A plastic film processing aging device
Patent Information
- Application Number
- CN202522481735.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-24
AI Technical Summary
[0004]本实用新型要解决的技术问题是不便于对塑料膜稳定夹持,易导致塑料膜在熟化过程中发生移位、褶皱,影响熟化效果的均匀性,热气流分布不均,塑料膜各部位受热存在差异,容易出现局部熟化过度或不足
[0014](1)通过放置盒内左右对称的定位机构,结合活动杆、滑块、滑动柱、弹簧等部件的配合,能稳定夹持塑料膜,电动推杆驱动连接板和斜板移动,带动滑动柱上下运动,实现压板对塑料膜的自动压紧与松开,避免了塑料膜在熟化过程中移位、褶皱,保障了熟化效果的均匀性,且无需手动调节,操作便捷;
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Figure CN224867683U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of plastic film processing technology, and in particular relates to a curing device for plastic film processing. Background Technology
[0002] In the processing of plastic film, curing is an important step to ensure product quality. It promotes strong adhesion between plastic film layers and improves the physical properties and stability of the film by using specific temperature and time conditions. Therefore, a special curing device is required to achieve this process.
[0003] Existing curing devices for plastic film processing are not easy to hold stably during use, which can easily cause the plastic film to shift and wrinkle during curing, affecting the uniformity of curing effect. During heating, they are mostly integral heating, resulting in uneven distribution of hot air flow and different parts of the plastic film being heated differently. This can easily lead to local over- or under-curing, resulting in inconsistent product quality. Utility Model Content
[0004] The technical problem this invention aims to solve is that it is not easy to stably clamp the plastic film, which can easily cause the plastic film to shift and wrinkle during the curing process, affecting the uniformity of the curing effect, resulting in uneven distribution of hot airflow, and different parts of the plastic film being heated differently, which can easily lead to local over- or under-curing.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a curing device for processing plastic film, comprising a box body, wherein a door is hinged to the front of the box body, and further comprising...
[0006] The placement assembly, located inside the box, includes a placement box rotatably connected between the inner walls of the box via a rotating shaft. The placement box has a mesh-like perforated design, and the interior of the placement box is provided with positioning mechanisms symmetrically distributed on the left and right for pressing the plastic film.
[0007] A curing component, mounted on a housing, includes an air pump fixedly installed on the top of the housing. A heating box is fixedly connected to the top of the housing. Electric heating wires are evenly distributed between the inner walls of the heating box. The output end of the air pump is located inside the heating box. A gas distribution pipe is provided on one side of the heating box. The gas distribution pipe is located inside the housing. Evenly distributed nozzles are provided on the gas distribution pipe. A pressure relief valve is provided on one side of the housing.
[0008] Furthermore, the input end of the air pump is threadedly connected to a filter box, a filter plate is fixedly connected between the inner walls of the filter box, and a temperature sensor is provided on the inner wall of the heating box.
[0009] Furthermore, the positioning mechanism includes a movable rod hinged to the placement box, the lower end of the movable rod is connected to a pressure plate via a universal joint, a slider slides on the movable rod, a sliding column is hinged to the bottom wall of the slider, the lower end of the sliding column vertically penetrates the placement box and slides therewith, a spring is sleeved on the sliding column, and its two ends are fixedly connected to the placement box and the sliding column.
[0010] Furthermore, an electric push rod is fixedly installed at the bottom of the placement box, and a connecting plate is fixedly connected to the free end of the electric push rod. Sloping plates are fixedly connected to the top of both ends of the connecting plate.
[0011] Furthermore, the lower end of the sliding column is provided with a ball bearing, which is in contact with the outer wall of the inclined plate.
[0012] Furthermore, a second gear is fixedly connected to the end of the rotating shaft, a servo motor is fixedly installed on the outer wall of the housing, and a first gear that meshes with the second gear is fixedly connected to the output end of the servo motor.
[0013] The beneficial effects of this utility model after adopting the above structure are as follows:
[0014] (1) By placing the symmetrical positioning mechanism inside the box, combined with the cooperation of the movable rod, slider, sliding column, spring and other components, the plastic film can be stably clamped. The electric push rod drives the connecting plate and the inclined plate to move, which drives the sliding column to move up and down, so as to realize the automatic pressing and releasing of the plastic film by the pressure plate, which avoids the plastic film from shifting and wrinkling during the curing process, ensuring the uniformity of the curing effect, and does not require manual adjustment, making the operation convenient.
[0015] (2) The air pump sends outside air into the heating box after filtering it through the filter plate. The electric heating wire heats the air. The hot air is evenly sent into the box through the evenly distributed nozzles on the air distribution pipe, so that the plastic film is heated evenly in all parts, reducing the situation of local over- or under-curing, and improving the stability of product quality. The temperature sensor can monitor the temperature inside the heating box in real time, which is convenient for precise control of the heating process.
[0016] (3) The rotating shaft is driven by gear one and gear two, which causes the placement box and plastic film to rotate, further improving the uniformity of contact between hot air and plastic film and enhancing the curing effect. The pressure relief valve on the box can balance the air pressure inside the box and ensure the safe operation of the device. Attached Figure Description
[0017] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0018] Figure 1This is a schematic diagram of the overall structure of a curing device for processing plastic film proposed in this utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the box of a curing device for processing plastic film proposed in this utility model;
[0020] Figure 3 A cross-sectional view of a curing device for processing plastic film according to this utility model. Figure 1 ;
[0021] Figure 4 A cross-sectional view of a curing device for processing plastic film according to this utility model. Figure 2 ;
[0022] Figure 5 This is a schematic diagram of the internal structure of the filter box of a curing device for plastic film processing proposed in this utility model;
[0023] Figure 6 This is a schematic diagram of the internal structure of the heating box of a curing device for processing plastic film proposed in this utility model.
[0024] In the attached diagram: 1. Box body, 2. Box door, 3. Placement box, 4. Air pump, 5. Heating box, 6. Electric heating wire, 7. Air distribution pipe, 8. Nozzle, 9. Pressure relief valve, 10. Filter box, 11. Filter plate, 12. Temperature sensor, 13. Movable rod, 14. Pressure plate, 15. Slider, 16. Sliding column, 17. Spring, 18. Electric push rod, 19. Connecting plate, 20. Inclined plate, 21. Ball bearing, 22. Gear II, 23. Servo motor, 24. Gear I. Detailed Implementation
[0025] like Figure 1-6 As shown, a curing device for processing plastic film includes a box 1 made of stainless steel, which has good heat insulation performance. The front of the box 1 is hinged to a door 2, and the door 2 can be provided with a transparent observation window to facilitate observation of the curing process inside.
[0026] The placement component is located inside the housing 1. A placement box 3 is rotatably connected between the left and right inner walls of the housing 1 via a pivot. The placement box 3 has a mesh-like perforated design to facilitate the circulation of hot air. The placement box 3 has a positioning mechanism symmetrically distributed on the left and right sides. The positioning mechanism includes a movable rod 13 hinged to the inner wall of the placement box 3. The lower end of the movable rod 13 is connected to a pressure plate 14 via a universal joint. The pressure plate 14 is made of silicone to avoid damaging the plastic film. A slider 15 is slidably mounted on the movable rod 13. A sliding column 16 is hinged to the bottom wall of the slider 15. The lower end of the sliding column 16 vertically penetrates the bottom of the placement box 3 and is slidably connected to it. A spring 17 is mounted on the sliding column 16. The two ends of the spring 17 are respectively fixedly connected to the bottom of the placement box 3 and the side wall of the sliding column 16.
[0027] An electric push rod 18 is fixedly installed at the bottom of the placement box 3. A connecting plate 19 is welded and fixed to the free end of the electric push rod 18. An inclined plate 20 is welded and fixed to the top of both ends of the connecting plate 19. A ball bearing 21 is embedded at the lower end of the sliding column 16. The ball bearing 21 is in contact with the outer wall of the inclined plate 20.
[0028] The curing components are mounted on the housing 1. An air pump 4 is fixedly installed on the top of the housing 1 with bolts. The input end of the air pump 4 is threadedly connected to a filter box 10. A filter plate 11 is fixedly connected between the inner walls of the filter box 10 to filter impurities in the air. A heating box 5 is welded and fixed to the top of the housing 1. Electric heating wires 6 are evenly distributed between the inner walls of the heating box 5. The output end of the air pump 4 extends into the interior of the heating box 5 through a pipe. A gas distribution pipe 7 is connected to one side of the heating box 5. The gas distribution pipe 7 is located inside the housing 1 and has evenly distributed nozzles 8. A pressure relief valve 9 is provided on one side of the housing 1. A temperature sensor 12 is fixedly installed on the inner wall of the heating box 5 with screws. The temperature sensor 12 is connected to an external control system.
[0029] Gear 22 is fixedly connected to the end of the rotating shaft. A servo motor 23 is fixedly installed on the outer wall of the housing 1 by bolts. Gear 24, which meshes with gear 22, is fixedly connected to the output end of the servo motor 23.
[0030] When using the curing device for processing plastic film, first open the box door 2, place the plastic film to be cured in the placement box 3, start the electric push rod 18, the free end of the electric push rod 18 drives the connecting plate 19 and the inclined plate 20 to move, the inclined plate 20 pushes the sliding column 16 to move upward through the ball 21, the sliding column 16 drives the slider 15 to move upward, the slider 15 pushes the movable rod 13 to rotate, so that the pressure plate 14 moves downward and presses the plastic film, the spring 17 is compressed, generating a reverse elastic force, ensuring that the pressing force of the pressure plate 14 on the plastic film is stable;
[0031] Close the chamber door 2, start the air pump 4 and the electric heating wire 6. The air pump 4 draws outside air into the filter box 10, filters it through the filter plate 11 and sends it into the heating box 5. The electric heating wire 6 heats the air. The temperature sensor 12 monitors the temperature inside the heating box 5 in real time and transmits the data to the external control system. When the temperature reaches the set value, the control system controls the electric heating wire 6 to maintain the temperature.
[0032] The heated air is evenly sprayed into the interior of the chamber 1 through the evenly distributed nozzles 8 on the air distribution pipe 7 to cure the plastic film. At the same time, the servo motor 23 is started, which drives the gear 1 24 to rotate. The gear 1 24 drives the gear 2 22 to rotate, which in turn drives the rotating shaft and the placement box 3 to rotate, so that all parts of the plastic film can be evenly contacted by the hot air and improve the curing effect.
[0033] During the curing process, if the air pressure inside chamber 1 is too high, the pressure relief valve 9 will open to release the pressure and ensure the safe operation of the device. After curing is completed, turn off all equipment and start the electric push rod 18 in reverse. Under the action of the spring 17, the sliding column 16 will be reset, and the movable rod 13 will drive the pressure plate 14 to move upward. Loosen the plastic film and open the chamber door 2 to take it out.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents. In conclusion, if those skilled in the art, inspired by this description, design similar structural methods and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A curing device for processing plastic film, comprising a housing (1), wherein a door (2) is hinged to the front of the housing (1), characterized in that: Also includes The placement component is located inside the box (1) and includes a placement box (3) that is rotatably connected between the inner walls of the box (1) via a rotating shaft. The placement box (3) is a mesh-like hollowed-out structure. The placement box (3) is provided with positioning mechanisms for pressing plastic film that are symmetrically distributed on the left and right sides inside. The curing component is located on the box (1) and includes an air pump (4) fixedly installed on the top of the box (1). A heating box (5) is fixedly connected to the top of the box (1). Electric heating wires (6) are evenly distributed between the inner walls of the heating box (5). The output end of the air pump (4) is located inside the heating box (5). A gas distribution pipe (7) is provided on one side of the heating box (5). The gas distribution pipe (7) is located inside the box (1). Evenly distributed nozzles (8) are provided on the gas distribution pipe (7). A pressure relief valve (9) is provided on one side of the box (1).
2. The curing device for processing plastic film according to claim 1, characterized in that: The input end of the air pump (4) is threadedly connected to a filter box (10), and a filter plate (11) is fixedly connected between the inner walls of the filter box (10). A temperature sensor (12) is provided on the inner wall of the heating box (5).
3. A curing apparatus for processing plastic film according to claim 1 or 2, characterized in that: The positioning mechanism includes a movable rod (13) hinged to the placement box (3). The lower end of the movable rod (13) is connected to a pressure plate (14) via a universal joint. A slider (15) slides on the movable rod (13). A sliding column (16) is hinged to the bottom wall of the slider (15). The lower end of the sliding column (16) vertically penetrates the placement box (3) and slides therewith. A spring (17) is sleeved on the sliding column (16), and its two ends are fixedly connected to the placement box (3) and the sliding column (16).
4. The curing device for processing plastic film according to claim 3, characterized in that: An electric push rod (18) is fixedly installed at the bottom of the placement box (3). A connecting plate (19) is fixedly connected to the free end of the electric push rod (18). An inclined plate (20) is fixedly connected to the top of both ends of the connecting plate (19).
5. The curing device for processing plastic film according to claim 4, characterized in that: The lower end of the sliding column (16) is provided with a ball bearing (21), which is in contact with the outer wall of the inclined plate (20).
6. The curing apparatus for processing plastic film according to claim 3, characterized in that: The end of the rotating shaft is fixedly connected to a second gear (22), and a servo motor (23) is fixedly installed on the outer wall of the housing (1). The output end of the servo motor (23) is fixedly connected to a first gear (24) that meshes with the second gear (22).