Composite hose joint crimping apparatus
Patent Information
- Application Number
- CN202522190499.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0004]然而上述申请中的由于缺少接头定位措施,且通过弧形固定板配合弹簧对软管弹性支撑,容易影响管材与接头的对接以及扣压效果,故而提出一种复合软管接头扣压设备来解决上述问题
1、该复合软管接头扣压设备,通过套在支撑柱上,且待对接扣压的管材后,撑开的撑开板能对管材抵触支撑,并被抵触管材端部的推板稳定输送至接头的对接处进行稳定对接,以及被扣压件稳定扣压处理,来提高管材与接头对接扣压过程中的稳定性,从而提高对接扣压效果。
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Figure CN224867900U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of composite hose processing technology, and in particular to a composite hose connector crimping device. Background Technology
[0002] Chemical composite hoses are multi-layered flexible pipes made of various materials with different properties (usually plastics and synthetic fibers / steel wires) through a composite process. Their core design goal is to safely and efficiently transport liquid or gaseous media that are chemically corrosive, hazardous, or have special requirements.
[0003] To facilitate the connection and installation of chemical composite hoses, crimping devices are used at their ends during processing. For example, utility model CN220973393U discloses a hose connector crimping auxiliary device, including a control box, a processing table, and a placement groove. A horizontally arranged adjustable telescopic clamping assembly is installed on the upper surface of the processing table. The placement groove is formed on the upper surface of the processing table. A hose auxiliary clamping assembly is installed on the upper end of the placement groove. A stable lifting crimping assembly is provided on the upper end of the hose auxiliary clamping assembly. A connector storage cavity is formed on the upper surface of the processing table. The adjustable telescopic clamping assembly allows the hose placed on the hose auxiliary clamping assembly to be accurately inserted into a designated position inside the metal connector core. Therefore, this utility model improves the crimping quality of the crimping assembly, both by clamping and fixing the hose and by accurately inserting the hose into a designated position inside the metal connector core.
[0004] However, the aforementioned applications lack joint positioning measures, and the use of an arc-shaped fixing plate combined with a spring to elastically support the hose can easily affect the connection between the pipe and the joint, as well as the crimping effect. Therefore, a composite hose joint crimping device is proposed to solve the above problems. Utility Model Content
[0005] (a) Purpose of the utility model To address the technical problems existing in the background art, this utility model proposes a composite hose connector crimping device, which uses a support column and a spreading plate on the support column in conjunction with a push plate to stably support the pipe and drive the pipe end to stably connect and crimp with the connector, thus improving the stability of the connection and crimping.
[0006] (II) Technical Solution This utility model provides a composite hose connector crimping device, including a base, characterized in that: a mounting plate is fixedly connected to the base, and an electric push rod is fixedly installed on one side of the mounting plate, with the output end of the electric push rod penetrating through the mounting plate; two push plates are slidably connected to the base and are symmetrically distributed vertically, and the two push plates are hinged to each other; buckles for fixing the push plates are installed on both the front and rear sides of each pair of push plates; a fixing plate located on one side of the push plate is fixedly connected to the base, and a support column that passes through the fixing plate and the two push plates in sequence is fixedly connected to the base; The support column has a groove at one end that passes through the push plate. A servo motor is fixedly installed on the side of the groove away from the push plate. The output shaft of the servo motor is fixedly connected to a threaded rod. A sleeve is threadedly connected to the outside of the threaded rod. Several expansion plates that pass through the support column are slidably connected in the groove. Several sets of push rods are hinged to the outside of the sleeve. The end of each set of push rods away from the sleeve is hinged to the end of each expansion plate located in the groove. The support column is equipped with a clamping device for clamping the pipe and the joint.
[0007] Preferably, the inner circumferential wall of the sleeve is provided with an internal thread, and the internal thread is adapted to the external thread on the outer side of the threaded rod, and the support column is L-shaped.
[0008] Preferably, the expansion plate is T-shaped, and the end of the expansion plate away from the sleeve is arc-shaped, and the groove end of the support column is provided with a through hole for the expansion plate to slide.
[0009] Preferably, the base has a sliding groove, and the lower end of the push plate at the bottom is fixedly connected to a slider extending into the sliding groove, and the slider is slidably connected to the sliding groove.
[0010] Preferably, a semi-circular fixing groove is provided at one end of each of the two push plates, and an anti-slip rubber pad is fixedly connected in the fixing groove.
[0011] Preferably, the clamping component includes a fixed ring fixedly connected to the side of the fixed plate near the push plate, and a plurality of connecting rods slidably connected to the inner bottom wall of the fixed ring and distributed in a ring at equal intervals. The end of the connecting rod away from the fixed ring is T-shaped, and a spring is fixedly connected between the T-end and the outer side of the fixed ring. A clamping block is fixedly connected to the end of the connecting rod that passes through the fixed ring. A rotating ring located outside the fixed ring is rotatably connected to the side of the fixed plate near the push plate, and a hydraulic rod is hinged to the fixed plate. The output end of the hydraulic rod is hinged to the rotating ring. A plurality of ring-shaped abutments are fixedly connected to the inner side of the rotating ring, and each abutment is located diagonally above the T-end of each connecting rod.
[0012] Preferably, a limiting ring extending into the interior of the fixed plate is fixedly connected to the side of the rotating ring near the fixed plate, and an annular rotating groove for the rotating ring to rotate is provided on the side of the fixed plate near the rotating ring. The cross-section of the rotating groove and the limiting ring are both T-shaped, and the side of the abutment near the T-end of the connecting rod is inclined.
[0013] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: 1. This composite hose connector crimping equipment, by fitting a support column and then, after the pipe to be crimped, expands to support the pipe, and is stably transported to the joint by a push plate at the end of the pipe for stable connection, and by stably crimping the crimped part, improves the stability of the pipe and connector crimping process, thereby improving the crimping effect.
[0014] 2. The composite hose connector crimping equipment has two push plates that are hinged together and fixed by buckles. Therefore, after loosening the buckles and folding the two push plates, the operator can easily slide the connector in sequence and put the pipe onto the support column, thereby improving the ease of processing. Attached Figure Description
[0015] Figure 1 This is a perspective view of the overall structure of this utility model; Figure 2 This is a three-dimensional sectional view of the support column structure of this utility model; Figure 3 This utility model Figure 1 Enlarged view of point A in the middle.
[0016] Reference numerals: 1. Base; 2. Mounting plate; 3. Electric push rod; 4. Push plate; 5. Support column; 51. Groove; 52. Servo motor; 53. Spreading plate; 54. Sleeve; 55. Threaded rod; 56. Push rod; 6. Fixing plate; 7. Clamping component; 71. Fixing ring; 72. Connecting rod; 73. Spring; 74. Clamping block; 75. Rotating ring; 76. Abutment block; 77. Hydraulic rod; 8. Buckle. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0018] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, such as welding, riveting, or bonding; it can also be a detachable connection, such as threaded connection, keyed connection, or pin connection; or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] like Figure 1-3 As shown, the present invention proposes a composite hose connector crimping device, including a base 1, a mounting plate 2 fixedly connected to the base 1, an electric push rod 3 fixedly installed on one side of the mounting plate 2, and the output end of the electric push rod 3 passing through the mounting plate 2. Two push plates 4 are slidably connected to the base 1 and are symmetrically distributed vertically. The two push plates 4 are hinged to each other. Buckles 8 for fixing the push plates 4 are installed on both the front and rear sides of each pair of push plates 4. A fixing plate 6 located on one side of the push plate 4 is fixedly connected to the base 1, and a support column 5 passing through the fixing plate 6 and the two push plates 4 in sequence is fixedly connected to the base 1. A groove 51 is provided at one end of the support column 5 that passes through the push plate 4. A servo motor 52 is fixedly installed on the side of the groove 51 away from the push plate 4. The output shaft of the servo motor 52 is fixedly connected to a threaded rod 55. A sleeve 54 is threadedly connected to the outside of the threaded rod 55. Several expansion plates 53 that pass through the support column 5 are slidably connected in the groove 51. The expansion plates 53 are distributed in a ring at equal intervals on the support column 5. Several sets of push rods 56 are hinged to the outside of the sleeve 54. The end of each set of push rods 56 away from the sleeve 54 is hinged to the end of each expansion plate 53 located in the groove 51.
[0021] In this embodiment, after the pipe is fitted onto the support column 5 and is to be connected and crimped, the spread plate 53 can support the pipe against the support column 5 and be stably transported to the joint by the push plate 4 at the end of the pipe for stable connection. The crimping is also stably crimped by the crimping component 7, thereby improving the stability of the pipe and joint connection crimping process and thus improving the connection crimping effect.
[0022] It should be noted that the support column 5 is equipped with a clamping element 7 for clamping the pipe and the joint; the inner circumferential wall of the sleeve 54 is provided with an internal thread, and the internal thread is adapted to the external thread on the outside of the threaded rod 55, so that the rotating threaded rod 55 can drive the sleeve 54 to move laterally back and forth along a direction parallel to the horizontal plane. The support column 5 is L-shaped. The expansion plate 53 is T-shaped, and the end of the expansion plate 53 away from the sleeve 54 is arc-shaped. The groove 51 end of the support column 5 is provided with a through hole for the expansion plate 53 to slide. When the push rod 56 pushes the expansion plate 53, the expansion plate 53 can move stably in the through hole toward the center of the sleeve 54. When the expansion plate 53 moves toward the center of the sleeve 54, its arc-shaped end can fit tightly against the inner wall of the pipe to be crimped.
[0023] In addition, a sliding groove is provided on the base 1, and a slider extending into the sliding groove is fixedly connected to the lower end of the bottom push plate 4. The slider is slidably connected to the sliding groove, so that the activated electric push rod 3 can drive the push plate 4 to be stably and horizontally adjusted on the base 1.
[0024] Secondly, a semi-circular fixing groove is provided at one end of each of the two push plates 4, and an anti-slip rubber pad is fixedly connected in the fixing groove. After the pipe is opened by the expansion plate 53 and fits into the fixing groove on the push plate 4, the friction between the fixing groove and the outer surface is increased, so that the horizontally moving push plate 4 drives the pipe to move on the expansion plate 53.
[0025] In an optional embodiment, the clamping member 7 includes a fixed ring 71 fixedly connected to the side of the fixed plate 6 near the push plate 4, and a plurality of connecting rods 72 slidably connected to the inner bottom wall of the fixed ring 71 and distributed in an annular pattern. The end of the connecting rod 72 away from the fixed ring 71 is T-shaped, and a spring 73 is fixedly connected between the T-shaped end and the outer side of the fixed ring 71. A clamping block 74 is fixedly connected to the end of the connecting rod 72 that passes through the fixed ring 71. A rotating ring 75 located outside the fixed ring 71 is rotatably connected to the side of the fixed plate 6 near the push plate 4, and a hydraulic rod 77 is hinged to the fixed plate 6. The output end of the hydraulic rod 77 is hinged to the rotating ring 75. A plurality of abutments 76 distributed in an annular pattern are fixedly connected to the inner side of the rotating ring 75, and each abutment 76 is located diagonally above the T-shaped end of each connecting rod 72.
[0026] In this embodiment, when the activated hydraulic rod 77 pulls the rotating ring 75 to rotate axially on the fixed plate 6, it can drive the abutment block 76 on the rotating ring 75 to rotate as well, so that the abutment block 76 can squeeze the T-shaped end of the connecting rod 72, thereby driving the clamping block 74 to abut against and squeeze the pipe extending to the joint clamping point, so as to perform a ring-shaped compression on the clamping point of the pipe and the joint, thereby performing the clamping process.
[0027] It should be noted that a limiting ring extending into the interior of the fixed plate 6 is fixedly connected to the side of the rotating ring 75 near the fixed plate 6, and an annular rotating groove for the rotating ring 75 to rotate is provided on the side of the fixed plate 6 near the rotating ring 75. This makes the rotation of the rotating ring 75 on the fixed plate 6 more stable when the hydraulic rod 77 drives the rotating ring 75 to rotate and adjust. The cross-section of the rotating groove and the limiting ring are both T-shaped. The side of the abutment 76 near the T-end of the connecting rod 72 is inclined. The limiting ring with a T-shaped cross-section can provide stable rotation of the rotating ring 75 while also preventing the rotating ring 75 from separating from the fixed plate 6. The abutment 76 is arc-shaped, and several abutments 76 together form a circle during the pressing process.
[0028] The working principle in the above embodiments is as follows: Depending on the thickness of the pipe, selectively peel off the outer adhesive layer or not, then start the electric push rod 3 to pull the push plate 4 to slide away from the fixed plate 6, and release the buckle 8 to make the upper push plate 4 rotate towards the mounting plate 2. After folding the push plate 4, the connector to be crimped can be slid into the support column 5 in sequence, and the various components of the connector, such as the core, outer sleeve, sealing ring, etc., are put on the pipe crimping end in the correct order. Then put the pipe on the support column 5, so that the pipe crimping end faces the fixed plate 6 and the connector crimping end faces the mounting plate 2. Apply a small amount of food-grade lubricant to the end of the pipe, such as water, oil or soapy water, to facilitate insertion. Then, unfold the upper push plate 4, fix the buckle 8, and start the electric push rod 3 to drive the push plate 4 to slide to the end of the support column 5. Then start the servo motor 52 to push the sleeve 54 to move horizontally to one side of the mounting plate 2, and support the inner wall of the pipe by spreading the plate 53, and make the pipe close to the fixing groove on the push plate 4. Then start the electric push rod 3 again to push the crimping end of the pipe to move horizontally to the core tube of the connector until the end of the pipe is close to the shoulder of the core tube, and the pipe and connector can be connected. When the hydraulic rod 77 is activated last, it pulls the rotating ring 75 to rotate axially on the fixed plate 6. This causes the abutment 76 on the rotating ring 75 to rotate as well, so that the abutment 76 can squeeze the T-end of the connecting rod 72. This causes the clamping block 74 to abut against and squeeze the pipe to extend to the joint clamping point, so as to perform a ring-shaped compression at the clamping point of the pipe and the joint, thus completing the clamping process of one end of the pipe and the joint. Then, the above steps are repeated to complete the clamping of the other end of the pipe and the joint.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A composite hose connector crimping device, comprising a base (1), characterized in that: A mounting plate (2) is fixedly connected to the base (1), and an electric push rod (3) is fixedly installed on one side of the mounting plate (2). The output end of the electric push rod (3) passes through the mounting plate (2). Two push plates (4) are slidably connected to the base (1) and are symmetrically distributed vertically. The two push plates (4) are hinged to each other. Buckles (8) for fixing the push plates (4) are installed on the front and rear sides of each pair of push plates (4). A fixing plate (6) located on one side of the push plate (4) is fixedly connected to the base (1), and a support column (5) that passes through the fixing plate (6) and the two push plates (4) is fixedly connected to the base (1). The support column (5) has a groove (51) at one end that passes through the push plate (4), and a servo motor (52) is fixedly installed on the side of the groove (51) away from the push plate (4). The output shaft of the servo motor (52) is fixedly connected to a threaded rod (55), and a sleeve (54) is threadedly connected to the outside of the threaded rod (55). Several expansion plates (53) that pass through the support column (5) are slidably connected in the groove (51). Several sets of push rods (56) are hinged to the outside of the sleeve (54), and the end of each set of push rods (56) away from the sleeve (54) is hinged to the end of each expansion plate (53) located in the groove (51). The support column (5) is provided with a clamping element (7) for clamping the pipe and the joint.
2. The composite hose connector crimping device according to claim 1, characterized in that, The inner circumferential wall of the sleeve (54) is provided with an internal thread, and the internal thread is adapted to the external thread on the outside of the threaded rod (55). The support column (5) is L-shaped.
3. The composite hose connector crimping device according to claim 1, characterized in that, The expansion plate (53) is T-shaped, and the end of the expansion plate (53) away from the sleeve (54) is arc-shaped. The groove (51) end of the support column (5) is provided with a through hole for the expansion plate (53) to slide.
4. The composite hose connector crimping device according to claim 1, characterized in that, The base (1) has a sliding groove, and the lower end of the push plate (4) at the bottom is fixedly connected to a slider that extends into the sliding groove, and the slider is slidably connected to the sliding groove.
5. A composite hose connector crimping device according to claim 1, characterized in that, Both of the push plates (4) have a semi-circular fixing groove at one end, and an anti-slip rubber pad is fixedly connected in the fixing groove.
6. A composite hose connector crimping device according to claim 1, characterized in that, The fastening component (7) includes a fixed ring (71) fixedly connected to the side of the fixed plate (6) near the push plate (4), and several connecting rods (72) are slidably connected to the inner bottom wall of the fixed ring (71) and are distributed in a ring at equal intervals. The end of the connecting rod (72) away from the fixed ring (71) is T-shaped, and a spring (73) is fixedly connected between the T-shaped end and the outer side of the fixed ring (71). A fastening block (74) is fixedly connected to the end of the connecting rod (72) that passes through the fixed ring (71). A rotating ring (75) located outside the fixed ring (71) is rotatably connected to the side of the fixed plate (6) near the push plate (4), and a hydraulic rod (77) is hinged on the fixed plate (6). The output end of the hydraulic rod (77) is hinged to the rotating ring (75). Several ring at equal intervals abutments (76) are fixedly connected to the inner side of the rotating ring (75), and each abutment (76) is located diagonally above the T-shaped end of each connecting rod (72).
7. A composite hose connector crimping device according to claim 6, characterized in that, The rotating ring (75) is fixedly connected to a limiting ring extending into the interior of the fixing plate (6) on the side near the fixing plate (6), and the fixing plate (6) is provided with an annular rotating groove for the rotating ring (75) to rotate on the side near the rotating ring (75). The cross-section of the rotating groove and the limiting ring are both T-shaped, and the side of the abutment (76) near the T-end of the connecting rod (72) is inclined.
Citation Information
Patent Citations
A hose joint crimping auxiliary device
CN220973393U