A plastic sheet extrusion molding apparatus
Patent Information
- Application Number
- CN202522233317.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0006]本实用新型的目的在于提供一种塑料片材挤出成型设备,以解决上述背景技术中提出在压平过程中,塑料液可能会因为碾压轮和输送带之间的压力不均、速度不一致或者温度波动等因素,出现塑料片材厚度不均匀、表面不平整等质量问题,影响塑料片材的整体品质和使用性能,在实际生产过程中,该装置的碾压轮位置固定,这就导致在需要生产不同厚度塑料片材时,无法灵活调整碾压轮间距来满足多样化的生产需求
1、本实用新型中,通过设置旋转电机、第一齿轮、第二齿轮、第一挤压辊、第二挤压辊和防护板的配合使用,旋转电机带动第一齿轮转动,第一齿轮与第二齿轮相互啮合,进而驱动第二齿轮转动,使得第一挤压辊和第二挤压辊可以同步且稳定地进行相对运动,第一挤压辊和第二挤压辊可对塑料溶液挤压成塑料片材的需求,防护板便于对第一齿轮和第二齿轮进行防护,避免外界环境对二者造成影响,保证挤压辊之间的压力均匀,减少因压力不均导致塑料片材出现质量问题,提高了塑料片材的整体品质和使用性能。
Smart Images

Figure CN224867806U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic sheet processing technology, specifically to a plastic sheet extrusion molding equipment. Background Technology
[0002] Plastic sheet extrusion molding is a process in which plastic raw materials are heated and melted in an extruder and then extruded through a die of a specific shape to form a sheet. During the extrusion process, the plastic raw materials are heated and pressurized in the extruder, gradually melting and becoming fluid. Then, they are extruded into a shape by molding equipment to form a continuous plastic sheet.
[0003] Existing technologies, such as CN221476088U, describe a sheet extrusion molding apparatus. By setting up a heat dissipation component, the heat of the plastic sheet can be conducted to the heat dissipation plate through the heating plate and the conduction column, thereby cooling the plastic sheet faster, shortening the cooling time of the plastic sheet, and improving the extrusion molding efficiency of the plastic sheet.
[0004] However, this device still has some shortcomings in its use: During the flattening process, the molten plastic may experience quality problems such as uneven thickness and uneven surface of the plastic sheet due to factors such as uneven pressure, inconsistent speed, or temperature fluctuations between the rolling roller and the conveyor belt, which will affect the overall quality and performance of the plastic sheet.
[0005] In actual production, the position of the rolling rollers of this device is fixed, which means that when it is necessary to produce plastic sheets of different thicknesses, the spacing between the rolling rollers cannot be flexibly adjusted to meet diverse production needs. Utility Model Content
[0006] The purpose of this utility model is to provide a plastic sheet extrusion molding equipment to solve the quality problems mentioned in the background art, such as uneven plastic sheet thickness and uneven surface, which may occur in the flattening process due to factors such as uneven pressure, inconsistent speed, or temperature fluctuation between the rolling roller and the conveyor belt. This affects the overall quality and performance of the plastic sheet. In actual production, the rolling roller position of this device is fixed, which makes it impossible to flexibly adjust the rolling roller spacing to meet diverse production needs when it is necessary to produce plastic sheets of different thicknesses.
[0007] To achieve the above objectives, this utility model provides the following technical solution: A plastic sheet extrusion molding device includes a mounting base plate. A molding assembly is disposed on the top of the mounting base plate. The molding assembly includes a support plate fixedly connected to the top of the mounting base plate. A first extrusion roller and a second extrusion roller are respectively disposed on the side of the support plate. The first extrusion roller and the second extrusion roller are positioned opposite each other. The end of the first extrusion roller passes through the support plate and extends to the side of the support plate. The first extrusion roller is rotatably connected to the support plate. A second gear is fixedly connected to the end of the first extrusion roller. A receiving groove is opened on the side of the support plate. A rotary motor is installed in the receiving groove. The output end of the rotary motor is fixedly connected to the first gear. The first gear and the second gear mesh.
[0008] As a preferred embodiment of this utility model, a sliding hole is provided on the side of the support plate, in which a driving block is slidably connected. The end of the second extrusion roller is rotatably connected to the driving block. An electric telescopic rod is fixedly connected in the sliding hole. The telescopic end of the electric telescopic rod is fixedly connected to the driving block. Protective plates are provided on the sides of the first gear and the second gear. The protective plates are threadedly connected to the support plate by fixing bolts.
[0009] As a preferred embodiment of this utility model, a conveyor is installed on the top of the mounting base plate. The conveyor is located at the bottom of the first extrusion roller and the second extrusion roller. The conveyor is a stainless steel crawler conveyor.
[0010] As a preferred embodiment of this utility model, a control box is provided on the side of the mounting base plate, and the control box is provided with controllers that are electrically connected to the rotary motor, the electric telescopic rod and the conveyor.
[0011] As a preferred embodiment of this utility model, the top of the support plate is connected to a mounting bracket via a connecting slot, the top of the mounting bracket is fixedly connected to an extruder body via a reinforcing ring, and the bottom of the extruder body is fixedly connected to a feed pipe, which passes through the mounting bracket and extends to the bottom of the mounting bracket.
[0012] As a preferred embodiment of this utility model, a diversion pipe is fixedly connected to the bottom of the feed pipe, and multiple discharge nozzles are fixedly connected to the bottom of the diversion pipe. The extruder body, the diversion pipe, the feed pipe, and the multiple discharge nozzles are interconnected.
[0013] As a preferred embodiment of this utility model, a feeding pipe is fixedly connected to the top of the extruder body, and the feeding pipe is connected to the extruder body.
[0014] As a preferred embodiment of this utility model, the bottom of the mounting base plate is fixedly connected with four support legs, and the four support legs are respectively located at the bottom corners of the mounting base plate.
[0015] Compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, by setting up a rotary motor, a first gear, a second gear, a first extrusion roller, a second extrusion roller, and a protective plate for coordinated use, the rotary motor drives the first gear to rotate, and the first gear meshes with the second gear, thereby driving the second gear to rotate, so that the first extrusion roller and the second extrusion roller can move relative to each other synchronously and stably. The first extrusion roller and the second extrusion roller can meet the needs of extruding plastic solution into plastic sheets. The protective plate facilitates the protection of the first gear and the second gear, avoiding the influence of the external environment on them, ensuring uniform pressure between the extrusion rollers, reducing quality problems of plastic sheets caused by uneven pressure, and improving the overall quality and performance of plastic sheets.
[0016] 2. In this utility model, by using a combination of a first extrusion roller, a second extrusion roller, a drive block, a sliding hole, an electric telescopic rod, and a stainless steel crawler conveyor, the distance between the first and second extrusion rollers can be adjusted. The second extrusion roller can move in position under the drive of the drive block, and the drive block can make precise displacement adjustments along the sliding hole to meet the extrusion requirements of plastic sheets of different thicknesses. The electric telescopic rod provides a stable and controllable power source for the drive block, ensuring that the adjustment process of the second extrusion roller is smooth and accurate. The conveyor is a stainless steel crawler conveyor, which can smoothly and continuously transport the extruded plastic sheet. At the same time, the stainless steel material has strong heat dissipation capacity, further ensuring the production quality and efficiency of the plastic sheet. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the molding component structure of this utility model; Figure 3 This is a schematic diagram of the side structure of the extrusion roller of this utility model; Figure 4 This is a schematic diagram of the top structure of the mounting bracket of this utility model.
[0018] In the diagram: 1. Mounting base plate; 2. Molding assembly; 201. Support plate; 202. First extrusion roller; 203. Second extrusion roller; 204. Sliding hole; 205. Receiving groove; 206. Control box; 207. Protective plate; 208. Fixing bolt; 209. Rotary motor; 210. First gear; 211. Second gear; 212. Electric telescopic rod; 213. Drive block; 3. Reinforcing ring; 4. Mounting frame; 5. Support leg; 6. Extruder body; 7. Feeding pipe; 8. Conveyor; 9. Connecting slot; 10. Discharge pipe; 11. Diverter pipe. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0020] For examples, please refer to Figures 1-4 This utility model provides a technical solution: A plastic sheet extrusion molding device includes a mounting base plate 1. A molding component 2 is disposed on the top of the mounting base plate 1. The molding component 2 includes a support plate 201 fixedly connected to the top of the mounting base plate 1. A first extrusion roller 202 and a second extrusion roller 203 are respectively disposed on the side of the support plate 201. The first extrusion roller 202 and the second extrusion roller 203 are positioned opposite each other. The end of the first extrusion roller 202 passes through the support plate 201 and extends to the side of the support plate 201. The first extrusion roller 202 is rotatably connected to the support plate 201. A second gear 211 is fixedly connected to the end of the first extrusion roller 202. A receiving groove 205 is opened on the side of the support plate 201. A rotary motor 209 is installed in the receiving groove 205. A first gear 210 is fixedly connected to the output end of the rotary motor 209. The first gear 210 and the second gear 211 mesh.
[0021] The first gear 210 meshes with the second gear 211, thereby driving the first extrusion roller 202 and the second extrusion roller 203 to rotate relative to each other, and extruding the plastic sheet extruded from the extruder body 6 into shape.
[0022] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a sliding hole 204 is provided on the side of the support plate 201, in which a drive block 213 is slidably connected. The end of the second extrusion roller 203 is rotatably connected to the drive block 213. An electric telescopic rod 212 is fixedly connected in the sliding hole 204. The telescopic end of the electric telescopic rod 212 is fixedly connected to the drive block 213. The first gear 210 and the second gear 211 are arranged on the side. A conveyor 8 is installed on the top of the mounting base plate 1. The conveyor 8 is located at the bottom of the first extrusion roller 202 and the second extrusion roller 203. The conveyor 8 is a stainless steel crawler conveyor. A control box 206 is provided on the side of the mounting base plate 1. The control box 206 is equipped with electrical components connected to the rotary motor 209, the electric telescopic rod 212, and the conveyor 8. The controller is connected, and the top of the support plate 201 is connected to the mounting bracket 4 via the connecting slot 9. The top of the mounting bracket 4 is fixedly connected to the extruder body 6 via the reinforcing ring 3. The bottom of the extruder body 6 is fixedly connected to the feed pipe 10, which passes through the mounting bracket 4 and extends to the bottom of the mounting bracket 4. The bottom of the feed pipe 10 is fixedly connected to the diverter pipe 11, and the bottom of the diverter pipe 11 is fixedly connected to multiple discharge nozzles. The extruder body 6, the diverter pipe 11, the feed pipe 10, and the multiple discharge nozzles are interconnected. The top of the extruder body 6 is fixedly connected to the feed pipe 7, which is connected to the extruder body 6. The bottom of the mounting base plate 1 is fixedly connected to four support legs 5, which are located at the bottom corners of the mounting base plate 1.
[0023] The drive block 213 can be moved within the sliding hole 204 by the electric telescopic rod 212 according to actual needs, thereby adjusting the distance between the first extrusion roller 202 and the second extrusion roller 203 to obtain plastic sheets of different thicknesses.
[0024] The working process of this utility model is as follows: When using the plastic sheet extrusion molding equipment designed in this scheme, first check whether the device is working properly. Fix the extruder body 6 on the top of the mounting frame 4, connect the electrical structure to the external power supply, and then add plastic raw material into the extruder body 6 through the feeding pipe 7. The diversion pipe 11 facilitates material feeding. Turn on the rotary motor 209, which drives the first gear 210 to rotate. The first gear 210 meshes with the second gear 211, thereby driving the first extrusion roller 202 and the second extrusion roller 203 to rotate relative to each other, extruding the plastic sheet extruded from the extruder body 6 for extrusion molding. This allows for the processing of different thicknesses. When forming plastic sheets, the drive block 213 can be moved within the sliding hole 204 by the electric telescopic rod 212 according to actual needs, thereby adjusting the distance between the first extrusion roller 202 and the second extrusion roller 203 to obtain plastic sheets of different thicknesses. The formed plastic sheets are conveyed by the conveyor 8. During operation, the controller of the control box 206 can control the rotary motor 209, the electric telescopic rod 212 and the conveyor 8 to ensure stable operation of the equipment. The protective plate 207 is fixed to the relevant parts of the equipment by the fixing bolts 208 to play a safety protection role. The reinforcing ring 3 can enhance the strength of some structures of the equipment, and the support leg 5 plays a stable support role for the overall equipment.
[0025] The rotary motor 209, electric telescopic rod 212, and conveyor 8 used in this utility model are all existing known electrical devices, and all can be purchased and used directly on the market. Their structure, circuit, and control principle are all existing known technologies. Therefore, the structure, circuit, and control principle of the rotary motor 209, electric telescopic rod 212, and conveyor 8 will not be described in detail here.
[0026] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A plastic sheet extrusion molding equipment, comprising a mounting base plate (1), characterized in that: The top of the mounting base plate (1) is provided with a molding component (2). The molding component (2) includes a support plate (201) fixedly connected to the top of the mounting base plate (1). The side of the support plate (201) is provided with a first extrusion roller (202) and a second extrusion roller (203). The first extrusion roller (202) and the second extrusion roller (203) are positioned opposite each other. The end of the first extrusion roller (202) passes through the support plate (201) and extends to the side of the support plate (201). The first extrusion roller (202) is rotatably connected to the support plate (201). The end of the first extrusion roller (202) is fixedly connected with a second gear (211). The side of the support plate (201) is provided with a receiving groove (205). A rotary motor (209) is installed in the receiving groove (205). The output end of the rotary motor (209) is fixedly connected with a first gear (210). The first gear (210) and the second gear (211) mesh.
2. The plastic sheet extrusion molding equipment according to claim 1, characterized in that, The side of the support plate (201) is provided with a sliding hole (204) in which a drive block (213) is slidably connected. The end of the second extrusion roller (203) is rotatably connected to the drive block (213). An electric telescopic rod (212) is fixedly connected in the sliding hole (204). The end of the telescopic part of the electric telescopic rod (212) is fixedly connected to the drive block (213). The sides of the first gear (210) and the second gear (211) are provided with protective plates (207). The protective plates (207) are threadedly connected to the support plate (201) by fixing bolts (208).
3. The plastic sheet extrusion molding equipment according to claim 1, characterized in that, A conveyor (8) is installed on the top of the mounting base plate (1). The conveyor (8) is located at the bottom of the first extrusion roller (202) and the second extrusion roller (203). The conveyor (8) is a stainless steel tracked conveyor.
4. The plastic sheet extrusion molding equipment according to claim 1, characterized in that, A control box (206) is provided on the side of the mounting base plate (1), and a controller electrically connected to the rotary motor (209), the electric telescopic rod (212) and the conveyor (8) is provided in the control box (206).
5. The plastic sheet extrusion molding equipment according to claim 1, characterized in that, The top of the support plate (201) is connected to the mounting bracket (4) via the connecting slot (9). The top of the mounting bracket (4) is fixedly connected to the extruder body (6) via the reinforcing ring (3). The bottom of the extruder body (6) is fixedly connected to the feed pipe (10). The feed pipe (10) passes through the mounting bracket (4) and extends to the bottom of the mounting bracket (4).
6. The plastic sheet extrusion molding equipment according to claim 5, characterized in that, The bottom of the feed pipe (10) is fixedly connected to a diversion pipe (11), and the bottom of the diversion pipe (11) is fixedly connected to multiple discharge nozzles. The extruder body (6), the diversion pipe (11), the feed pipe (10) and the multiple discharge nozzles are connected to each other.
7. The plastic sheet extrusion molding equipment according to claim 5, characterized in that, The top of the extruder body (6) is fixedly connected to a feeding pipe (7), which is connected to the extruder body (6).
8. The plastic sheet extrusion molding equipment according to claim 1, characterized in that, The bottom of the mounting base plate (1) is fixedly connected to four support legs (5), and the four support legs (5) are located at the bottom corners of the mounting base plate (1).
Citation Information
Patent Citations
Sheet extrusion molding device
CN221476088U