A brick machine car capable of controlling the density of the dropped material

CN224867545UActive Publication Date: 2026-10-20FUJIAN HAIMASHA INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202521897082.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-04
Publication Date
2026-10-20
Estimated Expiration
2035-09-04

AI Technical Summary

Technical Problem

[0004]虽然上述现有技术能够解决相应的技术问题,但是仍存在一定缺陷:现有的料车在进行使用时,料斗上的物料会直接下落并通过料车直接送入到模具内,但是在生产不同密度的砖头的时候,往往只能通过控制料斗的送料速度来控制送入到模具内的物料量,进而控制物料的密集度,操作较为繁琐,且在料斗送料速度不均匀的时候,很容易导致模具内填充的物料不均匀,有的模具物料较多有的模具物料较少,使模具内的物料不均匀,容易出现废品率过高现象

Benefits of technology

[0012]采用上述技术方案后,本实用新型有益效果为:本实用新型在进行使用时,在进行布料之前,可以根据所需要的密集度来调整第一分散架和第二分散架之间的间距,在需要较为密集的原料密集度的时候,可以使第一分散架和第二分散架之间的距离较大,进而在布料的过程中,料斗下落的原料可以通过第一分散架和第二分散架之间的间隙大量落入到模具上,使布料后的模具内的物料具有较高的密集度,而在需要低密集度的事后,则可以将第一分散架和第二分散架之间的距离调整较小,进而令物料落入到第一分散架和第二分散架之间的间隙的时候,可以被阻拦,进而仅有少部分的物料可以通过,由此降低布料后的模具内的物料密集度,且在布料过程中,物料会首先落到两个分散架之间,随后再下坠进入到模具内,进而在料斗送料不均匀的时候,也可以通过第一分散架和第二分散架之间剩余的物料来均匀布料,提高布料的均匀度。

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Abstract

The utility model relates to the technical field of brick making machine, concretely relates to a kind of material car of brick making machine with controllable blanking density, including frame and a plurality of moving wheels movably engaged and installed on the side wall of frame, the frame is equipped with driving gear, the rack meshing connection with driving gear is also slidably arranged in the frame, the rack end portion is equipped with harrow frame, and the position of the inner wall of frame above harrow frame is detachably equipped with density adjustment device.
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Description

Technical Field

[0001] This utility model relates to the field of brick making machine technology, specifically to a brick making machine material cart with controllable material feeding density. Background Technology

[0002] A brick-making machine is a mechanical device used to press raw materials (such as soil, clay, cement, sand, cinder, slag, etc.) into bricks of fixed shapes and sizes through pressure and vibration. It includes a main frame, hydraulic system, vibration system, mold, and control system. Some machines are also equipped with a plate feeder and a brick output system. The main frame provides support for the entire brick-making machine and provides power through the hydraulic system. After the material is put into the mold, it is placed on the vibration system to make the material more compact. Then, pressure is applied to press the material firmly into the mold, and after drying, bricks are formed. Various building bricks can be produced efficiently and with high quality through mechanization.

[0003] The brick-making machine material cart is an automated bridge connecting raw material preparation and brick pressing. Its core task is to feed the mold accurately, quickly, and evenly. It consists of a frame, a walking mechanism, and a power system. The hopper sends the material into the material cart, and the material cart evenly feeds the material into the mold. It is a key component to ensure the efficient, stable, and high-quality operation of a modern brick-making production line.

[0004] Although the existing technologies mentioned above can solve the corresponding technical problems, they still have certain drawbacks: When the existing material cart is in use, the material on the hopper falls directly and is fed directly into the mold through the material cart. However, when producing bricks of different densities, the amount of material fed into the mold can only be controlled by controlling the feeding speed of the hopper, thereby controlling the density of the material. The operation is relatively cumbersome. Moreover, when the feeding speed of the hopper is uneven, it is easy to cause uneven filling of the mold. Some molds have more material and some molds have less material, resulting in uneven material in the mold and a high scrap rate. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings and deficiencies of the existing technology by providing a brick-making machine material cart with controllable density and uniform material distribution.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a brick-making machine material cart with controllable material feeding density, comprising a frame and several movable wheels movably engaged and installed on the side wall of the frame. The frame is provided with a drive gear, and a rack is also slidably provided in the frame and meshing with the drive gear. A rake frame is provided at the end of the rack. A density adjustment device is detachably provided on the inner wall of the frame above the rake frame. The density adjustment device includes two symmetrically distributed fixed plates detachably installed on the inner wall of the frame above the rake frame and several slots integrally formed on the fixed plates. A first dispersing frame is detachably provided between the two fixed plates and engages with the inner wall of the slot. A second dispersing frame is also provided between the two fixed plates on one side of the first dispersing frame and engages with the inner wall of the slot.

[0007] A further improvement is that a partition plate is provided in the middle section of the frame.

[0008] A further improvement is that both the top surface of the first distribution frame end and the top surface of the second distribution frame end are provided with locking blocks.

[0009] A further improvement is that both the first and second distribution frames are inverted V-shaped frame structures.

[0010] A further improvement is that a scraper is also provided at the lower end of the second dispersing frame.

[0011] A further improvement is that the inner wall of the frame is also equipped with a cylinder seat.

[0012] After adopting the above technical solution, the beneficial effects of this utility model are as follows: When using this utility model, before the material is laid, the distance between the first and second dispersing frames can be adjusted according to the required density. When a higher density of raw materials is required, the distance between the first and second dispersing frames can be larger, so that during the laying process, the raw materials falling from the hopper can fall into the mold in large quantities through the gap between the first and second dispersing frames, resulting in a higher density of material in the mold after laying. When a lower density is required, the distance between the first and second dispersing frames can be adjusted to be smaller, so that when the material falls into the gap between the first and second dispersing frames, it can be blocked, and only a small portion of the material can pass through, thereby reducing the density of material in the mold after laying. During the laying process, the material will first fall between the two dispersing frames and then fall into the mold. Therefore, when the hopper feed is uneven, the remaining material between the first and second dispersing frames can be used to evenly spread the material, improving the uniformity of the laying. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a three-dimensional structural diagram of the material cart of this utility model; Figure 2 This is a three-dimensional structural schematic diagram of the density adjustment device of this utility model; Figure 3 This is a structural schematic diagram of the front view cross-section of the density adjustment device of this utility model. Detailed Implementation

[0015] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments.

[0016] See Figure 1-3As shown, the technical solution adopted in this specific embodiment is: a brick-making machine material cart with controllable material feeding density, including a frame 1 and several movable wheels 2 movably engaged and installed on the side wall of the frame 1. A drive gear 32 is provided inside the frame 1, and a rack 31 slidably connected to the drive gear 32 is also provided inside the frame 1. A rake frame 3 is provided at the end of the rack 31. A density adjustment device 5 is detachably provided on the inner wall of the frame 1 above the rake frame 3. The density adjustment device 5 includes two symmetrically distributed fixed plates 51 detachably installed on the inner wall of the frame 1 above the rake frame 3, and several slots 52 integrally formed on the fixed plates 51. A first dispersion frame 53 is detachably provided between the two fixed plates 51 and engages with the inner wall of the slots 52. A second dispersing frame 54, located on one side of the first dispersing frame 53, is also provided between the fixed plates 51 and the first dispersing frame 53. In use, the distance between the first dispersing frame 53 and the second dispersing frame 54 is first adjusted according to the required material density. Then, the hopper containing the material is installed on the frame 1, and the moving wheels 2 are placed on the track above the mold, allowing it to be guided to move along the track. An external drive device is then installed on the drive gear 32, allowing it to rotate in both directions. The hopper can then be opened, and the frame 1 is moved by the moving wheels 2. The material output from the hopper will first fall between the first dispersing frame 53 and the second dispersing frame 54. When a higher material density is required, the first dispersing frame 53 can be... The distance between the first and second dispersing frames 53 and 54 is relatively large. Therefore, during the material feeding process, a large amount of raw material falling from the hopper can fall onto the mold through the gap between the first and second dispersing frames 53 and 54, resulting in a high density of material inside the mold after feeding. When a lower density is needed, the distance between the first and second dispersing frames 53 and 54 can be adjusted to be smaller. This prevents material from falling into the gap between the first and second dispersing frames 53 and 54, allowing only a small portion of material to pass through, thus reducing the material density inside the mold after feeding. Adjusting the distance between the first and second dispersing frames 53 and 54 simply requires moving either the first or second dispersing frame 53 from the clamp. Pull out of the slot 52 and insert it into the corresponding slot 52 with the required gap width. The slot 52 can be a square slot so that it can fit the square ends of the first dispersing frame 53 and the second dispersing frame 54. Then, start the external drive device connected to the drive gear 32 so that the drive gear 32 can rotate forward and backward, thereby driving the rack 31 to move back and forth, thereby causing the rake frame 3 to reciprocate and push the material in the mold to flatten it. Then the material can be distributed. During the distribution process, the material will first fall between the two dispersing frames and then fall into the mold. In addition, when the material feeding in the hopper is uneven, the remaining material between the first dispersing frame 53 and the second dispersing frame 54 can be used to distribute the material evenly and improve the uniformity of the distribution. The frame 1 is equipped with a partition plate 4 in the middle section, which helps to separate the internal space of the frame 1 and prevents the material from falling into the rear during the fabrication process and affecting the movement of the drive gear 32 and rack 31. Both the top surface of the first dispersion frame 53 and the top surface of the second dispersion frame 54 are provided with locking blocks 531, which helps to prevent the first dispersion frame 53 and the second dispersion frame 54 from being subjected to downward impact force during operation and causing excessive falling and detachment from the fixing plate 51, making the use more stable. Both the first dispersion rack 53 and the second dispersion rack 54 are inverted V-shaped rack structures, which are beneficial to the material falling into the first dispersion rack 53 and the second dispersion rack 54. The inverted V-shaped rack structure guides the material to fall to both sides, preventing the material from accumulating and remaining on the first dispersion rack 53 and the second dispersion rack 54. The lower end of the second dispersing frame 54 is also equipped with a scraper 55, which is beneficial to scrape the uneven material on the mold during the movement of the material cart, so that the bricks after molding are more flat. The inner wall of the frame 1 is also provided with a cylinder seat 33, which is convenient for mounting the cylinder through the cylinder seat 33. The cylinder is connected to the camshaft and the drive gear 32 through the cylinder, so that it can rotate in both directions. The cylinder and the camshaft are existing technologies and will not be described in detail here.

[0017] The working principle of this utility model is as follows: When using this utility model, the distance between the first dispersing frame 53 and the second dispersing frame 54 is first adjusted according to the required material density. Then, the hopper containing the material is installed on the frame 1, and the moving wheels 2 are placed on the track above the mold, allowing it to move along the track. Subsequently, an external drive device is installed on the drive gear 32, allowing it to rotate in both directions. Then, the hopper can be opened, and the frame 1 is moved by the moving wheels 2. The material output from the hopper will first fall between the first dispersing frame 53 and the second dispersing frame 54. When a higher material density is required, the distance between the first dispersing frame 53 and the second dispersing frame 54 can be larger. Therefore, during the material distribution process, the material falling from the hopper can fall into the mold in large quantities through the gap between the first dispersing frame 53 and the second dispersing frame 54, resulting in a higher material density inside the mold after distribution. When a lower density is required, the distance between the first dispersing frame 53 and the second dispersing frame 54 can be increased. The smaller distance between the first and second dispersing frames 53 and 54 allows the material to be blocked when it falls into the gap between them, so that only a small portion of the material can pass through. This reduces the material density in the mold after the material is laid. When adjusting the distance between the first and second dispersing frames 53 and 54, simply pull the first or second dispersing frame 53 out of the slot 52 and insert it into the corresponding slot 52 with the required gap width. Then, start the external drive device connected to the drive gear 32 to make the drive gear 32 rotate forward and backward, thereby driving the rack 31 to move back and forth. This causes the rake frame 3 to reciprocate and push the material in the mold to flatten it. The material is then laid. During the laying process, the material will first fall between the two dispersing frames and then fall into the mold. Even if the material feeding from the hopper is uneven, the remaining material between the first and second dispersing frames 53 and 54 can be used to evenly spread the material and improve the uniformity of the material.

[0018] This utility model aims to protect the structure of the product. The model numbers of the components are not the focus of this utility model's protection, as they are common technology. Any component on the market that can achieve the functions described above can be used as an option. Therefore, the model numbers and other parameters of the components are not described in detail in this utility model. The contribution of this utility model lies in the scientific combination of the various components.

[0019] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions provided are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope. All such changes and modifications fall within the scope of protection of this utility model, defined by the appended claims and their equivalents. Any aspects of this utility model not detailed herein are well-known to those skilled in the art.

Claims

1. A brick-making machine material cart with controllable material feeding density, comprising a frame (1) and a plurality of movable wheels (2) movably mounted on the side wall of the frame (1), wherein a drive gear (32) is provided inside the frame (1), and a rack (31) meshing with the drive gear (32) is also slidably provided inside the frame (1), wherein a rake frame (3) is provided at the end of the rack (31), characterized in that: The density adjustment device (5) is detachably provided on the inner wall of the frame (1) above the rake frame (3). The density adjustment device (5) includes two symmetrically distributed fixing plates (51) detachably installed on the inner wall of the frame (1) above the rake frame (3) and several slots (52) integrally formed on the fixing plates (51). A first dispersing frame (53) is detachably provided between the two fixing plates (51) and inserted into the inner wall of the slots (52). A second dispersing frame (54) is also provided between the two fixing plates (51) on one side of the first dispersing frame (53) and inserted into the inner wall of the slots (52).

2. The brick-making machine material cart with controllable material feeding density according to claim 1, characterized in that: The frame (1) is provided with a partition plate (4) in the middle section.

3. A brick-making machine material cart with controllable material feeding density according to claim 1, characterized in that: Both the top surface of the first dispersing frame (53) and the top surface of the second dispersing frame (54) are provided with locking blocks (531).

4. A brick-making machine material cart with controllable material feeding density according to claim 1, characterized in that: Both the first distribution frame (53) and the second distribution frame (54) are inverted V-shaped frame structures.

5. A brick-making machine material cart with controllable material feeding density according to claim 1, characterized in that: The second dispersing frame (54) is also provided with a scraper (55) at its lower end.

6. A brick-making machine material cart with controllable material feeding density according to claim 1, characterized in that: The inner wall of the frame (1) is also provided with a cylinder seat (33).