An unmanned core plate processing assembly line

Abstract

The utility model discloses an unmanned core plate processing assembly line relates to core plate processing technical field, and this assembly line includes conveying line and the cutting machine, the separating machine, the dust blower, the turnover machine and the blanking machine of sequential interval setting on conveying line, and the core material of cuboid is cut into several core plates by cutting machine vertical, and several core plates are stacked together vertically, and the separating machine makes the several core plates that stack and place together enter the dust blower in one by one, and the dust blower is used for removing the dust on the surface of core plate, and the core plate that is cleaned enters the turnover machine and is rotated into horizontal placement state from vertical state, and then is conveyed away by blanking machine. By installing cutting machine, separating machine, dust blower, turnover machine and blanking machine on conveying line in turn, the processing of core plate can be completed by using one production line, and time and energy are saved, and production efficiency is high.

Description

Technical Field

[0001] This utility model relates to the field of core board processing technology, and more specifically, to an unmanned core board processing production line. Background Technology

[0002] The production of fireproof door core panels generally requires multiple processes, with a production line typically handling the following steps: raw material feeding, raw material cutting, dust removal, and unloading. However, some existing production lines cannot complete the processing of fireproof door core panels in one go, which affects production efficiency. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide an unmanned core board processing production line.

[0004] The objective of this utility model is achieved through the following technical solution: An unmanned core board processing production line includes a conveyor line and a cutting machine, a sheeting machine, a dust blower, a turning machine, and a feeding machine arranged sequentially and at intervals on the conveyor line. The rectangular core material is vertically cut into several core boards by the cutting machine, and the core boards are stacked vertically together. The sheeting machine feeds the stacked core boards one by one into the dust blower. The dust blower is used to remove dust from the surface of the core boards. After being cleaned, the core boards enter the turning machine and are rotated from a vertical position to a horizontal position, and then are conveyed away by the feeding machine.

[0005] Furthermore, in this utility model, the cutting machine includes a first frame disposed on the conveyor line and a plurality of cutting saw blades arranged in a linear array on the first frame, wherein the length direction of any of the cutting saw blades is parallel to the vertical direction.

[0006] Furthermore, in this utility model, a cleaning mechanism is provided at the outlet of the cutting machine. The cleaning mechanism is used to clean the two outermost core boards. The cleaning mechanism includes two guide plates and two sets of cutting blades disposed on the first frame near one end of the sheet splitter. The two guide plates are symmetrically distributed, and the two sets of cutting blades are respectively located on the side of the guide plate away from the other guide plate. After the cuboid core material is cut by several cutting saw blades, it enters between the two guide plates under the conveyor line. At the same time, the two outermost core boards enter between the corresponding guide plates and the corresponding cutting blades.

[0007] Furthermore, in this utility model, a waste conveying mechanism is provided at one end of the first frame near the sheeting machine, and the core board scraps cut by the cutting blade fall onto the waste conveying mechanism.

[0008] Furthermore, in this utility model, the sheet-splitting machine includes a first frame, a lifting mechanism, and a single-sheet conveying mechanism, all arranged on the conveying line. The lifting mechanism has a horizontal conveying mechanism at its execution end. The single-sheet conveying mechanism is located on one side of the conveying line, and its conveying direction is parallel to the conveying direction of the conveying line. When several core boards stacked together move into the first frame, the lifting mechanism rises, causing the horizontal conveying mechanism to lift the core boards and separate them from the conveying line. Then, the horizontal conveying mechanism moves the core boards toward the single-sheet conveying mechanism, so that the core boards fall one by one onto the single-sheet conveying mechanism, which then conveys the single core board into the dust blower.

[0009] Furthermore, in this utility model, the aforementioned flipping machine includes a rotating shaft rotatably disposed on the aforementioned conveyor line and four sets of clamping mechanisms disposed on the aforementioned rotating shaft. The four sets of clamping mechanisms are arranged in a circular array about the central axis of the aforementioned rotating shaft. Each of the aforementioned clamping mechanisms includes two clamping rollers disposed on the aforementioned rotating shaft. The two clamping rollers are arranged in parallel and spaced apart. The central axis of any of the aforementioned clamping rollers is perpendicular to the central axis of the aforementioned rotating shaft.

[0010] Furthermore, in this utility model, the feeding machine includes a transverse track located above the end of the conveyor line, a vertical moving mechanism slidably disposed on the transverse track, and a horizontal clamping mechanism disposed at the execution end of the vertical moving mechanism. The horizontal clamping mechanism is used to clamp the core board placed horizontally on the conveyor line.

[0011] Furthermore, in this utility model, the conveyor line includes a third frame and a plurality of conveyor rollers arranged in a linear array on the third frame, with the central axes of the plurality of conveyor rollers being parallel to each other.

[0012] The beneficial effects of this utility model are: This utility model provides an unmanned core board processing production line. By sequentially installing a cutting machine, a sheeting machine, a dust blower, a turning machine, and a feeding machine on the conveyor line, the core board processing can be completed using a single production line, saving time and labor and achieving high production efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model; Figure 2 This is a schematic diagram of the cutting machine according to an embodiment of the present invention; Figure 3 for Figure 2 A magnified view of a section at point A in the middle; Figure 4 This is a schematic diagram of the cleaning mechanism according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the sheet-splitting machine according to an embodiment of the present utility model; Figure 6 This is a schematic diagram of the sheet-splitting machine according to an embodiment of the present utility model; Figure 7 This is a schematic diagram of the structure of the flipping machine according to an embodiment of the present utility model; Figure 8 for Figure 7 Front view; Figure 9 This is a schematic diagram of the feeding machine according to an embodiment of the present utility model.

[0014] In the diagram: 101-Conveyor line; 201-Cut machine; 2011-Cut saw blade; 301-Sheet splitter; 3011-First frame; 3012-Lifting mechanism; 3013-Single sheet conveying mechanism; 3014-Horizontal conveying mechanism; 401-Dust blower; 501-Tilting machine; 5011-Rotating shaft; 5012-Clamping roller; 601-Feeding machine; 6011-Horizontal track; 6012-Vertical moving mechanism; 6013-Horizontal clamping mechanism; 701-Clearing mechanism; 7011-Guide plate; 7012-Cut blade; 801-Core material; 901-Core board; 1001-Waste conveying mechanism. Detailed Implementation

[0015] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0016] Please see Figure 1-9 This utility model provides a technical solution: An unmanned core board processing production line includes a conveyor line 101 and a cutting machine 201, a sheet splitter 301, a dust blower 401, a turning machine 501, and a feeding machine 601 sequentially and at intervals on the conveyor line 101. A cleaning mechanism 701 is also installed at the outlet of the cutting machine 201. After the rectangular core material 801 enters the cutting machine 201 from the beginning of the conveyor line 101, it is vertically cut into several core boards 901. The cut core boards 901 are then vertically stacked together. The cleaning mechanism 701... The two outermost core boards 901 are used to remove dust from their surfaces. The separating machine 301 feeds the stacked core boards 901 one by one into the dust blower 401. The dust blower 401 removes dust from the surface of the core boards 901. The cleaned core boards 901 are fed one by one into the turning machine 501, where they are rotated from a vertical position to a horizontal position. They are then conveyed away by the unloading machine 601, thus completing the automatic processing of the core boards 901 without manual intervention.

[0017] Reference Figure 2 and Figure 4 In this embodiment, the cutting machine 201 includes a first frame 3011 (not shown in the figure) disposed on the conveyor line 101 and a plurality of cutting saw blades 2011 arranged in a linear array on the first frame 3011, wherein the length direction of any cutting saw blade 2011 is parallel to the vertical direction. During cutting, the core material 801, which has a cuboid structure, moves on the conveyor line 101 to the plurality of cutting saw blades 2011 and then continues to move toward the sheet-splitting machine 301. During this movement, the plurality of cutting saw blades 2011 cut the entire core material 801 into a plurality of core boards 901.

[0018] Reference Figures 2-4 In this embodiment, the cleaning mechanism 701 includes two guide plates 7011 and two sets of cutting blades 7012 mounted on the first frame 3011 near one end of the sheet splitter 301. The two guide plates 7011 are symmetrically distributed, and the two sets of cutting blades 7012 are located on the side of the guide plates 7011 opposite to the other guide plate 7011. The cuboid core material 801 is cut by several cutting saw blades 2011 and then conveyed by the conveyor line 101 into the space between the two guide plates 7011. At the same time, the two outermost core plates 901 enter the space between their respective guide plates 7011 and their respective cutting blades 7012. After the two outermost core plates 901 enter the space between their respective guide plates 7011 and their respective cutting blades 7012, the two sets of cutting blades 7012 immediately shred the two core plates 901.

[0019] Main reference Figure 4In order to facilitate the installation of the cutting blades 7012, a vertical shaft (not marked in the figure) is installed on one end of the first frame 3011 near the sheet splitter 301 in this embodiment. Several cutting blades 7012 are installed on the vertical shaft. When cutting, the vertical shaft is in a rotating state, thereby driving the cutting blades 7012 to cut.

[0020] Reference Figure 1 and Figure 2 To facilitate the transport of the two core boards 901 shredded by the cutting blade 7012, a waste conveying mechanism 1001 is installed on the first frame 3011 near the sheet separator 301 in this embodiment. The core board 901 fragments cut by the cutting blade 7012 fall onto the waste conveying mechanism 1001 and are thus transported away. In this embodiment, the waste conveying mechanism 1001 is a belt conveyor.

[0021] In order to facilitate the dust removal effect of the dust blower 401, the dust blower 401 cleans only one core board 901 at a time. In order to allow the cut core boards 901 to enter the dust blower 401 one by one, a sheet separating machine 301 is installed between the cutting machine 201 and the dust blower 401 in this embodiment.

[0022] Specifically, refer to Figure 5 and Figure 6 The sheet-splitting machine 301 includes a first frame 3011, a lifting mechanism 3012, and a single-sheet conveying mechanism 3013, all mounted on the conveyor line 101. The actuating end of the lifting mechanism 3012 (from...) Figure 6 From the perspective of the lifting mechanism 3012, the execution end (i.e., the top of the lifting mechanism 3012) is equipped with a horizontal conveying mechanism 3014, and a single sheet conveying mechanism 3013 is located on one side of the conveying line 101. The conveying direction of the horizontal conveying mechanism 3014 is perpendicular to the conveying direction of the conveying line 101, and the conveying direction of the single sheet conveying mechanism 3013 is parallel to the conveying direction of the conveying line 101. When several core boards 901 stacked together move into the first frame 3011, the lifting mechanism 3012 rises, causing the horizontal conveying mechanism 3014 to lift the core boards 901, so that the core boards 901 are separated from the conveying line 101. Then, the horizontal conveying mechanism 3014 moves the core boards 901 toward the single sheet conveying mechanism 3013, so that the core boards 901 fall one by one onto the single sheet conveying mechanism 3013. The single sheet conveying mechanism 3013 conveys the single core board 901 into the dust blower 401. In this embodiment, both the horizontal conveying mechanism 3014 and the single sheet conveying mechanism 3013 adopt belt conveying mechanisms.

[0023] Reference Figure 7 and Figure 8In this embodiment, the flipping machine 501 includes a rotating shaft 5011 rotatably mounted on the conveyor line 101 and four sets of clamping mechanisms disposed on the rotating shaft 5011. The four sets of clamping mechanisms are arranged in a circular array about the central axis of the rotating shaft 5011. Each clamping mechanism includes two clamping rollers 5012, both disposed on the rotating shaft 5011, arranged in parallel and spaced apart. The central axis of the clamping roller 5012 is perpendicular to the central axis of the rotating shaft 5011. A motor (not shown in the figure) is connected to one end of the rotating shaft 5011 to drive the rotating shaft 5011 to rotate. After the single core board 901 exits from the dust blower 401 moves on the conveyor line 101 to the two clamping rollers 5012, the rotating shaft 5011 slowly rotates 90°, thereby placing the vertically placed core board 901 flat at the end of the conveyor line 101.

[0024] To facilitate the removal of the core plate 901 located at the end of the conveyor line 101, a feeding machine 601 is installed at the end of the conveyor line 101 in this embodiment. Specifically, refer to... Figure 9 In this embodiment, the unloading machine 601 includes a transverse track 6011 located above the end of the conveyor line 101, a vertical moving mechanism 6012 slidably disposed on the transverse track 6011, and a horizontal clamping mechanism 6013 disposed at the execution end of the vertical moving mechanism 6012. In this embodiment, the extension direction of the transverse track 6011 is perpendicular to the conveying direction of the conveyor line 101. The vertical moving mechanism 6012 adopts a hydraulic cylinder, and the horizontal clamping mechanism 6013 is used to clamp the core plate 901 placed horizontally on the conveyor line 101.

[0025] from Figure 9 From the perspective of the horizontal clamping mechanism 6013, there are two sets of hydraulic rods installed at the execution end (i.e., the bottom end) of the vertical moving mechanism 6012. Both sets of hydraulic rods extend and retract in the horizontal direction, and the extension and retraction directions of the two sets of hydraulic rods are opposite. Each execution end of the two sets of hydraulic rods is equipped with a clamping plate. In this way, during the synchronous shortening or extension of the two sets of hydraulic rods, the two clamping plates can be brought closer to each other or moved away from each other to clamp the core plate 901.

[0026] In this embodiment, the conveyor line 101 includes a third frame and a plurality of conveyor rollers arranged in a linear array on the third frame, with the central axes of the plurality of conveyor rollers being parallel to each other.

[0027] Working principle: During cutting, the cuboid core material 801 moves along the conveyor line 101 to several cutting saw blades 2011 and then continues to move towards the sheet separator 301. During this movement, the cutting saw blades 2011 cut the entire core material 801 into several core sheets 901. After being cut by the cutting saw blades 2011, the cuboid core material 801 is conveyed by the conveyor line 101 and enters between two guide plates 7011. At the same time, the two outermost core sheets 901 enter between their respective guide plates 7011 and their respective cutting blades 7012. After the two outermost core sheets 901 enter between their respective guide plates 7011 and their respective cutting blades 7012, the two sets of cutting blades 7012 then shred the two core sheets 901.

[0028] Several core boards 901 stacked vertically pass between two guide plates 7011 and are conveyed into the first frame 3011 by the conveyor line 101. The lifting mechanism 3012 rises, causing the horizontal conveyor mechanism 3014 to lift the core boards 901, so that the core boards 901 are separated from the conveyor line 101. Then the horizontal conveyor mechanism 3014 moves the core boards 901 toward the single conveyor mechanism 3013, so that the core boards 901 fall one by one onto the single conveyor mechanism 3013. Each time, the single conveyor mechanism 3013 conveys the single core board 901 into the dust blower 401 for dust removal.

[0029] After dust removal, the single core board 901 enters between the two clamping rollers 5012. The rotating shaft 5011 slowly rotates 90°, thus laying the vertically placed core board 901 flat at the end of the conveyor line 101. The flat core board 901 is finally removed by the unloading machine 601, thus completing the automatic processing of the core board 901 without manual intervention.

[0030] The above description is merely a preferred embodiment of this utility model. It should be understood that this utility model is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above teachings or related technologies or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this utility model should be protected within the scope of the appended claims.

Claims

1. An unmanned core board processing production line, characterized in that: The system includes a conveyor line (101) and a cutting machine (201), a sheet splitter (301), a dust blower (401), a turning machine (501), and a feeding machine (601) arranged sequentially on the conveyor line (101). The rectangular core material (801) is vertically cut into several core boards (901) by the cutting machine (201), and the core boards (901) are stacked vertically together. The sheet splitter (301) causes the stacked core boards (901) to enter the dust blower (401) one by one. The dust blower (401) is used to remove dust from the surface of the core boards (901). After the dust is removed, the core boards (901) enter the turning machine (501) and are rotated from a vertical position to a horizontal position. Then they are conveyed away by the feeding machine (601).

2. The unmanned core board processing production line according to claim 1, characterized in that: The cutting machine (201) includes a first frame (3011) disposed on the conveyor line (101) and a plurality of cutting saw blades (2011) arranged in a linear array on the first frame (3011), wherein the length direction of any of the cutting saw blades (2011) is parallel to the vertical direction.

3. The unmanned core board processing production line according to claim 2, characterized in that: The outlet of the cutting machine (201) is provided with a cleaning mechanism (701), which is used to clean the two outermost core boards (901). The cleaning mechanism (701) includes two guide plates (7011) and two sets of cutting blades (7012) disposed on the first frame (3011) near one end of the sheet splitter (301). The two guide plates (7011) are symmetrically distributed, and the two sets of cutting blades (7012) are respectively located on the side of the guide plate (7011) away from the other guide plate (7011). The cuboid core material (801) is cut by several cutting saw blades (2011) and then enters between the two guide plates (7011) under the conveying of the conveyor line (101). At the same time, the two outermost core boards (901) respectively enter between the corresponding guide plates (7011) and the corresponding cutting blades (7012).

4. The unmanned core board processing production line according to claim 3, characterized in that: A waste conveying mechanism (1001) is provided on one end of the first frame (3011) near the sheeter (301), and the core board (901) scraps cut by the cutting blade (7012) fall onto the waste conveying mechanism (1001).

5. The unmanned core board processing production line according to claim 1, characterized in that: The sheet-splitting machine (301) includes a first frame (3011), a lifting mechanism (3012), and a single-sheet conveying mechanism (3013), all mounted on the conveyor line (101). The lifting mechanism (3012) has a horizontal conveying mechanism (3014) at its execution end. The single-sheet conveying mechanism (3013) is located on one side of the conveyor line (101), and its conveying direction is parallel to that of the conveyor line (101). When several core boards (901) stacked vertically together move to the first frame... When the core board (901) is inside the body (3011), the lifting mechanism (3012) rises to raise the horizontal conveying mechanism (3014) to separate it from the conveying line (101). Then, the horizontal conveying mechanism (3014) moves the core board (901) toward the single sheet conveying mechanism (3013) so that the core board (901) falls onto the single sheet conveying mechanism (3013) one by one. The single sheet conveying mechanism (3013) conveys the single core board (901) into the dust blower (401).

6. The unmanned core board processing production line according to claim 1, characterized in that: The flipping machine (501) includes a rotating shaft (5011) rotatably mounted on the conveyor line (101) and four sets of clamping mechanisms mounted on the rotating shaft (5011). The four sets of clamping mechanisms are arranged in a circular array about the central axis of the rotating shaft (5011). Each clamping mechanism includes two clamping rollers (5012) mounted on the rotating shaft (5011). The two clamping rollers (5012) are arranged in parallel and spaced apart. The central axis of any clamping roller (5012) is perpendicular to the central axis of the rotating shaft (5011).

7. The unmanned core board processing production line according to claim 6, characterized in that: The feeding machine (601) includes a transverse track (6011) located above the end of the conveyor line (101), a vertical moving mechanism (6012) slidably disposed on the transverse track (6011), and a horizontal clamping mechanism (6013) disposed at the execution end of the vertical moving mechanism (6012). The horizontal clamping mechanism (6013) is used to clamp the core plate (901) placed horizontally on the conveyor line (101).

8. The unmanned core board processing production line according to claim 1, characterized in that: The conveyor line (101) includes a third frame and a plurality of conveyor rollers arranged in a linear array on the third frame, the central axes of the plurality of conveyor rollers being parallel to each other.

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