Novel automatic pipe cooling device
Patent Information
- Application Number
- CN202521470908.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-07-15
AI Technical Summary
[0002]PPR管件在生产过程中,较大口径管件通常都是人工取件,放置水槽中冷却,效率低,不便于生产自动化
1)利用本实用新型装置,首先冷却水箱盛满水,机器人料斗将管件倒入水箱口端,推板在感应信号作用下,推送电机转动,将推板从起始位向另一侧方向移动,浮在水面管件进入水箱盖板下,推板停止运动,反向退回起始位,水箱上盖板下工件经一段时间冷却处理,待下一工件运动时从盖板另一端流出,浮出水面工件在翻转料斗作用下移出冷却后工件,循环往复,形成冷却自动化;
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Figure CN224867686U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe injection molding production technology, specifically to a novel automatic cooling device for pipe fittings. Background Technology
[0002] In the production of PPR pipe fittings, larger diameter fittings are usually picked up manually and placed in water tanks for cooling, which is inefficient and not conducive to production automation. To improve automation, a robot is used to pick up the fittings, place them in a water tank, and after cooling and shaping, the workpiece is removed from the tank by a tilting hopper and then transported to a rear-end air-drying conveyor line, thus achieving automation. Utility Model Content
[0003] In view of the problems existing in the prior art, the purpose of this utility model is to provide a new type of automatic cooling device for pipe fittings, which ensures the automation of the subsequent cooling process and greatly improves work efficiency.
[0004] To achieve the above objectives, the technical solution of this utility model is as follows: A novel automatic cooling device for pipe fittings includes a cooling water tank. Inside the cooling water tank, there is a push plate for pushing the pipe fittings. At the edge of the cooling water tank, there is a pushing mechanism for moving the push plate left and right. The push plate is fixedly connected to the pushing mechanism. At the center of the opening of the cooling water tank, there is a water tank cover plate. On one side of the water tank cover plate, there is a flipping mechanism for lifting the cooled pipe fittings.
[0005] Furthermore, the pushing mechanism includes a moving plate, a pushing motor, and a set of sliders. The pushing plate is fixed below the moving plate, the pushing motor is installed at the edge of the cooling water tank, the output shaft of the pushing motor is rotatably connected to a rotating shaft, and both ends of the moving plate are rotatably connected to the rotating shaft via synchronous belts.
[0006] Furthermore, each end of the movable plate is provided with a slider that engages with a linear track at the edge of the cooling water tank, and the movable plate can move left and right via the slider.
[0007] Furthermore, the tilting mechanism includes a tilting hopper, a tilting motor, and a tilting shaft. The tilting motor is installed at the edge of the cooling water tank. One end of the tilting shaft is rotatably connected to the tilting motor and the reducer, and the other end of the tilting shaft is connected to the electrically controlled cam turntable. The tilting hopper is fixedly connected to the tilting shaft, and the tilting shaft is fixed by a bearing seat.
[0008] Furthermore, a blocking mechanism for preventing the automatic movement of pipe fittings is provided between the tipping hopper and the top cover of the water tank. The blocking mechanism includes a guardrail, a steel wire rope, and a blocking motor. The guardrail is located inside the cooling water tank, and the blocking motor is installed at the edge of the cooling water tank. The output shaft of the blocking motor is rotatably connected to a blocking shaft. Fixed pulleys are provided at both ends of the blocking shaft. The fixed pulleys at both ends of the guardrail and the blocking shaft are respectively connected by steel wire ropes.
[0009] Furthermore, a splash guard is installed at the edge of the cooling water tank corresponding to the push plate.
[0010] Furthermore, the cooling water tank is equipped with an inlet valve and an outlet valve.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: 1) Using this utility model device, firstly, the cooling water tank is filled with water. The robot hopper pours the pipe into the water tank opening. Under the action of the sensing signal, the pusher plate pushes the motor to rotate, moving the pusher plate from the starting position to the other side. The pipe floating on the water surface enters under the water tank cover plate. The pusher plate stops moving and returns to the starting position in the opposite direction. The workpiece under the water tank cover plate is cooled for a period of time. When the next workpiece moves, it flows out from the other end of the cover plate. The workpiece floating on the water surface is removed by the action of the tipping hopper. The cycle repeats, forming an automated cooling process. 2) The device of this utility model has a reasonable and novel structural design, reasonable operation, and reliable operation, which ensures the automated operation of the subsequent cooling process and greatly improves work efficiency. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of the device of this utility model; Figure 2 This is a schematic diagram of the device without the splash guard installed. Figure 3 This is a partial schematic diagram of the device of this utility model.
[0013] In the diagram: 1. Cooling water tank; 2. Push plate; 3. Water tank cover; 4. Moving plate; 5. Push motor; 6. Slider; 7. Synchronous belt; 8. Tilting hopper; 9. Tilting motor; 10. Tilting shaft; 11. Guardrail; 12. Steel wire rope; 13. Blocking motor; 14. Blocking shaft; 15. Fixed pulley; 16. Splash guardrail. Detailed Implementation
[0014] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the scope described herein.
[0015] Please refer to Figure 1A novel automatic cooling device for pipe fittings includes a cooling water tank 1. Inside the cooling water tank 1, there is a push plate 2 for pushing the pipe fittings. A pushing mechanism is provided at the edge of the cooling water tank 1 for moving the push plate 2 left and right. The push plate 2 is fixedly connected to the pushing mechanism. A water tank cover plate 3 is provided at the center of the opening of the cooling water tank 1. A flipping mechanism is provided on one side of the water tank cover plate 3 for lifting the cooled pipe fittings.
[0016] Please refer to Figure 2 The pushing mechanism includes a moving plate 4, a pushing motor 5 and a set of sliders 6. The pushing plate 2 is fixed below the moving plate 4. The pushing motor 5 is installed at the edge of the cooling water tank 1. The output shaft of the pushing motor 5 is rotatably connected to a rotating shaft. Both ends of the moving plate 4 are rotatably connected to the rotating shaft through a synchronous belt 7.
[0017] The movable plate 4 is provided with sliders 6 at both ends, which cooperate with the linear track at the edge of the cooling water tank 1. The movable plate 4 can move left and right by the sliders 6.
[0018] The process by which the mechanism drives the push plate 2 to move is as follows: Under the action of the sensing signal, the moving plate 4 pushes the motor 5 to rotate, driving the synchronous belt 7 to move. The synchronous belt 7 moves the moving plate 4 from the starting position to the other side, thereby driving the push plate 2 to move from the starting position to the other side. The floating pipe enters the water tank cover plate 3, the moving plate 4 stops moving and returns to the starting position in the opposite direction.
[0019] Please refer to Figure 2 The tilting mechanism includes a tilting hopper 8, a tilting motor 9, and a tilting shaft 10. The tilting motor 9 is installed at the edge of the cooling water tank 1. One end of the tilting shaft 10 is rotatably connected to the tilting motor 9 and the reducer, and the other end of the tilting shaft 10 is connected to the electrically controlled cam turntable to achieve the tilting of the angle. The tilting hopper 8 is fixedly connected to the tilting shaft 10, and the tilting shaft 10 is fixed by a bearing seat.
[0020] Please refer to Figure 3 A blocking mechanism is provided between the tilting hopper 8 and the water tank cover plate 3 to prevent the automatic movement of the pipe fittings. The blocking mechanism includes a guard plate 11, a steel wire rope 12 and a blocking motor 13. The guard plate 11 is located inside the cooling water tank 1, and the blocking motor 13 is installed at the edge of the cooling water tank 1. The output shaft of the blocking motor 13 is rotatably connected to a blocking shaft 14. Fixed pulleys 15 are provided at both ends of the blocking shaft 14. The fixed pulleys 15 at both ends of the guard plate 11 and the blocking shaft 14 are respectively connected by steel wire ropes 12.
[0021] When the tilting hopper 8 tilts and lifts, the corresponding baffle plate 11 lifts accordingly, blocking the workpiece from moving freely; when the tilting hopper 8 returns, the corresponding baffle plate 11 lowers accordingly, and the next repeating motion begins.
[0022] Furthermore, a splash guard 16 is installed at the edge of the cooling water tank 1 corresponding to the push plate 2.
[0023] Furthermore, an inlet valve and an outlet valve are installed on the cooling water tank 1.
Claims
1. A novel automatic cooling device for pipe fittings, comprising a cooling water tank (1), characterized in that... The cooling water tank (1) is provided with a push plate (2) for pushing the pipe fittings inside. The edge of the cooling water tank (1) is provided with a pushing mechanism for moving the push plate (2) left and right. The push plate (2) is fixedly connected to the pushing mechanism. The center of the opening of the cooling water tank (1) is provided with a water tank cover plate (3). One side of the water tank cover plate (3) is provided with a flipping mechanism for lifting the cooled pipe fittings.
2. The novel automatic cooling device for pipe fittings according to claim 1, characterized in that... The pushing mechanism includes a moving plate (4), a pushing motor (5) and a set of sliders (6). The pushing plate (2) is fixed below the moving plate (4). The pushing motor (5) is installed at the edge of the cooling water tank (1). The output shaft of the pushing motor (5) is rotatably connected to a rotating shaft. Both ends of the moving plate (4) are rotatably connected to the rotating shaft via a synchronous belt (7).
3. The novel automatic cooling device for pipe fittings according to claim 2, characterized in that... The movable plate (4) is provided with sliders (6) at both ends that cooperate with the linear track at the edge of the cooling water tank (1). The movable plate (4) can move left and right through the sliders (6).
4. The novel automatic cooling device for pipe fittings according to claim 1, characterized in that... The flipping mechanism includes a flipping hopper (8), a flipping motor (9), and a flipping shaft (10). The flipping motor (9) is installed at the edge of the cooling water tank (1). One end of the flipping shaft (10) is rotatably connected to the flipping motor (9) and the reducer. The other end of the flipping shaft (10) is connected to the electrically controlled cam turntable. The flipping hopper (8) is fixedly connected to the flipping shaft (10). The flipping shaft (10) is fixed by a bearing seat.
5. A novel automatic cooling device for pipe fittings according to claim 4, characterized in that... A blocking mechanism for stopping the automatic movement of pipe fittings is provided between the tipping hopper (8) and the water tank cover plate (3). The blocking mechanism includes a guardrail (11), a wire rope (12) and a blocking motor (13). The guardrail (11) is located inside the cooling water tank (1). The blocking motor (13) is installed at the edge of the cooling water tank (1). The output shaft of the blocking motor (13) is rotatably connected to a blocking shaft (14). Fixed pulleys (15) are provided at both ends of the blocking shaft (14). The fixed pulleys (15) at both ends of the guardrail (11) and the blocking shaft (14) are respectively connected by wire ropes (12).
6. A novel automatic cooling device for pipe fittings according to claim 1, characterized in that... A splash guardrail (16) is installed at the edge of the cooling water tank (1) corresponding to the push plate (2).
7. A novel automatic cooling device for pipe fittings according to claim 1, characterized in that... The cooling water tank (1) is equipped with an inlet valve and an outlet valve.