Tire vulcanization mold and vulcanization apparatus
Patent Information
- Application Number
- CN202422946994.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2034-12-02
AI Technical Summary
但实际硫化过程中热量传递的影响因素较多,最终与胎坯贴合的模具不同位置温度会存在温差,导致轮胎不同位置硫化效率及硫化程度会存在差异,影响轮胎硫化质量
[0017]轮胎硫化模具设置有多个加热膜组件,多个所述加热膜组件设置于所述轮胎硫化模具相邻部件之间,适于分别对所述模壳组件和/或型腔组件加热,加热膜组件与待加热部件之间的接触面积更大,模具温度更加均匀,提升轮胎硫化质量。
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Figure CN224867919U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of tire vulcanization technology, specifically, it relates to a tire vulcanization mold and vulcanization equipment. Background Technology
[0002] In the existing technology, the heating methods used for tire vulcanization molds include steam heating and electric heating. As a type of electric heating, the heating film has problems such as low heat transfer efficiency and uneven workpiece temperature during application. Tire vulcanization has high requirements for the temperature uniformity after mold heating, which directly affects the tire vulcanization efficiency and vulcanization quality.
[0003] Tire vulcanizing molds are mainly used for the vulcanization and molding of tires. Currently, the heating points are mainly the upper heating plate, lower heating plate, and middle mold sleeve of the vulcanizing equipment, providing the necessary external heat for tire vulcanization. However, in the actual vulcanization process, many factors affect heat transfer, and there will be temperature differences at different locations of the mold that ultimately bond with the tire blank. This leads to differences in vulcanization efficiency and degree at different locations of the tire, affecting the quality of tire vulcanization. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a tire vulcanization mold and vulcanization equipment.
[0005] In a first aspect, this utility model provides a tire vulcanizing mold, including a mold shell assembly and a cavity assembly. The cavity assembly includes an upper tire sideplate, a lower tire sideplate, and a tread block. The mold shell assembly includes an upper cover, a base, a middle mold sleeve, and an arch-shaped seat. The upper tire sideplate is fixedly installed on the lower side of the upper cover, the lower tire sideplate is fixedly installed on the upper side of the base, and the tread block is fixedly installed on the inner side of the arch-shaped seat. The arch-shaped seat is slidably connected to the inner side of the middle mold sleeve. The tire vulcanizing mold is provided with multiple heating film assemblies, which are disposed between adjacent components of the tire vulcanizing mold and are suitable for heating the mold shell assembly and / or the cavity assembly respectively.
[0006] In a preferred embodiment, a heating film assembly is provided on the outer side of the middle mold sleeve, or a heating film assembly is provided between the middle mold sleeve and the bow-shaped seat, or a heating film assembly is provided between the bow-shaped seat and the patterned block.
[0007] In a preferred embodiment, a heating film assembly is provided between the upper tire side plate and the upper cover, and a heating film assembly is provided between the lower tire side plate and the base.
[0008] In a preferred embodiment, an upper steel ring is provided on the inner side of the upper tire side plate, and a heating film assembly is provided between the upper tire side plate and the upper steel ring.
[0009] A lower steel ring is provided on the inner side of the lower tire side plate, and a heating film assembly is provided between the lower tire side plate and the lower steel ring.
[0010] In a preferred embodiment, a wear-resistant plate is provided on the base, the wear-resistant plate is adapted to support the bow-shaped seat, and a heating film assembly is provided between the base and the wear-resistant plate.
[0011] In a preferred embodiment, the upper cover is equipped with an upper sliding plate, the upper part of the bow-shaped seat slides in cooperation with the upper sliding plate, and a heating film assembly is provided between the upper cover and the upper sliding plate.
[0012] In a preferred embodiment, the heating film assembly includes an insulating layer, a heating layer, and a heat equalization layer arranged sequentially, wherein the heat equalization layer is bonded to the component to be heated.
[0013] In a preferred embodiment, an insulation layer is provided on the outer side of the heating film assembly.
[0014] In a first aspect, this utility model provides a tire vulcanizing device, including an upper heating plate and a lower heating plate, wherein the tire vulcanizing mold described above is disposed between the upper heating plate and the lower heating plate.
[0015] In a preferred embodiment, the upper heating plate is disposed on the upper side of the upper cover, and the lower heating plate is disposed on the lower side of the base; a heating film assembly is disposed between the upper heating plate and the upper cover, and a heating film assembly is disposed between the lower heating plate and the base; or, a heating film assembly is disposed inside the upper heating plate, and a heating film assembly is disposed inside the lower heating plate.
[0016] The technical solution provided by this utility model has the following advantages compared with the prior art:
[0017] The tire vulcanizing mold is equipped with multiple heating film assemblies, which are arranged between adjacent parts of the tire vulcanizing mold. These heating film assemblies are suitable for heating the mold shell assembly and / or cavity assembly respectively. The contact area between the heating film assembly and the part to be heated is larger, the mold temperature is more uniform, and the quality of tire vulcanization is improved.
[0018] Furthermore, the heating film assembly includes an insulating layer, a heating layer, and a heat equalization layer arranged sequentially. The heat equalization layer is attached to the component to be heated, and the heat from the heating layer is evenly distributed through the heat equalization layer, resulting in a more uniform mold temperature. Attached Figure Description
[0019] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the tire vulcanization mold structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the heating film assembly structure of this utility model;
[0022] Figure 3 This is a schematic diagram of the tire vulcanizing equipment of this utility model.
[0023] Explanation of reference numerals in the attached figures:
[0024] 1-Upper tire side plate, 2-Lower tire side plate, 3-Tread block, 4-Upper cover, 5-Base, 6-Middle mold sleeve, 7-Arch-shaped seat, 8-Heating film assembly, 9-Insulation layer, 10-Heating layer, 11-Heating layer, 12-Insulation layer, 13-Wear-resistant plate, 14-Upper sliding plate, 15-Upper heating plate, 16-Lower heating plate, 17-Upper steel rim, 18-Lower steel rim. Detailed Implementation
[0025] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0029] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0030] Please refer to Figures 1-2 The first aspect of this utility model provides a tire vulcanizing mold, including a mold shell assembly and a cavity assembly.
[0031] Specifically, the cavity assembly includes an upper tire sidewall 1, a lower tire sidewall 2, and tread blocks 3. The mold shell assembly includes an upper cover 4, a base 5, a middle mold sleeve 6, and an arched seat 7. The upper tire sidewall 1 is fixedly installed on the lower side of the upper cover 4, the lower tire sidewall 2 is fixedly installed on the upper side of the base 5, the tread blocks 3 are fixedly installed on the inner side of the arched seat 7, and the arched seat 7 is slidably connected to the inner side of the middle mold sleeve 6. The tire vulcanizing mold is equipped with multiple heating film assemblies 8, which are arranged between adjacent parts of the tire vulcanizing mold, suitable for heating the mold shell assembly and / or the cavity assembly respectively.
[0032] The heating film assembly 8 includes an insulating layer 9, a heating layer 10, and a heat-spreading layer 11 arranged sequentially, with the heat-spreading layer 11 bonded to the component to be heated. The heating film assembly 8 can be a graphene heating film, the insulating layer 9 can be a PE insulating layer, the heating layer 10 can be a graphene heating layer, and the heat-spreading layer 11 can be a thermally conductive silicone layer. Furthermore, an insulation layer 12 is provided on the outer side of the heating film assembly 8 to reduce heat dissipation.
[0033] A heating film assembly 8 is provided on the outer side of the middle mold sleeve 6, or a heating film assembly 8 is provided between the middle mold sleeve 6 and the bow-shaped seat 7, or a heating film assembly 8 is provided between the bow-shaped seat 7 and the tread block 3, which is suitable for providing heat to the tread block 3 from the outside of the tread block 3, and then transferring the heat to the tire tread.
[0034] A heating film assembly 8 is provided between the upper tire side plate 1 and the upper cover 4, and a heating film assembly 8 is provided between the lower tire side plate 2 and the base 5. It is suitable for providing heat to the upper tire side plate 1 and the lower tire side plate 2 from the outside of the upper tire side plate 1 and the lower tire side plate 2, and then transferring the heat to the tire sidewall.
[0035] Furthermore, an upper steel ring 17 is provided on the inner side of the upper tire sidewall 1, and a heating film assembly 8 is provided between the upper tire sidewall 1 and the upper steel ring 17; a lower steel ring 18 is provided on the inner side of the lower tire sidewall 2, and a heating film assembly 8 is provided between the lower tire sidewall 2 and the lower steel ring 18. This is suitable for supplementing heating of the upper steel ring 17 and the lower steel ring 18, providing additional heat to the tire toe area, ensuring that the tire toe area and the tire sidewall area can be vulcanized simultaneously, and avoiding the problem of insufficient or over-vulcanization of the tire due to different thicknesses in different parts of the tire.
[0036] Furthermore, a wear-resistant plate 13 is provided on the base 5, which is suitable for supporting the bow-shaped seat 7. A heating film assembly 8 is provided between the base 5 and the wear-resistant plate 13, which is suitable for supplementing the heating of the bow-shaped seat 7 from the bottom, so as to avoid the problem of uneven temperature of the patterned block 3 caused by heat loss at the lower end of the bow-shaped seat 7.
[0037] Furthermore, the upper cover 4 is equipped with an upper sliding plate 14, and the upper part of the bow-shaped seat 7 slides in cooperation with the upper sliding plate 14. A heating film assembly 8 is provided between the upper cover 4 and the upper sliding plate 14, which is suitable for supplementing the heating of the bow-shaped seat 7 from the upper part, so as to avoid the problem of uneven temperature of the patterned block 3 caused by heat loss at the upper end of the bow-shaped seat 7.
[0038] Please refer to Figure 3 The second aspect of this utility model provides a tire vulcanizing device, including an upper heating plate 15 and a lower heating plate 16, with a tire vulcanizing mold disposed between the upper heating plate 15 and the lower heating plate 16. Specifically, the upper heating plate 15 is disposed on the upper side of the upper cover 4, and the lower heating plate 16 is disposed on the lower side of the base 5.
[0039] Furthermore, a heating film assembly 8 is provided between the upper heating plate 15 and the upper cover 4, and a heating film assembly 8 is provided between the lower heating plate 16 and the base 5; or, a heating film assembly 8 is provided inside the upper heating plate 15, and a heating film assembly 8 is provided inside the lower heating plate 16; suitable for providing heat to the tire mold from the upper and lower sides of the tire vulcanizing mold.
[0040] The above description is merely a specific embodiment of the present invention, enabling those skilled in the art to understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments described herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A tire vulcanizing mold, comprising a mold shell assembly and a cavity assembly, characterized in that: The cavity assembly includes an upper tire side plate (1), a lower tire side plate (2), and a tread block (3). The mold shell assembly includes an upper cover (4), a base (5), a middle mold sleeve (6), and an arched seat (7). The upper tire side plate (1) is fixedly installed on the lower side of the upper cover (4), the lower tire side plate (2) is fixedly installed on the upper side of the base (5), the tread block (3) is fixedly installed on the inner side of the arched seat (7), and the arched seat (7) is slidably connected to the inner side of the middle mold sleeve (6). The tire vulcanizing mold is provided with multiple heating film assemblies (8). The multiple heating film assemblies (8) are arranged between adjacent parts of the tire vulcanizing mold and are suitable for heating the mold shell assembly and / or the cavity assembly respectively.
2. The tire vulcanizing mold according to claim 1, characterized in that, A heating film assembly (8) is provided on the outer side of the middle mold sleeve (6), or a heating film assembly (8) is provided between the middle mold sleeve (6) and the bow-shaped seat (7), or a heating film assembly (8) is provided between the bow-shaped seat (7) and the patterned block (3).
3. The tire vulcanizing mold according to claim 1, characterized in that, A heating film assembly (8) is provided between the upper tire side plate and the upper cover (4), and a heating film assembly (8) is provided between the lower tire side plate and the base (5).
4. The tire vulcanizing mold according to claim 1, characterized in that, An upper steel ring (17) is provided on the inner side of the upper tire side plate (1), and a heating film assembly (8) is provided between the upper tire side plate (1) and the upper steel ring (17); A lower steel ring (18) is provided on the inner side of the lower tire side plate (2), and a heating film assembly (8) is provided between the lower tire side plate (2) and the lower steel ring (18).
5. The tire vulcanizing mold according to claim 1, characterized in that, A wear-resistant plate (13) is provided on the base (5), the wear-resistant plate (13) is adapted to support the bow-shaped seat (7), and a heating film assembly (8) is provided between the base (5) and the wear-resistant plate (13).
6. The tire vulcanizing mold according to claim 1, characterized in that, The upper cover (4) is equipped with an upper slide plate (14), the upper part of the bow-shaped seat (7) is slidably engaged with the upper slide plate (14), and a heating film assembly (8) is provided between the upper cover (4) and the upper slide plate (14).
7. The tire vulcanizing mold according to any one of claims 1-6, characterized in that, The heating film assembly (8) includes an insulating layer (9), a heating layer (10), and a heat equalization layer (11) arranged sequentially, and the heat equalization layer (11) is attached to the component to be heated.
8. The tire vulcanizing mold according to claim 7, characterized in that, The heating film assembly (8) is provided with a heat insulation layer (12) on its outer side.
9. A tire vulcanizing equipment, characterized in that, It includes an upper heating plate (15) and a lower heating plate (16), and the tire vulcanizing mold as described in any one of claims 1-8 is disposed between the upper heating plate (15) and the lower heating plate (16).
10. The tire vulcanizing equipment according to claim 9, characterized in that, The upper heating plate (15) is disposed on the upper side of the upper cover (4), and the lower heating plate (16) is disposed on the lower side of the base (5); a heating film assembly (8) is disposed between the upper heating plate (15) and the upper cover (4), and a heating film assembly (8) is disposed between the lower heating plate (16) and the base (5); or, a heating film assembly (8) is disposed inside the upper heating plate (15), and a heating film assembly (8) is disposed inside the lower heating plate (16).