Zipper tape length cutting device
Patent Information
- Application Number
- CN202522295843.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0004]本实用新型提供了一种可连续加工,适用性强,可用于裁切不同长度的织带加工,自动化程度高,可有效降低人工操作,可以满足更高生产需求的一种拉链织带定长裁切装置;解决了现有技术中存在的传统裁切方法多依赖人工操作,效率低下且裁切长度一致性差,裁切设备存在送料不稳定、裁切精度不足等问题,无法满足更高的生产与加工需求的技术问题
[0014]因此,本实用新型的一种拉链织带定长裁切装置具备下述优点:可连续加工,适用性强,可用于裁切不同长度的织带加工,自动化程度高,可有效降低人工操作,可以满足更高生产需求。
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Figure CN224867404U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of zipper production and processing technology, and in particular to a zipper webbing fixed-length cutting device. Background Technology
[0002] With economic development and the rapid development of the garment industry, people's demand and requirements for clothing have increased. As a connector widely used in clothing, bags and other fields, the production quality and efficiency of zippers directly affect the manufacturing level of downstream products.
[0003] In the zipper production process, the webbing needs to be cut to a specific length for subsequent processing. Traditional cutting methods rely heavily on manual operation, which is inefficient and results in poor consistency in the cut length. Although existing semi-automatic cutting equipment has improved efficiency to some extent, it still has problems such as unstable feeding, insufficient cutting accuracy, and low degree of automation. Therefore, it is necessary to improve it. Utility Model Content
[0004] This utility model provides a zipper webbing fixed-length cutting device that can be continuously processed, has strong applicability, can be used for cutting webbing of different lengths, has a high degree of automation, can effectively reduce manual operation, and can meet higher production needs. It solves the technical problems of existing technologies, such as traditional cutting methods relying on manual operation, low efficiency and poor cutting length consistency, and cutting equipment having problems such as unstable feeding and insufficient cutting accuracy, which cannot meet higher production and processing needs.
[0005] The above-mentioned technical problem of this utility model is solved by the following technical solution: a zipper webbing fixed-length cutting device includes a processing machine, a conveyor belt in the middle of the processing machine, and a webbing feeding device on the left side of the processing machine; a fixed-length cutting device is provided between the webbing feeding device and the conveyor belt; a storage device is provided at the discharge end of the conveyor belt, and the conveyor belt rotates cyclically to transport the cut webbing to the storage device. During processing, continuous zipper webbing is introduced into the processing machine from the left side after passing through guide rollers and other structures. The webbing feeding device guides the continuous webbing in, and the fixed-length cutting device cuts the continuous webbing into a fixed length. The cut webbing falls onto the conveyor belt and is transported to the storage device under the action of the conveyor belt.
[0006] Preferably, the webbing feeding device includes a feeding platform mounted on the left side of the conveyor belt, with guide blocks on both the front and rear sides of the feeding platform, and the feeding platform is connected to the conveyor belt. The webbing is introduced onto the surface of the feeding platform and is horizontally conveyed between the guide blocks to prevent the webbing from deviating.
[0007] Preferably, the feeding end of the feeding platform is equipped with a cleaning brush. The cleaning brush is either servo-driven or motor-driven, and can be used to clean dust from the surface of the webbing.
[0008] Preferably, the webbing feeding device further includes a slide rail mounted above the conveyor belt, on which pneumatic grippers are slidably installed. The pneumatic grippers hold one end of the webbing and move the webbing along the slide rail to a set position.
[0009] Preferably, a contact sensor is provided on the slide rail. When the pneumatic gripper moves into position, the contact sensor sends a signal to the fixed-length cutting device. During processing, the pneumatic gripper holds one end of the webbing and moves the webbing along the slide rail to the set position. After the contact sensor detects the position, it triggers the fixed-length cutting device.
[0010] Preferably, the fixed-length cutting device includes a shearing head mounted at the junction of the conveyor belt and the feeding platform, and the shearing head is driven by a telescopic cylinder. The shearing head descends after a signal is emitted by a contact sensor.
[0011] Preferably, the fixed-length cutting device further includes a shearing plate slidably embedded at the end of the feeding platform. The shearing plate is driven by a pneumatic or electric motor. The shearing plate and the shearing head work together to cut the zipper webbing using shearing force. The shearing plate has a telescopic structure. When cutting, a contact sensor sends a signal, the shearing plate pops out, and the shearing head descends. The shearing head and the shearing plate generate shearing force to cut the webbing. After cutting, both automatically reset, leaving enough head space for the webbing to be held by the pneumatic grippers.
[0012] Preferably, the fixed-length cutting device further includes a pneumatic pressure head mounted above the feeding platform. A contact sensor sends a signal, causing the pneumatic pressure head to press down and cooperate with the pneumatic grippers to fix the webbing. Subsequently, the shearing plate pops out, the shearing head descends, and the shearing head and shearing plate generate shearing force to cut the webbing.
[0013] Preferably, the fixed-length cutting device further includes a pneumatic pressure head mounted above the feeding platform. A contact sensor sends a signal, causing the pneumatic pressure head to press down and cooperate with the pneumatic grippers to fix the webbing. Subsequently, the shearing plate pops out, the shearing head descends, and the shearing head and shearing plate generate shearing force to cut the webbing.
[0014] Therefore, the zipper webbing fixed-length cutting device of this utility model has the following advantages: it can be processed continuously, has strong applicability, can be used to cut webbing of different lengths, has a high degree of automation, can effectively reduce manual operation, and can meet higher production needs. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of a zipper webbing fixed-length cutting device according to the present invention.
[0016] Figure 2 yes Figure 1 Enlarged view of point A in the middle.
[0017] Figure 3 yes Figure 1 A schematic diagram of the main structure.
[0018] Figure 4 yes Figure 1 A schematic diagram of the left-side view structure.
[0019] Figure 5 yes Figure 1 A top-view structural diagram.
[0020] In the diagram, there is a processing machine base 1, a conveyor belt 2, a guide plate 3, a storage box 4, a feeding platform 5, a guide block 6, a cleaning brush 7, a slide rail 8, a pneumatic gripper 9, a contact sensor 10, a shearing head 11, a shearing plate 12, and a pneumatic pressure head 13. Detailed Implementation
[0021] The technical solution of the utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.
[0022] Example: like Figure 1 and 2 As shown in Figures 3, 4, and 5, a zipper webbing fixed-length cutting device includes a processing machine 1, and a circulating conveyor belt 2 is installed in the middle of the processing machine 1. The conveyor belt 2 is driven by a motor.
[0023] A storage device is installed at the discharge end of the conveyor belt 2. The storage device includes a guide plate 3 connected to the discharge end of the conveyor belt 2, and a storage box 4 is installed at the end of the guide plate 3.
[0024] A webbing feeding device is installed on the left side of the processing machine 1. The webbing feeding device includes a feeding platform 5 installed on the left side of the conveyor belt 2. The feeding platform 5 is connected to the conveyor belt 2, and guide blocks 6 are installed on the front and rear sides of the feeding platform 5.
[0025] The feeding end of the feeding platform 5 is equipped with a rotating cleaning brush 7.
[0026] The webbing feeding device also includes a slide rail 8 mounted above the conveyor belt 2, on which a pneumatic gripper 9 is slidably mounted, and the moving position of the pneumatic gripper 9 corresponds to that of the feeding platform 5.
[0027] An adjustable contact sensor 10 is installed on the slide rail 8. When the pneumatic gripper 9 moves into position, the contact sensor 10 emits a signal.
[0028] A fixed-length cutting device is installed between the webbing feeding device and the conveyor belt 2; the fixed-length cutting device includes a shearing head 11 installed at the junction of the conveyor belt 2 and the feeding platform 5, and the shearing head 11 is driven by a telescopic cylinder; the fixed-length cutting device also includes a shearing plate 12 slidably embedded at the end of the feeding platform 5, and the shearing plate 12 is driven by a pneumatic module; the shearing plate 12 and the shearing head 11 cooperate to cut the zipper webbing by shearing force.
[0029] The fixed-length cutting device also includes a pneumatic pressure head 13 mounted on the feeding platform 5.
[0030] During processing, the continuous zipper webbing is introduced into the processing machine 1 from the left side after passing through structures such as guide rollers. The webbing passes through the cleaning brush 7 and the feeding platform 5 in sequence. The cleaning brush 7 can clean the surface of the webbing.
[0031] The pneumatic gripper 9 holds one end of the webbing and moves the webbing along the slide rail 8 to the set position. After the contact sensor 10 detects the position, it triggers the fixed-length cutting device.
[0032] The contact sensor 10 sends a signal, the pneumatic pressure head 13 presses down, and cooperates with the pneumatic gripper 9 to fix the webbing. Then the shearing plate 12 pops out and the shearing head 11 descends. The shearing head 11 and the shearing plate 12 form a shearing force to cut the webbing.
[0033] The cut webbing falls onto the conveyor belt 2, and then along the guide plate 3 into the storage box 4 for storage.
[0034] The contact sensor 10 in this invention is fixed by a sliding groove, bolt, and nut structure, and the position of the contact sensor 10 can be adjusted according to the required cut length.
[0035] The pneumatic gripper 9, pneumatic pressure head 13, sword air head 11, and shearing plate 12 in this utility model can all be individually controlled by control buttons, which facilitates manual intervention.
[0036] The specific embodiments described herein are merely illustrative examples of the present invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this invention or exceeding the scope defined by the appended claims.
Claims
1. A zipper webbing fixed-length cutting device, characterized in that: The machine includes a processing table, a conveyor belt in the middle of the processing table, and a webbing feeding device on the left side of the processing table; a fixed-length cutting device is provided between the webbing feeding device and the conveyor belt; a storage device is provided at the discharge end of the conveyor belt, and the conveyor belt rotates in a cycle to transport the cut webbing into the storage device.
2. The zipper webbing fixed-length cutting device according to claim 1, characterized in that: The aforementioned webbing feeding device includes a feeding platform mounted on the left side of the conveyor belt, with guide blocks on both the front and rear sides of the feeding platform, and the feeding platform is connected to the conveyor belt.
3. The zipper webbing fixed-length cutting device according to claim 2, characterized in that: The feeding end of the feeding platform is equipped with a cleaning brush.
4. The zipper webbing fixed-length cutting device according to claim 2, characterized in that: The aforementioned webbing feeding device also includes a slide rail mounted above the conveyor belt, on which pneumatic grippers are slidably installed.
5. The zipper webbing fixed-length cutting device according to claim 4, characterized in that: A contact sensor is installed on the slide rail. When the pneumatic gripper moves into position, the contact sensor sends a signal to the fixed-length cutting device.
6. The zipper webbing fixed-length cutting device according to claim 1, characterized in that: The fixed-length cutting device includes a shearing head mounted at the junction of the conveyor belt and the feeding platform, and the shearing head is driven by a telescopic cylinder.
7. The zipper webbing fixed-length cutting device according to claim 6, characterized in that: The fixed-length cutting device also includes a shearing plate slidably embedded at the end of the feeding platform. The shearing plate is driven by pneumatics or a motor. The shearing plate and the shearing head work together to cut the zipper webbing with shearing force.
8. The zipper webbing fixed-length cutting device according to claim 6, characterized in that: The fixed-length cutting device also includes a pneumatic pressure head mounted above the feeding platform.
9. The zipper webbing fixed-length cutting device according to claim 1, characterized in that: The storage device includes a guide plate connected to the discharge end of the conveyor belt, and a storage box is provided at the end of the guide plate.