A core plate processing efficient planing and sanding integrated machine
Patent Information
- Application Number
- CN202522289982.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0003]与现有技术相比较存在的问题：现有对芯板的刨切和砂光一般采用独立设备进行分步加工，且需要人工对芯板进行辅助上下料，导致对芯板刨切和砂光操作的自动化程度和效率较低，进而影响对芯板的加工效率，实用性不佳，为此，我们提出了一种芯板加工高效刨砂一体机，用于解决上述问题
1.通过驱动机构和运输机构配合对芯板进行适用性运输操作，通过清理机构对芯板进行双面清理，能够去除芯板表面的灰尘和杂质，通过刨切机构对芯板进行双面刨切操作，通过砂光机构对芯板进行双面砂光操作，能够对芯板进行连续的刨切和砂光操作，提高了芯板刨切和砂光操作的自动化程度和效率，进而提高了芯板加工的整体效率；
Smart Images
Figure CN224867527U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of core board processing technology, and in particular to a high-efficiency integrated planing and sanding machine for core board processing. Background Technology
[0002] Core board (commonly known as blockboard or plywood) is a type of plywood with a solid wood core. It is made by cutting logs into strips, splicing them together to form a core, and then applying a veneer. Its vertical (distinguished by the direction of the core material) bending and compressive strength is poor, but its horizontal bending and compressive strength is relatively high. The veneer can be classified by the number of layers (e.g., three-ply, five-ply) or by the wood species (e.g., lauan, beech, teak). High-quality blockboard has a smooth, flat surface that is not easily warped or deformed. Based on the surface sanding, the boards can be divided into one-sided and two-sided polished types. Two-sided polished boards can be used as decorative materials for furniture panels, door and window frames, and other critical parts. During core board processing, planing and sanding are necessary to ensure the flatness of the core board surface.
[0003] The problems with existing technologies: The current core board planing and sanding are generally carried out in separate steps using independent equipment, and manual assistance is required for loading and unloading the core board. This results in low automation and efficiency of the core board planing and sanding operations, which in turn affects the processing efficiency of the core board and makes it impractical. To address these issues, we propose a high-efficiency integrated planing and sanding machine for core board processing. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a high-efficiency integrated planing and sanding machine for core board processing.
[0005] The present invention solves its technical problem through the following technical solution: It includes a frame, with a sealing shell fixed to the inner wall of the frame by bolts. A supporting horizontal plate is fixed to one side of the sealing shell, and a guide groove is fixed to the top of the supporting horizontal plate by bolts. A discharge groove is fixed to the other side of the sealing shell. A mounting base is fixed to the inner wall of the sealing shell, and a mounting bracket is fixed to the top of the mounting base by bolts. A driving mechanism is provided at the bottom of the mounting base, and a transport mechanism is provided at the top of the driving mechanism. A cleaning mechanism is provided on the outer side of the mounting base, and a planing mechanism is provided on the side of the mounting base near the cleaning mechanism. The planing mechanism includes a mounting frame B. Mount B is fixed to the top of the mounting base by bolts. A motor mounting block C is fixed to one side of the mounting bracket B by bolts. A servo motor C is fixed to one side of the motor mounting block C. A drive rod C is provided at the output end of the servo motor C. A slicing roller A is fixed to the outside of the drive rod C. A hydraulic rod B is fixed to the top of the mounting bracket. A drive bracket B is fixed to the bottom of the hydraulic rod B. A motor mounting block D is fixed to one side of the drive bracket B by bolts. A servo motor D is fixed to one side of the motor mounting block D. A drive rod D is provided at the output end of the servo motor D. A slicing roller B is fixed to the outside of the drive rod D. A sanding mechanism is provided on the side of the mounting base near the slicing mechanism.
[0006] As a further improvement of this utility model, a control panel is provided on one side of the frame.
[0007] As a further improvement of this utility model, a collection box is fixed to the bottom of the sealed housing.
[0008] As a further embodiment of this utility model: the driving mechanism includes a mounting block, which is fixed to the bottom of the mounting base by bolts. A mounting frame is fixed to the bottom of the mounting block by bolts. A drive motor is fixed to one side of the mounting frame by bolts. A bidirectional lead screw is provided at the output end of the drive motor. A pair of sliding seats are provided on the outer side of the bidirectional lead screw. A mounting side plate is fixed to the top of each pair of sliding seats. A connecting plate is fixed to one side of the mounting side plate.
[0009] As a further embodiment of this utility model: a supporting side plate is fixed to the side wall of the connecting plate, a limiting slider is fixed to the bottom of the supporting side plate, a supporting slide rod is slidably connected to the inner wall of the limiting slider, and the supporting slide rod is fixedly connected to the mounting frame.
[0010] As a further embodiment of this utility model: the transport mechanism includes a mounting column, which is fixed to one side of the connecting plate by bolts, and a rotating bracket is fixed to one end of the mounting column, with a drive wheel provided on the inner wall of the rotating bracket.
[0011] As a further embodiment of this utility model: the cleaning mechanism includes a mounting frame A, which is fixed to the top of the mounting base by bolts. A motor mounting block A is fixed to one side of the mounting frame A by bolts. A servo motor A is fixed to one side of the motor mounting block A. A drive rod A is provided at the output end of the servo motor A. A cleaning roller A is fixed to the outside of the drive rod A. A hydraulic rod A is fixed to the top of the mounting bracket near the top of the hydraulic rod A. A drive bracket A is fixed to the bottom of the hydraulic rod A. A motor mounting block B is fixed to one side of the drive bracket A by bolts. A servo motor B is fixed to one side of the motor mounting block B. A drive rod B is provided at the output end of the servo motor B. A cleaning roller B is fixed to the outside of the drive rod B.
[0012] As a further embodiment of this utility model: the sanding mechanism includes a mounting frame C, which is fixed to the top of the mounting base by bolts. A motor mounting block E is fixed to one side of the mounting frame C by bolts. A servo motor E is fixed to one side of the motor mounting block E. A drive rod E is provided at the output end of the servo motor E. A sanding roller A is fixed to the outside of the drive rod E. A hydraulic rod C is fixed to the top of the mounting bracket near the hydraulic rod B. A drive bracket C is fixed to the bottom of the hydraulic rod C. A motor mounting block F is fixed to one side of the drive bracket C by bolts. A servo motor F is fixed to one side of the motor mounting block F. A drive rod F is provided at the output end of the servo motor F. A sanding roller B is fixed to the outside of the drive rod F.
[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: 1. The core board is transported by the cooperation of the drive mechanism and the transport mechanism. The core board is cleaned on both sides by the cleaning mechanism to remove dust and impurities from the surface of the core board. The core board is sliced on both sides by the slicing mechanism and the core board is sanded on both sides by the sanding mechanism. The core board can be continuously sliced and sanded, which improves the automation and efficiency of the core board slicing and sanding operations, thereby improving the overall efficiency of core board processing. 2. By setting up a cleaning mechanism, the bottom surface of the core board is cleaned by cleaning roller A and the top surface of the core board is cleaned by cleaning roller B, which can remove dust and debris from the surface of the core board and ensure the quality of subsequent core board sanding operations. Attached Figure Description
[0014] Figure 1 A schematic diagram of an isometric structure according to an embodiment of the present invention is shown; Figure 2 A schematic diagram of an isometric sectional view of a structure according to an embodiment of the present invention is shown; Figure 3The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of part A in the middle; Figure 4 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of section B in the middle; Figure 5 A schematic diagram of the front cross-sectional structure according to an embodiment of the present invention is shown; Figure 6 The present invention provides an embodiment of the present invention. Figure 5 Enlarged structural diagram of section C in the middle; Figure 7 A partial structural schematic diagram according to an embodiment of the present utility model is shown; Figure 8 A schematic diagram of the transportation mechanism structure provided according to an embodiment of the present utility model is shown; Figure 9 A schematic diagram of the cleaning mechanism structure provided according to an embodiment of the present utility model is shown; Figure 10 A schematic diagram of the slicing mechanism structure provided according to an embodiment of the present invention is shown.
[0015] Legend: 100 Frame, 110 Control Panel, 120 Sealed Housing, 121 Collection Box, 130 Support Horizontal Plate, 140 Guide Chute, 150 Discharge Chute, 160 Mounting Base, 170 Mounting Bracket, 210 Mounting Block, 220 Mounting Frame, 230 Drive Motor, 231 Bidirectional Screw, 240 Sliding Seat, 241 Mounting Side Plate, 250 Connecting Plate, 251 Supporting Side Plate, 252 Limiting Slider, 253 Supporting Slide Rod, 310 Mounting Column, 320 Rotating Bracket, 330 Drive Wheel, 340 Core Board Body, 410 Mounting Frame A, 420 Motor Mounting Block A, 430 Servo Motor A, 431 Drive Rod A, 440 Cleaning Roller A, 450 Hydraulic Rod A, 451 Drive... Moving bracket A, 460 motor mounting block B, 470 servo motor B, 471 drive rod B, 480 cleaning roller B, 510 mounting bracket B, 520 motor mounting block C, 530 servo motor C, 531 drive rod C, 540 slicing roller A, 550 hydraulic rod B, 551 drive bracket B, 560 motor mounting block D, 570 servo motor D, 571 drive rod D, 580 slicing roller B, 610 mounting bracket C, 620 motor mounting block E, 630 servo motor E, 631 drive rod E, 640 sanding roller A, 650 hydraulic rod C, 651 drive bracket C, 660 motor mounting block F, 670 servo motor F, 671 drive rod F, 680 sanding roller B. Detailed Implementation
[0016] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0017] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] Please see Figure 1-10This utility model provides a technical solution: It includes a frame 100, a control panel 110 on one side of the frame 100, a sealing housing 120 fixed to the inner wall of the frame 100 by bolts, a collection box 121 fixed to the bottom of the sealing housing 120, a supporting horizontal plate 130 fixed to one side of the sealing housing 120, a guide groove 140 fixed to the top of the supporting horizontal plate 130 by bolts, a discharge groove 150 fixed to the other side of the sealing housing 120, a mounting base 160 fixed to the inner wall of the sealing housing 120, a mounting bracket 170 fixed to the top of the mounting base 160 by bolts, a driving mechanism at the bottom of the mounting base 160, a transport mechanism at the top of the driving mechanism, a cleaning mechanism on the outer side of the mounting base 160, and a planing mechanism on the side of the mounting base 160 near the cleaning mechanism. The planing mechanism includes a mounting... The system comprises a frame B510, a servo motor C530, a drive rod C531, a slicing roller A540, a hydraulic rod B550, a drive bracket B551, and a motor mounting block D560. A servo motor D570 is fixed to one side of the motor mounting block D560, and a drive rod D571 is located at the output end of the servo motor D570. A slicing roller B580 is fixed to the outer side of the drive rod D571. A sanding mechanism is located on the side of the mounting base 160 near the slicing mechanism. The system utilizes a drive mechanism and a transport mechanism to perform suitable transport operations on the core board. A cleaning mechanism cleans the core board on both sides, removing dust and impurities. The slicing mechanism performs double-sided slicing operations, and the sanding mechanism performs double-sided sanding operations. This allows for continuous slicing and sanding operations, improving the automation and efficiency of core board slicing and sanding, thereby increasing the overall efficiency of core board processing.
[0020] Specifically, the drive mechanism includes a mounting block 210, which is fixed to the bottom of the mounting base 160 by bolts. A mounting frame 220 is fixed to the bottom of the mounting block 210 by bolts. A drive motor 230 is fixed to one side of the mounting frame 220 by bolts. A bidirectional lead screw 231 is provided at the output end of the drive motor 230. A pair of sliding seats 240 are provided on the outer side of the bidirectional lead screw 231. A mounting side plate 241 is fixed to the top of each pair of sliding seats 240. A connecting plate 250 is fixed to one side of the mounting side plate 241. By setting up a drive mechanism to drive the two sets of transport mechanisms to move, the position of the transport mechanism can be adjusted according to the size of the core board, and the transport mechanism can be driven to clamp the side of the core board.
[0021] Specifically, a support side plate 251 is fixed to the side wall of the connecting plate 250, and a limit slider 252 is fixed to the bottom of the support side plate 251. A support slide rod 253 is slidably connected to the inner wall of the limit slider 252, and the support slide rod 253 is fixedly connected to the mounting frame 220. By providing the support side plate 251, the movement of the connecting plate 250 drives the support side plate 251 and the limit slider 252 to slide on the support slide rod 253, which can limit and support the movement of the connecting plate 250, ensuring the stability of the drive operation.
[0022] Specifically, the transport mechanism includes a mounting column 310, which is fixed to one side of the connecting plate 250 by bolts. A rotating bracket 320 is fixed to one end of the mounting column 310, and a drive wheel 330 is provided on the inner wall of the rotating bracket 320. By providing a transport mechanism, the position of the transport mechanism is adjusted by the drive mechanism, and the two sets of drive wheels 330 are moved to the side of the core plate. The core plate is positioned and clamped by the drive wheels 330, and the core plate is moved by the rotation of the drive wheels 330, thereby realizing the transport operation of the core plate.
[0023] Specifically, the cleaning mechanism includes a mounting bracket A410, which is bolted to the top of the mounting base 160. A motor mounting block A420 is bolted to one side of the mounting bracket A410, and a servo motor A430 is fixed to one side of the motor mounting block A420. A drive rod A431 is provided at the output end of the servo motor A430, and a cleaning roller A440 is fixed to the outer side of the drive rod A431. A hydraulic rod A450 is fixed to the top of the mounting bracket 170 near the top of the hydraulic rod A450, and the bottom of the hydraulic rod A450 is fixed to... A drive bracket A451 is provided, and a motor mounting block B460 is fixed to one side of the drive bracket A451 by bolts. A servo motor B470 is fixed to one side of the motor mounting block B460. A drive rod B471 is provided at the output end of the servo motor B470, and a cleaning roller B480 is fixed to the outside of the drive rod B471. By providing a cleaning mechanism, the bottom surface of the core board is cleaned by the cleaning roller A440, and the top surface of the core board is cleaned by the cleaning roller B480. This removes dust and debris from the surface of the core board, ensuring the quality of subsequent core board sanding operations.
[0024] Specifically, the sanding mechanism includes a mounting bracket C610, which is bolted to the top of the mounting base 160. A motor mounting block E620 is bolted to one side of the mounting bracket C610, and a servo motor E630 is bolted to one side of the motor mounting block E620. A drive rod E631 is provided at the output end of the servo motor E630, and a sanding roller A640 is bolted to the outer side of the drive rod E631. A hydraulic rod C650 is bolted to the top of the mounting bracket 170 near the hydraulic rod B550, and a drive bracket C651 is bolted to the bottom of the hydraulic rod C650. A motor mounting block F660 is bolted to one side of the drive bracket C651, and a servo motor F670 is bolted to one side of the motor mounting block F660. A drive rod F671 is provided at the output end of the servo motor F670, and a sanding roller B680 is bolted to the outer side of the drive rod F671. The sanding mechanism performs double-sided sanding on the core board.
[0025] Working Principle: During operation, the machine is controlled via the control panel 110. The core plate is inserted into the guide chute 140 and fed into the sealed housing 120. The drive motor 230 drives the bidirectional lead screw 231 to rotate. The rotation of the bidirectional lead screw 231 causes a pair of sliding seats 240 to move closer together, thereby moving two sets of transport mechanisms. The position of the transport mechanisms can be adjusted according to the size of the core plate, and the transport mechanisms are driven to clamp the side of the core plate. The two sets of drive wheels 330 are moved to the side of the core plate, and the drive wheels 330 position and clamp the core plate. The rotation of the drive wheels 330 drives the core plate to move. This system enables the transport of the core board. A servo motor A430 drives a drive rod A431 to rotate, which in turn rotates a cleaning roller A440 to clean the bottom surface of the core board. A hydraulic rod A450 moves a drive bracket A451 downwards, causing a cleaning roller B480 to press against the top surface of the core board. A servo motor B470 drives a drive rod B471 to rotate, which in turn rotates the cleaning roller B480 to clean the top surface of the core board, removing dust and debris. A servo motor C530 then drives... The drive rod C531 rotates, which in turn drives the slicing roller A540 to rotate. The slicing roller A540 performs a slicing operation on the bottom surface of the core board. The hydraulic rod B550 drives the drive bracket B551 to move downwards, which in turn drives the slicing roller B580 to press against the top surface of the core board. The servo motor D570 drives the drive rod D571 to rotate, which in turn drives the slicing roller B580 to rotate. The slicing roller B580 performs a slicing operation on the top surface of the core board, achieving double-sided slicing of the core board. The sliced core board moves to the sanding mechanism, where the servo motor E630 drives the drive rod E631 to rotate. The drive rod E631 rotates, driving the sanding roller A640 to rotate. The sanding roller A640 sands the bottom surface of the core board. The hydraulic rod C650 drives the drive bracket C651 to move down, thereby driving the sanding roller B680 to press against the top surface of the core board. The servo motor F670 drives the drive rod F671 to rotate, which in turn drives the sanding roller B680 to rotate, sanding the top surface of the core board. This achieves double-sided sanding of the core board. The waste generated during the sanding operation is collected by the collection box 121. The processed core board is discharged from the discharge chute 150.
[0026] Although the present invention discloses embodiments and accompanying drawings, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and accompanying drawings.
Claims
1. A high-efficiency planing and sanding integrated machine for core board processing, characterized in that, The system includes a frame (100), the inner wall of which is bolted to a sealing housing (120). A support plate (130) is fixed to one side of the sealing housing (120), and a guide trough (140) is bolted to the top of the support plate (130). A discharge trough (150) is fixed to the other side of the sealing housing (120). A mounting base (160) is fixed to the inner wall of the sealing housing (120), and a mounting bracket (170) is bolted to the top of the mounting base (160). A drive mechanism is provided at the bottom of the mounting base (160), and a transport mechanism is provided at the top of the drive mechanism. A cleaning mechanism is provided on the outer side of the mounting base (160), and a planing mechanism is provided on the side of the mounting base (160) near the cleaning mechanism. The planing mechanism includes a mounting frame B (510), which is bolted to the top of the mounting base (160). A motor mounting block C (520) is bolted to one side of the mounting bracket B (510). A servo motor C (530) is fixed to one side of the motor mounting block C (520). A drive rod C (531) is provided at the output end of the servo motor C (530). A slicing roller A (540) is fixed to the outside of the drive rod C (531). A hydraulic rod B (550) is fixed to the top of the mounting bracket (170). A drive bracket B (551) is fixed to the bottom of the hydraulic rod B (550). A motor mounting block D (560) is bolted to one side of the drive bracket B (551). A servo motor D (570) is fixed to one side of the motor mounting block D (560). A drive rod D (571) is provided at the output end of the servo motor D (570). A slicing roller B (580) is fixed to the outside of the drive rod D (571). A sanding mechanism is provided on the side of the mounting base (160) near the slicing mechanism.
2. The high-efficiency planing and sanding integrated machine for core board processing according to claim 1, characterized in that, A control panel (110) is provided on one side of the rack (100).
3. The high-efficiency planing and sanding integrated machine for core board processing according to claim 1, characterized in that, A collection box (121) is fixed to the bottom of the sealed housing (120).
4. The high-efficiency planing and sanding integrated machine for core board processing according to claim 1, characterized in that, The drive mechanism includes a mounting block (210), which is fixed to the bottom of the mounting base (160) by bolts. A mounting frame (220) is fixed to the bottom of the mounting block (210) by bolts. A drive motor (230) is fixed to one side of the mounting frame (220) by bolts. A bidirectional lead screw (231) is provided at the output end of the drive motor (230). A pair of sliding seats (240) are provided on the outside of the bidirectional lead screw (231). A mounting side plate (241) is fixed to the top of each pair of sliding seats (240). A connecting plate (250) is fixed to one side of the mounting side plate (241).
5. The high-efficiency planing and sanding integrated machine for core board processing according to claim 4, characterized in that, The side wall of the connecting plate (250) is fixed with a support side plate (251), the bottom of the support side plate (251) is fixed with a limit slider (252), the inner wall of the limit slider (252) is slidably connected with a support slide rod (253), and the support slide rod (253) is fixedly connected to the mounting frame (220).
6. The high-efficiency planing and sanding integrated machine for core board processing according to claim 5, characterized in that, The transport mechanism includes a mounting column (310), which is fixed to one side of the connecting plate (250) by bolts. A rotating bracket (320) is fixed to one end of the mounting column (310), and a drive wheel (330) is provided on the inner wall of the rotating bracket (320).
7. The high-efficiency planing and sanding integrated machine for core board processing according to claim 1, characterized in that, The cleaning mechanism includes a mounting frame A (410), which is bolted to the top of the mounting base (160). A motor mounting block A (420) is bolted to one side of the mounting frame A (410), and a servo motor A (430) is fixed to one side of the motor mounting block A (420). A drive rod A (431) is provided at the output end of the servo motor A (430), and a cleaning roller A (440) is fixed to the outside of the drive rod A (431). The mounting bracket (17) 0) A hydraulic rod A (450) is fixed at the top of the hydraulic rod A (450), and a drive bracket A (451) is fixed at the bottom of the hydraulic rod A (450). A motor mounting block B (460) is fixed to one side of the drive bracket A (451) by bolts. A servo motor B (470) is fixed to one side of the motor mounting block B (460). A drive rod B (471) is provided at the output end of the servo motor B (470). A cleaning roller B (480) is fixed to the outside of the drive rod B (471).
8. The high-efficiency planing and sanding integrated machine for core board processing according to claim 1, characterized in that, The sanding mechanism includes a mounting bracket C (610), which is bolted to the top of a mounting base (160). A motor mounting block E (620) is bolted to one side of the mounting bracket C (610), and a servo motor E (630) is fixed to one side of the motor mounting block E (620). A drive rod E (631) is provided at the output end of the servo motor E (630), and a sanding roller A (640) is fixed to the outside of the drive rod E (631). The mounting bracket (17) 0) A hydraulic rod C (650) is fixed at the top of the hydraulic rod B (550), and a drive bracket C (651) is fixed at the bottom of the hydraulic rod C (650). A motor mounting block F (660) is fixed to one side of the drive bracket C (651) by bolts. A servo motor F (670) is fixed to one side of the motor mounting block F (660). A drive rod F (671) is provided at the output end of the servo motor F (670). A sanding roller B (680) is fixed to the outside of the drive rod F (671).