounted on the rotary table via a fine-tuning component; A pair of support blocks, matching the shape of the bottom of the radiator, are fixedly mounted on a rotating platform located inside the pair of mounting brackets.
[0006] Preferably, the bottom of the pair of mounting brackets is provided with a first elongated hole, the length direction of the first elongated hole is the same as the length direction of the rotary table, and the mounting bracket is fixed to the rotary table by screws passing through the first elongated hole.
[0007] Preferably, each of the pair of clamping blocks has a mounting groove on its opposite side, and the mounting groove matches the thickness of the heat sink sidewall.
[0008] Preferably, the fine-tuning component includes a positioning frame and a positioning plate. The positioning frame is mounted on a rotary table, the positioning plate is mounted on the positioning frame, and the limiting pin is fixed on the positioning plate.
[0009] Preferably, the positioning frame has a second elongated hole, the length direction of which is perpendicular to the length direction of the rotating platform. The positioning frame is mounted on the rotating platform by screws passing through the second elongated hole. The positioning plate has a third elongated hole, the length direction of which is the same as the length direction of the rotating platform. The positioning plate is mounted on the positioning frame by screws passing through the third elongated hole.
[0010] Preferably, a fixed plate is fixedly installed on the frame, a bearing is fixedly installed inside the fixed plate, and a rotating shaft is fixedly installed at the bottom of the rotating table, with the rotating shaft installed in the inner ring of the bearing.
[0011] Preferably, the rotating platform is equipped with a positioning pin that can move up and down, and the fixed plate has two positioning holes spaced 180 degrees apart, into which the positioning pin can be inserted.
[0012] Preferably, two stop bars are fixedly installed on the rotating platform.
[0013] Preferably, a handle is fixedly mounted on the rotating platform.
[0014] This utility model provides a tooling for disassembling automotive radiators, which has the following advantages: the device can fix the radiator vertically when clamping it, reducing the chance of damage to the radiator assembly fins during disassembly; the distance between the two clamping blocks can be adjusted by adjusting the position of the mounting bracket, so that the device can adapt to different models of radiators; the rotating table can facilitate the flipping of the radiator, allowing the operator to disassemble both sides of the radiator from the same position, making it convenient to use. Attached Figure Description
[0015] Figure 1 This is a perspective view of the present invention during assembly; Figure 2 This is a perspective view of the present utility model; Figure 3 for Figure 2 A magnified view of part A in the image; Figure 4 This is a cross-sectional view of the present invention; Figure 5 for Figure 4 A magnified view of part B in the image.
[0016] In the diagram: 1. Stand; 2. Tabletop; 3. Rotary table; 4. Mounting frame; 5. Clamping block; 6. Quick clamp; 7. Positioning frame; 8. Positioning plate; 9. Limit pin; 10. Support block; 11. Fixed plate; 12. Bearing; 13. Rotating shaft; 14. Positioning pin; 15. Positioning hole; 16. First oblong hole; 17. Support leg; 18. Handle; 19. Stop bar; 20. Second oblong hole; 21. Third oblong hole. Detailed Implementation
[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0018] Please see Figures 1-5 This utility model provides a technical solution: a tooling for disassembling automotive radiators, comprising: A frame 1, on which a tabletop 2 is fixedly installed, and at which a support leg 17 is fixedly installed; Rotary table 3 is rotatably mounted on table 2; A pair of mounting brackets 4, with adjustable mirrors set at both ends of the rotary table 3; A pair of clamping blocks 5 for clamping the heat sink are mirror-mounted on the upper surface of a pair of mounting brackets 4 and can slide along the length of the rotary table 3; The quick clamp 6, used to push and position the clamping block 5, is fixedly mounted on the mounting frame 4, and its telescopic end is fixedly connected to the clamping block 5. The limiting pin 9, which can be inserted into the limiting hole at the bottom of the radiator, is mounted on the rotary table 3 through a fine-tuning component. The limiting pin 9 can be fine-tuned according to the actual situation. A pair of support blocks 10 for supporting the radiator, which match the shape of the bottom of the radiator, are fixedly mounted on a rotating platform 3 located inside a pair of mounting brackets 4.
[0019] As an embodiment of this utility model, a pair of mounting brackets 4 have a first elongated hole 16 at their bottom. The length direction of the first elongated hole 16 is the same as the length direction of the rotating table 3. The mounting bracket 4 is fixed to the rotating table 3 by screws passing through the first elongated hole 16. After the screws are loosened, the position of the mounting bracket 4 in the length direction on the rotating table 3 can be adjusted.
[0020] As an embodiment of this utility model, each of the pair of clamping blocks 5 has a mounting groove on one side opposite to the other. The mounting groove matches the thickness of the heat sink sidewall. When the pair of clamping blocks 5 come close to each other, they can be fitted onto the two sides of the heat sink through the mounting groove to fix the heat sink.
[0021] As an embodiment of this utility model, the fine-tuning component includes a positioning frame 7 and a positioning plate 8. The positioning frame 7 is mounted on the rotary table 3, and the positioning plate 8 is mounted on the positioning frame 7. A limiting pin 9 is fixed on the positioning plate 8. The positioning frame 7 has a second elongated hole 20, the length direction of which is perpendicular to the length direction of the rotary table 3. The positioning frame 7 is mounted on the rotary table 3 by screws passing through the second elongated hole 20. The positioning plate 8 has a third elongated hole 21, the length direction of which is the same as the length direction of the rotary table 3. The positioning plate 8 is mounted on the positioning frame 7 by screws passing through the third elongated hole 21. By loosening the screws and adjusting the positions of the mounting frame 7 and the mounting plate 8 respectively, the position of the limiting pin 9 in the horizontal direction can be finely adjusted so that it corresponds to the limiting hole of the radiator.
[0022] As an embodiment of this utility model, a fixed plate 11 is fixedly installed on the frame 1, and a bearing 12 is fixedly installed inside the fixed plate 11. A rotating shaft 13 is fixedly installed at the bottom of the rotating table 3. The rotating shaft 13 is installed in the inner ring of the bearing 12. A positioning pin 14 that can move up and down is installed on the rotating table 3. Two positioning holes 15 spaced 180 degrees apart are opened on the fixed plate 11. The positioning pin 14 can be inserted into the positioning hole 15. When the positioning pin 14 is inserted into the positioning hole 15, the rotating table 3 can be fixed to prevent the rotating table 3 from rotating.
[0023] As an embodiment of this utility model, two stop bars 19 are fixedly provided on the rotary table 3. The stop bars 19 can assist in limiting the radiator, making it easier for the bottom limiting hole of the radiator to align with the limiting pin 9.
[0024] As an embodiment of this utility model, a handle 18 is fixedly provided on the rotary table 3 to facilitate the rotation of the rotary table 3.
[0025] The working principle and usage process of this utility model are as follows: First, adjust the positions of the two mounting brackets 4 to ensure that when the quick clamp 6 is in the open state, the radiator can be vertically placed between the two clamping blocks 5, and when the quick clamp 6 is in the locked state, the radiator will not shake. During installation, first move the quick clamp 6 to move the two clamping blocks 5 away from each other. Since the bottom limiting hole of the radiator is difficult to observe, the worker can place the radiator against the stop bar 19 to make it easier to align the limiting hole with the limiting pin 9. After aligning the radiator with the limiting pin 9, place it on the support block 10, and move the quick clamps 6 on both sides to make the clamping blocks 5 clamp the radiator, thus completing the positioning of the radiator. After completing the disassembly work on one side of the radiator, pull out the positioning pin 14 and push the handle 18 to rotate the rotating table 3 180 degrees. After inserting the positioning pin 14 back into the corresponding positioning hole 15, the rotating table 3 can be fixed, and then the disassembly operation on the other side of the radiator can be prepared.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tooling for disassembling automotive radiators, characterized in that, include: A stand (1) is fixedly provided with a tabletop (2) on its top and a support leg (17) fixedly provided at its bottom; A rotating platform (3) is rotatably mounted on the platform (2); A pair of mounting brackets (4) with adjustable mirrors are set at both ends of the rotary table (3); A pair of clamping blocks (5) are mirror-mounted on the upper surface of the pair of mounting brackets (4) and are capable of sliding along the length of the rotary table (3); A quick clamp (6) is fixedly mounted on the mounting frame (4), and its telescopic end is fixedly connected to the clamping block (5); The limiting pin (9) is installed on the rotary table (3) via a fine-tuning component; A pair of support blocks (10), matching the shape of the bottom of the radiator, are fixedly mounted on a rotating platform (3) located inside the pair of mounting brackets (4).
2. The automotive radiator sub-assembly fixture according to claim 1, characterized in that, A first elongated hole (16) is provided at the bottom of the pair of mounting brackets (4). The length direction of the first elongated hole (16) is the same as the length direction of the rotary table (3). The mounting bracket (4) is fixed on the rotary table (3) by screws passing through the first elongated hole (16).
3. The automotive radiator sub-assembly fixture according to claim 1, characterized in that, Each of the pair of clamping blocks (5) has a mounting groove on one side opposite to the other, and the mounting groove matches the thickness of the heat sink sidewall.
4. The automotive radiator sub-assembly fixture according to claim 1, characterized in that, The fine-tuning component includes a positioning frame (7) and a positioning plate (8). The positioning frame (7) is mounted on a rotary table (3), the positioning plate (8) is mounted on the positioning frame (7), and the limiting pin (9) is fixed on the positioning plate (8).
5. The automotive radiator sub-assembly fixture according to claim 4, characterized in that, The positioning frame (7) has a second elongated hole (20), the length direction of which is perpendicular to the length direction of the rotating table (3). The positioning frame (7) is mounted on the rotating table (3) by screws passing through the second elongated hole (20). The positioning plate (8) has a third elongated hole (21), the length direction of which is the same as the length direction of the rotating table (3). The positioning plate (8) is mounted on the positioning frame (7) by screws passing through the third elongated hole (21).
6. The automotive radiator sub-assembly fixture according to claim 1, characterized in that, A fixed plate (11) is fixedly installed on the frame (1), and a bearing (12) is fixedly installed inside the fixed plate (11). A rotating shaft (13) is fixedly installed at the bottom of the rotating table (3), and the rotating shaft (13) is installed in the inner ring of the bearing (12).
7. The automotive radiator sub-assembly fixture according to claim 6, characterized in that, The rotating platform (3) is equipped with a positioning pin (14) that can move up and down, and the fixed plate (11) has two positioning holes (15) spaced 180 degrees apart, and the positioning pin (14) can be inserted into the positioning hole (15).
8. The automotive radiator sub-assembly fixture according to claim 1, characterized in that, Two stop bars (19) are fixedly installed on the rotating platform (3).
9. The automotive radiator sub-assembly fixture according to claim 1, characterized in that, A handle (18) is fixedly installed on the rotary table (3).