A foaming machine inflation device

CN224867715UActive Publication Date: 2026-10-20SIWELL SUPERCHARGER TECH SUZHOU
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Patent Information

Application Number
CN202522369858.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-10-20
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

[0003]增压充气设备可以将气体进行增压并运输至反应釜中,现有的增压充气设备其增压充气过程依赖人工,难以实时控制管路压力,缺乏自动化

Benefits of technology

[0014]本实用新型的有益之处在于:通过所述电控装置控制所述第一驱动开关、所述第二驱动开关以及所述驱动部,自动进行进气、出气和增压,通过设置于所述出气口处的所述压力传感器的实时反馈,从而使所述电控装置自动控制管路内压力状况,提高智能化。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of foaming machine inflation device, belongs to gas supercharging technical field, including drive part, booster pump, air inlet, air outlet, air inlet pipeline, air outlet pipeline, pressure sensor and electric control device, drive part is pneumatically connected with booster pump, air inlet pipeline is connected air inlet and booster pump, air outlet pipeline is connected booster pump and air outlet, first drive switch is equipped on air inlet pipeline, second drive switch is equipped on air outlet pipeline, pressure sensor is arranged at air outlet, electric control device is electrically or wirelessly connected with first drive switch, second drive switch, drive part and pressure sensor.The utility model has the beneficial effect that by electric control device control first drive switch, second drive switch and drive part, automatically carry out air intake and air outlet and supercharge, by the real-time feedback of pressure sensor arranged at air outlet, so that electric control device automatically controls the pressure condition in pipeline, improves intelligentization.
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Description

Technical Field

[0001] This utility model relates to the field of gas pressurization technology, and in particular to a gas inflation device for a foaming machine. Background Technology

[0002] Supercritical foaming is a novel material molding technology. Compared to foaming using physical or chemical foaming agents, supercritical foaming requires high-pressure nitrogen or carbon dioxide to be introduced into the reactor. The gaseous substances are liquefied to a supercritical state through high pressure and appropriate heating. The foaming agent and polymer are uniformly mixed through mechanical mixing and the super-strong permeability of the supercritical fluid. After decompression, the system is instantly collided to obtain polymer foamed products.

[0003] Pressurization and gas filling equipment can pressurize and transport gas to the reactor. However, existing pressurization and gas filling equipment relies on manual operation for the pressurization and gas filling process, making it difficult to control pipeline pressure in real time and lacking automation. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this utility model is to provide an air-filling device for a foaming machine, the technical solution of which is as follows: A foaming machine inflation device includes a drive unit, a booster pump, an air inlet, an air outlet, an air inlet pipe, an air outlet pipe, a pressure sensor, and an electronic control device. The drive unit is pneumatically connected to the booster pump. The air inlet pipe connects the air inlet and the booster pump. The air outlet pipe connects the booster pump and the air outlet. A first drive switch is provided on the air inlet pipe, and a second drive switch is provided on the air outlet pipe. The pressure sensor is located at the air outlet. The electronic control device is electrically or wirelessly connected to the first drive switch, the second drive switch, the drive unit, and the pressure sensor.

[0005] Furthermore, the foaming machine inflation device also includes a first solenoid valve and a second solenoid valve, the first solenoid valve and the second solenoid valve being electrically or wirelessly connected to the electronic control device, the first solenoid valve being connected to the first drive switch, and the second solenoid valve being connected to the second drive switch.

[0006] Furthermore, the foaming machine inflation device also includes a touch screen, which is electrically or wirelessly connected to the electronic control device.

[0007] Furthermore, the booster pump includes a first channel, a second channel, and a booster chamber. The air inlet and air outlet of the booster chamber are respectively connected to the first channel and the second channel. The first channel is connected to the air inlet pipe, and the second channel is connected to the air outlet pipe.

[0008] Furthermore, the intake pipe includes a first branch pipe and a first pressure gauge, the first pressure gauge being connected to the first channel via the first branch pipe.

[0009] Furthermore, the outlet pipe includes a second branch pipe and a second pressure gauge, the second pressure gauge being connected to the second channel via the second branch pipe.

[0010] Furthermore, the drive unit includes an air pump, a third solenoid valve, and a drive air passage. The third solenoid valve is electrically or wirelessly connected to the electronic control device. The third solenoid valve connects the air pump and the drive air passage. The drive air passage is connected to the air control valve of the booster pump.

[0011] Furthermore, the drive unit also includes a third branch pipe and a third pressure gauge, the third pressure gauge being connected to the drive air passage via the third branch pipe.

[0012] Furthermore, the booster pump includes a cooling layer and an exhaust port. The cooling layer encloses the booster chamber, the drive air passage is connected to the cooling layer, and the exhaust port is connected to the cooling layer.

[0013] Furthermore, the cooling layer includes a first cooling layer and a second cooling layer, which respectively enclose the booster chambers on both sides of the booster pump. The booster pump also includes a cooling pipe and an exhaust port. The cooling pipe connects the first cooling layer and the second cooling layer, the drive air passage is connected to the first cooling layer, and the exhaust port is connected to the second cooling layer.

[0014] The advantages of this utility model are: by controlling the first drive switch, the second drive switch and the drive unit through the electronic control device, air intake, air outlet and pressurization are automatically performed; by the real-time feedback of the pressure sensor set at the air outlet, the electronic control device automatically controls the pressure status in the pipeline, thereby improving intelligence. Attached Figure Description

[0015] Figure 1 This is a perspective view of an air-filling device for a foaming machine according to the present invention; Figure 2 for Figure 1 A partial structural diagram of the air-filling device of a foaming machine; Figure 3 for Figure 1 A top view of part of the structure of the air-filling device of the foaming machine; Figure 4 for Figure 1 A partial structural cross-sectional view of the air-filling device of a foaming machine.

[0016] In the diagram: 1. Air inlet; 2. Air outlet; 3. Air inlet pipe; 31. First drive switch; 32. First branch pipe; 33. First pressure gauge; 4. Air outlet pipe; 41. Second drive switch; 42. Second branch pipe; 43. Second pressure gauge; 5. Drive unit; 51. Air pump; 52. Drive air passage; 53. Third branch pipe; 54. Third pressure gauge; 6. Electrical control device; 7. Booster pump; 71. Booster chamber; 72. First channel; 73. Second channel; 74. Cooling pipe; 75. Exhaust port; 76. Cooling layer; 761. First cooling layer; 762. Second cooling layer; 8. Pressure sensor; 9. First solenoid valve; 10. Second solenoid valve; 11. Third solenoid valve; 12. Touch screen. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / as well" as used herein includes any and all combinations of one or more of the associated listed items.

[0019] The following describes the embodiments in conjunction with the appendix. Figure 1-4 This utility model will be described in further detail.

[0020] A foaming machine inflation device includes an air inlet 1, an air outlet 2, an air inlet pipe 3, an air outlet pipe 4, a drive unit 5, an electrical control device 6, a booster pump 7, a pressure sensor 8, a first solenoid valve 9, a second solenoid valve 10, a third solenoid valve 11, and a touch screen 12.

[0021] The intake pipe 3 includes a first drive switch 31, a first branch pipe 32, and a first pressure gauge 33. The first drive switch 31 is disposed on the intake pipe 3. The first solenoid valve 9 is connected to the first drive switch 31 and is used to control the gas input. The first pressure gauge 33 is connected to the intake pipe 3 through the first branch pipe 32 and detects the intake pressure. The first solenoid valve 9 is connected to the first drive switch 31.

[0022] The outlet pipe 4 includes a second drive switch 41, a second branch pipe 42, and a second pressure gauge 43. The second drive switch 41 is installed on the inlet pipe 3. The second solenoid valve 10 is connected to the second drive switch 41 and is used to control the gas output. The second pressure gauge 43 is connected to the inlet pipe 3 through the second branch pipe 42 and detects the gas pressure after pressurization.

[0023] The drive unit 5 includes an air pump 51, a drive air passage 52, a third branch pipe 53, and a third pressure gauge 54. The drive air passage 52 connects the air pump 51 and the pneumatic control valve of the booster pump 7. The third solenoid valve 11 is installed on the drive air passage 52 to control the drive gas booster pump 7. The third pressure gauge 54 is connected to the drive air passage 52 through the third branch pipe 53 to detect the drive pressure.

[0024] The electronic control device 6 is used to collect information from each detection element and issue commands to control the intake, exhaust, and pressurization of air.

[0025] The booster pump 7 includes a booster chamber 71, a first channel 72, and a second channel 73. Each side of the booster pump 7 has a booster chamber 71. The first channel 72 connects the inlet ends of the two booster chambers 71, and the second channel 73 connects the outlet ends of the two booster chambers 71. The booster pump 7 also includes a cooling pipe 74, an exhaust port 75, and a cooling layer 76. The cooling layer 76 surrounds the booster chambers 71. Specifically, the cooling layer 76 includes a first cooling layer 761 and a second cooling layer 762, which respectively surround the two booster chambers 71. The cooling pipe 74 connects the first cooling layer 761 and the second cooling layer 762, and the exhaust port 75 communicates with the second cooling layer 762. Connection relationship of a foam machine inflation system: The air inlet 1 is connected to the air inlet pipe 3. The first drive switch 31 controls the air intake. The air inlet pipe 3 is connected to the first channel 72 of the booster pump 7, so that the gas is input into the booster chamber 71 of the booster pump 7. The air outlet pipe 4 is connected to the second channel 73 of the booster pump 7, so that the pressurized gas is output along the air outlet pipe 4. The air outlet pipe 4 is connected to the air outlet 2. The second drive switch 41 controls the air output. The pressure sensor 8 is set at the air outlet 2 to detect and feed back the pressure at the air outlet 2 to the system in real time. The drive air passage 52 is connected to the cooling layer 76, so that the low temperature drive gas in the drive air passage 52 is introduced into the cooling layer 76 after passing through the air control valve of the booster pump 7, thereby realizing the cooling of the pressurized gas while driving the booster pump 7, and preventing the gas from vaporizing during transportation. The electronic control device 6 is electrically or wirelessly connected to the pressure sensor 8, the first solenoid valve 9, the second solenoid valve 10, the third solenoid valve 11, the touch screen 12, and the air pump 51 to realize automatic air intake, pressurization, and air output.

[0026] The working process of an air inflation system for a foaming machine: On the touch screen 12, select the pre-charge gas and press the corresponding button. The electronic control device 6 controls the first solenoid valve 9, the second solenoid valve 10, the third solenoid valve 11, and the air pump 51, turns on the first drive switch 31 and the second drive switch 41, opens the air inlet pipe 3 and the air outlet pipe 4, and the gas to be pressurized is introduced from the air inlet 1 along the air inlet pipe 3 into the pressurization chamber 71 of the booster pump 7. The drive unit 5 starts to work, so that the booster pump 7 starts to pressurize, and the pressurized gas is input into the reaction vessel from the air outlet 2 along the air outlet pipe 4. When the pressure sensor 8 detects that the outlet pressure has reached the preset value, the electronic control device 6 controls the drive unit 5 to stop input, the booster pump 7 stops working, the first drive switch 31 closes to stop the air intake, and the system is in a pressure holding state. When the outlet pressure drops, the first drive switch 31 turns on the air supply, and the booster pump 7 performs pressure replenishment. When the reaction vessel has finished working, the valves are closed, and the gas filling ends. The advantages of this utility model are: by controlling the first drive switch 31, the second drive switch 41 and the drive unit 5 through the electronic control device 6, air intake and exhaust and pressurization are automatically performed. Through the real-time feedback of the pressure sensor 8 set at the air outlet 2, the electronic control device 6 automatically controls the pressure status in the pipeline, thereby improving intelligence.

[0027] The above embodiments only illustrate one implementation of the present utility model, and should not be construed as limiting the scope of the utility model patent. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present utility model. These are all equivalent modifications and improvements made to the above embodiments based on the essential technology of the present utility model, and all of these fall within the protection scope of the present utility model.

Claims

1. A foaming machine inflation device, comprising a drive unit and a booster pump, characterized in that: It also includes an air inlet, an air outlet, an air inlet pipe, an air outlet pipe, a pressure sensor, and an electronic control device. The drive unit is pneumatically connected to the booster pump. The air inlet pipe connects the air inlet and the booster pump. The air outlet pipe connects the booster pump and the air outlet. A first drive switch is provided on the air inlet pipe, and a second drive switch is provided on the air outlet pipe. The pressure sensor is located at the air outlet. The electronic control device is electrically or wirelessly connected to the first drive switch, the second drive switch, the drive unit, and the pressure sensor.

2. The air-filling device for a foaming machine according to claim 1, characterized in that: The foaming machine inflation device further includes a first solenoid valve and a second solenoid valve. The first solenoid valve and the second solenoid valve are electrically or wirelessly connected to the electronic control device. The first solenoid valve is connected to the first drive switch, and the second solenoid valve is connected to the second drive switch.

3. The air-filling device for a foaming machine according to claim 1, characterized in that: The air-filling device of the foaming machine also includes a touch screen, which is electrically or wirelessly connected to the electronic control device.

4. The air-filling device for a foaming machine according to claim 1, characterized in that: The booster pump includes a first channel, a second channel, and a booster chamber. The air inlet and air outlet of the booster chamber are respectively connected to the first channel and the second channel. The first channel is connected to the air inlet pipe, and the second channel is connected to the air outlet pipe.

5. The air-filling device for a foaming machine according to claim 4, characterized in that: The intake pipe includes a first branch pipe and a first pressure gauge, the first pressure gauge being connected to the first channel via the first branch pipe.

6. The air-filling device for a foaming machine according to claim 4, characterized in that: The outlet pipe includes a second branch pipe and a second pressure gauge, the second pressure gauge being connected to the second channel via the second branch pipe.

7. The air-filling device for a foaming machine according to claim 4, characterized in that: The drive unit includes an air pump, a third solenoid valve, and a drive air passage. The third solenoid valve is electrically or wirelessly connected to the electronic control device. The third solenoid valve connects the air pump and the drive air passage. The drive air passage is connected to the air control valve of the booster pump.

8. The air-filling device for a foaming machine according to claim 7, characterized in that: The drive unit also includes a third branch pipe and a third pressure gauge, the third pressure gauge being connected to the drive air passage via the third branch pipe.

9. The air-filling device for a foaming machine according to claim 7, characterized in that: The booster pump includes a cooling layer and an exhaust port. The cooling layer encloses the booster chamber, the drive air passage is connected to the cooling layer, and the exhaust port is connected to the cooling layer.

10. The air-filling device for a foaming machine according to claim 9, characterized in that: The cooling layer includes a first cooling layer and a second cooling layer, which respectively enclose the booster chambers on both sides of the booster pump. The booster pump also includes a cooling pipe and an exhaust port. The cooling pipe connects the first cooling layer and the second cooling layer. The drive air passage is connected to the first cooling layer, and the exhaust port is connected to the second cooling layer.