A die-cut product preparation device
Patent Information
- Application Number
- CN202522506640.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0003]但CCD网箱机多为定制化产品,成本高昂,整个加工过程需2名操作人员全程协同配合,人工成本较高;且由于每次加工前需手动调整CCD参数以实现精准定位,调机过程中会产生大量不合格的调机品,调机损耗严重,导致原材料浪费,大大提高了生产成本
本实用新型的一种模切产品制备装置,在对模切产品进行贴合制备的过程中,通过安装组件、碾压组件、调节组件及定位件的相互配合,整个过程仅需一名操作人员通过手动推动辊压在模切产品的表面滚动,即可使两组模切产品完成紧密贴合操作,无需复杂的参数调试,大幅减少调机损耗和人工成本,防止了原材料的浪费,降低了生产成本。
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Figure CN224868044U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic die-cutting technology, specifically a die-cutting product preparation device. Background Technology
[0002] In the preparation of die-cut composite products, the bonding process is a crucial step in ensuring the quality of the final product. Its processing precision and efficiency directly affect the company's production efficiency and market competitiveness. Currently, the mainstream bonding process in the industry adopts CCD vision positioning technology, which relies on a high-precision CCD mesh box machine as the core processing equipment.
[0003] However, CCD mesh cage machines are mostly customized products with high costs. The entire processing process requires two operators to work together, resulting in high labor costs. Furthermore, since the CCD parameters need to be manually adjusted before each processing to achieve precise positioning, a large number of defective machines are generated during the adjustment process, resulting in serious machine adjustment losses, waste of raw materials, and a significant increase in production costs.
[0004] Therefore, there is an urgent need for a die-cutting product preparation device to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a die-cut product preparation device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a die-cut product preparation device, including an operating table for placing die-cut products, wherein two sets of holes are symmetrically opened on the die-cut products; and further comprising: Positioning components, installed on the operating table, are used for positioning die-cut products; An installation component is provided on the operating table for assisting in the installation of the positioning component. The operating table is provided with an adjustment component for adjusting the spacing after the positioning component is installed. The rolling assembly, located on the operating table, is used to assist in the bonding operation of die-cut products.
[0007] Two sets of positioning components are provided on the operating table. The positioning components are guide pillars, which are used to assist in the positioning and insertion of the die-cut products. The size of the guide pillars matches the size of the holes opened on the die-cut products.
[0008] The installation assembly includes an installation groove inside the operating table, a strip-shaped sliding groove on the operating table, the strip-shaped sliding groove communicating with the installation groove, a guide post slidably connected to the strip-shaped sliding groove, an installation circular plate fixedly connected to one end of the guide post, a fixing sleeve provided directly below the installation circular plate, and an elastic component for assisting the elastic connection of the guide post provided between the fixing sleeve and the installation circular plate.
[0009] The rolling assembly includes two sets of T-shaped slides symmetrically arranged on the operating table. A first U-shaped frame is slidably connected to the two sets of T-shaped slides. An auxiliary sliding handle is fixedly connected to the first U-shaped frame. A second U-shaped frame is arranged below the first U-shaped frame. A roller for pressing the die-cut product is rotatably connected to the second U-shaped frame through a rotating shaft. A connecting assembly for auxiliary roller telescopic connection is arranged between the first U-shaped frame and the second U-shaped frame.
[0010] The connecting assembly is provided in two sets. The connecting assembly includes a first sleeve fixedly connected to the first U-shaped frame, a first slide rod slidably connected to the first sleeve, one end of the first slide rod being fixedly connected to the second U-shaped frame, and a first spring being sleeved on the outside of the first slide rod. The two ends of the first spring are respectively connected to the first U-shaped frame and the second U-shaped frame.
[0011] The elastic component includes a second slide rod fixedly connected to the bottom of the mounting plate, a second sleeve slidably connected to the second slide rod, one end of the second sleeve being fixedly connected to a fixed sleeve, a second spring being sleeved on the outside of the second sleeve, and the two ends of the second spring being connected to the mounting plate and the fixed sleeve respectively.
[0012] The adjustment assembly includes a double-ended lead screw rotatably connected in the mounting groove, with the threads at both ends of the double-ended lead screw having opposite directions. Both ends of the double-ended lead screw are threadedly engaged with drive blocks. The fixed sleeve is fixedly sleeved on the drive blocks. The end of the double-ended lead screw located outside the operating table is fixedly connected to a drive pin. The mounting groove is provided with a guide assembly for guiding the drive blocks during their movement.
[0013] Two sets of guide components are symmetrically arranged on both sides of the drive block. Each guide component includes a guide plate fixedly connected to the fixed sleeve. A guide rod is slidably connected to the guide plate through a round hole. The two ends of the guide rod are respectively fixedly connected to the inner wall of the mounting groove.
[0014] Compared with the prior art, the beneficial effects of this utility model are: This utility model discloses a die-cut product preparation device. During the bonding preparation of die-cut products, through the cooperation of the installation components, rolling components, adjustment components and positioning components, the entire process only requires one operator to manually push the roller to roll on the surface of the die-cut product, so that two sets of die-cut products can be tightly bonded. There is no need for complicated parameter adjustment, which greatly reduces machine adjustment losses and labor costs, prevents waste of raw materials, and reduces production costs. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the guide post and die-cut product structure of this utility model; Figure 2 This is a schematic diagram of the compaction component structure of this utility model; Figure 3 This is a schematic diagram of the adjustment component structure of this utility model; Figure 4 This is a schematic diagram of the elastic component and guide component of this utility model; Figure 5 This is a schematic diagram of the connection component structure of this utility model; Figure 6 This is a schematic diagram of the installation component structure of this utility model.
[0016] In the diagram: 101, operating table; 2, guide post; 301, mounting groove; 302, strip-shaped slide groove; 303, mounting circular plate; 304, fixing sleeve; 401, second sleeve; 402, second slide rod; 403, second spring; 501, double-ended lead screw; 502, drive pin; 503, drive block; 601, guide plate; 602, guide rod; 701, T-shaped slide groove; 702, first U-shaped frame; 703, handle; 704, roller press; 705, second U-shaped frame; 801, first sleeve; 802, first slide rod; 803, first spring. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-6 The present invention provides a die-cut product preparation device, including an operating table 101 for placing die-cut products, wherein two sets of holes are symmetrically opened on the die-cut products; and further comprising: Positioning components are installed on the operating table 101 and are used for positioning die-cut products; The installation component is set on the operating table 101 for auxiliary installation of the positioning component. The operating table 101 is equipped with an adjustment component for adjusting the spacing after the positioning component is installed. The rolling assembly is set on the operating table 101 to assist in the bonding operation of die-cut products; It should be noted that during the bonding process of die-cut products, through the cooperation of the installation components, rolling components, adjustment components and positioning components, the entire process only requires one operator to manually push the roller 704 to roll on the surface of the die-cut products, so that the two sets of die-cut products can be tightly bonded. There is no need for complicated parameter adjustment, which greatly reduces machine adjustment losses and labor costs, prevents waste of raw materials and reduces production costs.
[0019] Two sets of positioning components are provided on the operating table 101. The positioning component is the guide post 2, which is used to assist in the positioning and insertion of the die-cut product. The size of the guide post 2 matches the size of the hole opened on the die-cut product. It should be noted here that the precise guidance of guide post 2 ensures that the mating surfaces of the two sets of products are completely aligned.
[0020] The mounting components include a mounting groove 301 inside the operating table 101, a strip groove 302 on the operating table 101, the strip groove 302 communicating with the mounting groove 301, a guide post 2 slidably connected to the strip groove 302, a mounting circular plate 303 fixedly connected to one end of the guide post 2, a fixing sleeve 304 provided directly below the mounting circular plate 303, and an elastic component for assisting the elastic connection of the guide post 2 between the fixing sleeve 304 and the mounting circular plate 303; It should be noted here that the guide post 2 is installed through the mounting groove 301, the strip groove 302, the mounting circular plate 303, and the fixing sleeve 304.
[0021] The rolling assembly includes two sets of T-shaped slides 701 symmetrically arranged on the operating table 101. A first U-shaped frame 702 is slidably connected to the two sets of T-shaped slides 701. An auxiliary sliding handle 703 is fixedly connected to the first U-shaped frame 702. A second U-shaped frame 705 is arranged below the first U-shaped frame 702. A roller 704 for pressing die-cut products is rotatably connected to the second U-shaped frame 705 via a rotating shaft. A connecting assembly for telescopic connection of the auxiliary roller 704 is arranged between the first U-shaped frame 702 and the second U-shaped frame 705. It should be noted that: by holding the handle 703, the first U-shaped frame 702 is pushed to slide smoothly along the T-shaped slide 701 on the operating table 101. The movement of the first U-shaped frame 702 drives the roller 704 to move synchronously. When the roller 704 rolls on the product surface, the first spring 803 is always in a compressed state. Through the elastic force of the first spring 803, the roller 704 is provided with continuous and uniform downward pressure, ensuring that the roller 704 is always in close contact with the two layers of product.
[0022] The connecting components are provided in two sets. The connecting components include a first sleeve 801 fixedly connected to the first U-shaped frame 702, a first slide rod 802 slidably connected to the first sleeve 801, one end of the first slide rod 802 being fixedly connected to the second U-shaped frame 705, and a first spring 803 being sleeved on the outside of the first slide rod 802. The two ends of the first spring 803 are respectively connected to the first U-shaped frame 702 and the second U-shaped frame 705. It should be noted that the roller 704 is telescopically connected by the first sleeve 801 and the first slide bar 802. The elastic force of the first spring 803 provides continuous and uniform downward pressure to the roller 704, ensuring that the roller 704 is always in close contact with the two sets of products.
[0023] The elastic component includes a second slide rod 402 fixedly connected to the lower part of the mounting circular plate 303, a second sleeve 401 slidably connected to the second slide rod 402, one end of the second sleeve 401 fixedly connected to the fixing sleeve 304, and a second spring 403 sleeved on the outer side of the second sleeve 401. The two ends of the second spring 403 are respectively connected to the mounting circular plate 303 and the fixing sleeve 304. It should be noted that the guide post 2 is telescopically connected by the second sleeve 401 and the second slide rod 402, and the guide post 2 is reset by the elastic force of the second spring 403.
[0024] The adjustment assembly includes a double-ended lead screw 501 rotatably connected in the mounting groove 301, with the threads at both ends of the double-ended lead screw 501 having opposite directions. Both ends of the double-ended lead screw 501 are threadedly engaged with drive blocks 503, and a fixed sleeve 304 is fixedly sleeved on the drive blocks 503. A drive pin 502 is fixedly connected to one end of the double-ended lead screw 501 located outside the operating table 101. A guide assembly for guiding the drive blocks 503 during movement is provided inside the mounting groove 301. It should be noted here that: by rotating the drive pin 502, the double-ended lead screw 501 is driven to rotate, causing the drive blocks 503, which are threaded onto both ends of the double-ended lead screw 501, to move along the guide rod 602 in a direction that moves away from or towards each other. The movement of the drive blocks 503 drives the elastic component to move as a whole, which in turn drives the guide post 2 to slide along the strip groove 302 until the distance between the two sets of guide posts 2 is completely matched with the distance between the two sets of holes on the die-cut product, so as to meet the positioning requirements of products of different sizes.
[0025] Two sets of guide components are symmetrically arranged on both sides of the drive block 503. The guide components include a guide plate 601 fixedly connected to the fixed sleeve 304. A guide rod 602 is slidably connected to the guide plate 601 through a round hole. The two ends of the guide rod 602 are respectively fixedly connected to the inner wall of the mounting groove 301. It should be noted here that the movement of the guide post 2 is guided by the guide plate 601 and the guide rod 602.
[0026] Working principle: During the bonding process of two sets of die-cut products, the distance between the two sets of guide posts 2 can be adjusted according to the size and specifications of the products. During the adjustment process, by rotating the drive pin 502, the double-ended lead screw 501 is driven to rotate, so that the drive blocks 503 threaded at both ends of the double-ended lead screw 501 move along the guide rod 602 in a direction away from or close to each other under the guidance of the guide component. The movement of the drive blocks 503 drives the elastic component to move as a whole, thereby driving the guide posts 2 to slide along the strip groove 302 until the distance between the two sets of guide posts 2 is completely matched with the distance between the two sets of holes on the die-cut products, so as to meet the positioning requirements of products of different sizes. After positioning and adjustment, align the two sets of holes on the first set of die-cut products and fit them onto the two sets of guide posts 2. Then, align the two sets of holes on the second set of die-cut products onto the guide posts 2. Through the precise guidance of the guide posts 2, the mating surfaces of the two sets of die-cut products are completely aligned, achieving high-precision alignment without relying on CCD vision positioning (see reference). Figure 1 ); Subsequently, by holding the handle 703, the first U-shaped frame 702 is pushed to slide smoothly along the T-shaped slide 701 on the operating table 101. The movement of the first U-shaped frame 702 drives the roller 704 to move synchronously. When the roller 704 rolls on the product surface, the first spring 803 is always in a compressed state. Through the elastic force of the first spring 803, the roller 704 is provided with continuous and uniform downward pressure, ensuring that the roller 704 is always in close contact with the two layers of product. After the bonding operation is completed, the product is lifted upward, and the guide post 2 is reset under the elastic force of the second spring 403, which facilitates the quick removal of the product. The whole process can be completed by only one operator, without the need for complicated parameter adjustment, which greatly reduces machine adjustment losses and labor costs, prevents waste of raw materials, and reduces production costs.
[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A die-cut product preparation apparatus, comprising: An operating table (101) for placing die-cut products, wherein two sets of holes are symmetrically opened on the die-cut products; Its characteristic is that it further includes: Positioning components are installed on the operating table (101) for positioning die-cut products; The installation component is set on the operating table (101) for auxiliary installation of the positioning component. The operating table (101) is provided with an adjustment component for adjusting the spacing after the positioning component is installed. The rolling assembly is set on the operating table (101) and is used to assist in the bonding operation of the die-cut products.
2. The die-cut product preparation apparatus according to claim 1, characterized in that: Two sets of positioning components are provided on the operating table (101). The positioning component is a guide post (2). The guide post (2) is used to assist in the positioning and insertion of the die-cut product. The size of the guide post (2) matches the size of the hole opened on the die-cut product.
3. The die-cut product preparation apparatus according to claim 2, characterized in that: The installation assembly includes an installation groove (301) inside the operating table (101), a strip groove (302) is provided on the operating table (101), the strip groove (302) is connected to the installation groove (301), the guide post (2) is slidably connected to the strip groove (302), one end of the guide post (2) is fixedly connected to an installation circular plate (303), a fixing sleeve (304) is provided directly below the installation circular plate (303), and an elastic component for assisting the elastic connection of the guide post (2) is provided between the fixing sleeve (304) and the installation circular plate (303).
4. The die-cut product preparation apparatus according to claim 1, characterized in that: The rolling assembly includes two sets of T-shaped slides (701) symmetrically arranged on the operating table (101). A first U-shaped frame (702) is slidably connected to the two sets of T-shaped slides (701). A handle (703) for auxiliary sliding is fixedly connected to the first U-shaped frame (702). A second U-shaped frame (705) is arranged below the first U-shaped frame (702). A roller (704) for pressing die-cut products is rotatably connected to the second U-shaped frame (705) through a rotating shaft. A connecting assembly for telescopic connection of the auxiliary roller (704) is arranged between the first U-shaped frame (702) and the second U-shaped frame (705).
5. The die-cut product preparation apparatus according to claim 4, characterized in that: The connecting assembly is provided in two sets. The connecting assembly includes a first sleeve (801) fixedly connected to the first U-shaped frame (702). A first slide rod (802) is slidably connected to the first sleeve (801). One end of the first slide rod (802) is fixedly connected to the second U-shaped frame (705). A first spring (803) is sleeved on the outside of the first slide rod (802). The two ends of the first spring (803) are respectively connected to the first U-shaped frame (702) and the second U-shaped frame (705).
6. The die-cut product preparation apparatus according to claim 3, characterized in that: The elastic component includes a second slide rod (402) fixedly connected to the lower part of the mounting circular plate (303), a second sleeve (401) slidably connected to the second slide rod (402), one end of the second sleeve (401) being fixedly connected to the fixed sleeve (304), and a second spring (403) sleeved on the outer side of the second sleeve (401), with both ends of the second spring (403) being connected to the mounting circular plate (303) and the fixed sleeve (304) respectively.
7. The die-cut product preparation apparatus according to claim 3, characterized in that: The adjustment assembly includes a double-ended lead screw (501) rotatably connected in the mounting groove (301), with the threads at both ends of the double-ended lead screw (501) having opposite directions. Both ends of the double-ended lead screw (501) are threadedly engaged with drive blocks (503). The fixing sleeve (304) is fixedly sleeved on the drive block (503). One end of the double-ended lead screw (501) located outside the operating table (101) is fixedly connected to a drive pin (502). The mounting groove (301) is provided with a guide assembly for guiding the drive block (503) during its movement.
8. The die-cut product preparation apparatus according to claim 7, characterized in that: Two sets of guide components are symmetrically arranged on both sides of the drive block (503). The guide components include a guide plate (601) fixedly connected to the fixed sleeve (304). A guide rod (602) is slidably connected to the guide plate (601) through a round hole. The two ends of the guide rod (602) are respectively fixedly connected to the inner wall of the mounting groove (301).