Lightweight vehicle wheel
Patent Information
- Application Number
- CN202522634913.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-12
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-12-12
AI Technical Summary
传统车轮都是正面窗口造型,刹车盘和卡钳虽透过窗口裸露可见,但整体结构的材料用量大,导致车轮自重过高,不仅增加了设备的行驶能耗,还加剧了传动系统的负荷,降低了整机运行灵活性;另一方面,传统结构的加工流程复杂,涉及多道工序,装配过程繁琐,不仅延长了生产周期,还增加了加工成本与废品率,难以满足规模化、高效化生产的需求
[0017]通过轮辋设置容置空腔;第一轮辐与第二轮辐连接,且位于容置空腔内,并与轮辋连接;第一轮辐设有第一凸起部,第一轮辐开设有多个第一通孔,多个第一通孔环设于第一凸起部,且位于第一凸起部侧面;第二轮辐设有固定连接部,第二轮辐开设有多个第二通孔,多个第二通孔环设于固定连接部;多个第一通孔与多个第二通孔一一对应并连通。第一通孔和第二通孔用于对刹车等情况产生的热量进行排出。其能够方便车轮的整体加工与组合,减小车轮的整体重量,提高加工效率。
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Figure CN224868130U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wheel processing, and specifically relates to a lightweight wheel. Background Technology
[0002] In many fields such as transportation, construction machinery, and new energy equipment, wheels serve as core load-bearing and transmission components, and their performance directly affects the overall operating efficiency, energy consumption level, and safety of the equipment. As the industry's requirements for energy conservation, emission reduction, and efficient production continue to increase, lightweight wheel design has become one of the core directions of technological research and development. Traditional wheels have a front window design, with brake discs and calipers visible through the window. However, the large amount of material used in the overall structure results in excessive wheel weight, which not only increases the energy consumption of the equipment but also exacerbates the load on the transmission system, reducing the overall operational flexibility. Furthermore, the traditional structure has a complex manufacturing process involving multiple steps and cumbersome assembly, which not only prolongs the production cycle but also increases processing costs and scrap rates, making it difficult to meet the demands of large-scale, high-efficiency production.
[0003] Therefore, designing a lightweight wheel that facilitates the overall processing and assembly of the wheel, reduces the overall weight of the wheel, and improves processing efficiency is an urgent problem to be solved. Utility Model Content
[0004] Based on this, the present invention aims to overcome the shortcomings of the prior art and provide a lightweight wheel, including a rim, a first spoke, and a second spoke; a cavity is provided through the rim; the first spoke is connected to the second spoke and located within the cavity, and is connected to the rim; the first spoke has a first protrusion and multiple first through holes, which are arranged around the first protrusion and located on the side of the first protrusion; the second spoke has a fixed connection part and multiple second through holes, which are arranged around the fixed connection part; the multiple first through holes and the multiple second through holes correspond one-to-one and are connected. This design facilitates the overall processing and assembly of the wheel, reduces the overall weight of the wheel, and improves processing efficiency.
[0005] The first technical solution provided by this utility model:
[0006] A lightweight wheel includes a rim, a first spoke, and a second spoke; the rim has an accommodating cavity; the first spoke is connected to the second spoke and is located within the accommodating cavity, and is connected to the rim; the first spoke has a first protrusion and a plurality of first through holes, which are arranged around the first protrusion and located on the side of the first protrusion; the second spoke has a fixed connection and a plurality of second through holes, which are arranged around the fixed connection; the plurality of first through holes and the plurality of second through holes correspond one-to-one and are connected.
[0007] Furthermore, the first spoke is provided with a support mounting part, which is connected to the first protrusion.
[0008] Furthermore, the first wheel has multiple third through holes, which are arranged around the support mounting part.
[0009] Furthermore, the second wheel spoke is provided with a second protrusion, which is connected to the fixed connection part.
[0010] Furthermore, the second wheel has multiple fourth through holes, which are arranged around the second protrusion.
[0011] Furthermore, the multiple third through holes correspond one-to-one with the multiple fourth through holes and are connected.
[0012] Furthermore, both the first protrusion and the fixed connection part are annular, and the protrusion directions of the first protrusion and the second protrusion are opposite.
[0013] Furthermore, the rim has a load-bearing body, a first side, and a second side; the first side and the second side are arranged around both sides of the load-bearing body and together form an accommodating cavity; the first spoke is connected to the load-bearing body, and the second spoke is connected to the load-bearing body.
[0014] Furthermore, the outer ring of the load-bearing body is provided with a first support part and a second support part; one side of the first support part is connected to the first side edge, and the other side of the first support part away from the first side edge is connected to the second support part; one side of the second support part is connected to the second side edge, and the other side of the second support part away from the second side edge is connected to the first support part.
[0015] Furthermore, the first support portion is lower than the second support portion, and both the first support portion and the second support portion are annular.
[0016] The beneficial effects of this utility model are as follows:
[0017] A cavity is provided within the rim; the first spoke connects to the second spoke and is located within the cavity, and is also connected to the rim; the first spoke has a first protrusion and multiple first through holes, which are arranged around the first protrusion and located on its side; the second spoke has a fixed connection and multiple second through holes, which are arranged around the fixed connection; the multiple first through holes and multiple second through holes correspond one-to-one and are interconnected. The first and second through holes are used to dissipate heat generated during braking and other processes. This design facilitates the overall machining and assembly of the wheel, reduces its overall weight, and improves machining efficiency. Attached Figure Description
[0018] Figure 1 This is a first-view structural schematic diagram of the lightweight wheel according to an embodiment of the present invention;
[0019] Figure 2 This is a second-view structural schematic diagram of the lightweight wheel according to an embodiment of the present invention;
[0020] Figure 3 This is a third-view structural diagram of the lightweight wheel according to an embodiment of the present invention;
[0021] Figure 4 This is a schematic diagram of the first spoke structure of the lightweight wheel according to an embodiment of the present invention;
[0022] Figure 5 This is a schematic diagram of the second spoke structure of the lightweight wheel according to an embodiment of the present invention.
[0023] Explanation of reference numerals in the attached figures:
[0024] 1. Lightweight wheel; 11. Rim; 111. Accommodating cavity; 112. Load-bearing body; 1121. First support part; 1122. Second support part; 113. First side; 114. Second side; 12. First spoke; 121. First protrusion; 122. First through hole; 123. Support mounting part; 124. Third through hole; 13. Second spoke; 131. Fixed connection part; 132. Second through hole; 133. Second protrusion; 134. Fourth through hole. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0026] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0027] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0028] In the description of the embodiments of this application, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly placed when the product of this application is used, or the orientation or positional relationship commonly understood by those skilled in the art. They are only for the convenience of describing this application and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0029] In the description of the embodiments of this application, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0030] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other.
[0031] The technical solutions in this application will now be described with reference to the accompanying drawings.
[0032] Please refer to the reference. Figure 1 — Figure 5 This application provides a lightweight wheel 1, including a rim 11, a first spoke 12, and a second spoke 13. The rim 11 has an accommodating cavity 111. The first spoke 12 is connected to the second spoke 13 and is located within the accommodating cavity 111 and connected to the rim 11. The first spoke 12 has a first protrusion 121 and a plurality of first through holes 122, which are arranged around the first protrusion 121 and located on the side of the first protrusion 121. The second spoke 13 has a fixed connection portion 131 and a plurality of second through holes 132, which are arranged around the fixed connection portion 131. The plurality of first through holes 122 and the plurality of second through holes 132 correspond one-to-one and are connected.
[0033] It should be noted that the inner and outer sides of the first protrusion 121 are set as inclined surfaces, and the first through holes 122 are distributed in a direction that is neither horizontal nor vertical on the inclined surfaces. The number of the first through holes 122 and the second through holes 132 is not specifically limited here. In this embodiment, the first through holes 122 and the second through holes 132 are circular holes, but in other embodiments they may be other shapes, which are not limited here. The first through holes 122 and the second through holes 132 are used to dissipate heat generated during braking and other processes. This facilitates the overall processing and assembly of the wheel, reduces the overall weight of the wheel, and improves processing efficiency.
[0034] Specifically, a first protrusion 121 is provided on the first wheel spoke 12, and a plurality of first through holes 122 are arranged around the first protrusion 121; a fixed connection part 131 is provided on the second wheel spoke 13, and a plurality of second through holes 132 are arranged around the fixed connection part 131; the first through holes 122 and the second through holes 132 are connected one-to-one, so that the heat generated by the wheel during braking friction and the heat generated by the tire can be dissipated in time. The multi-hole design can also achieve the effect of weight reduction. The first wheel spoke 12 is fully shielded, completely covering the braking system, which can effectively protect the braking system and prevent mud and sand from splashing or getting dirty during driving.
[0035] The substructures are described below:
[0036] The first spoke 12 is provided with a support mounting part 123, which is connected to the first protrusion 121. The first spoke 12 has multiple third through holes 124, which are arranged around the support mounting part 123. The support mounting part 123 is used to mount the entire lightweight wheel 1 onto the vehicle frame. It should be noted that the first protrusion 121 is annular.
[0037] The second spoke 13 is provided with a second protrusion 133, which is connected to the fixed connection portion 131. The second spoke 13 has multiple fourth through holes 134, which are arranged around the second protrusion 133. It should be noted that the fixed connection portions 131 are all annular.
[0038] Optionally, the first spoke 12 and the second spoke 13 are welded together by friction stir welding.
[0039] It is understood that the multiple third through holes 124 correspond one-to-one with the multiple fourth through holes 134 and are connected. The number of third through holes 124 and fourth through holes 134 is not specifically limited here.
[0040] It should be noted that the first protrusion 121 and the second protrusion 133 have opposite protrusion directions.
[0041] The rim 11 has a load-bearing body 112, a first side 113, and a second side 114; the first side 113 and the second side 114 are arranged around both sides of the load-bearing body 112 and together form an accommodating cavity 111; the first spoke 12 is connected to the load-bearing body 112, and the second spoke 13 is connected to the load-bearing body 112. It is understood that the accommodating cavity 111 is used to accommodate the first spoke 12 and the second spoke 13.
[0042] It should be noted that the outer ring of the load-bearing body 112 is provided with a first support portion 1121 and a second support portion 1122; one side of the first support portion 1121 is connected to the first side 113, and the other side of the first support portion 1121 away from the first side 113 is connected to the second support portion 1122; one side of the second support portion 1122 is connected to the second side 114, and the other side of the second support portion 1122 away from the second side 114 is connected to the first support portion 1121. The first support portion 1121 is lower than the second support portion 1122, and both the first support portion 1121 and the second support portion 1122 are annular.
[0043] Understandably, the first support portion 1121 and the second support portion 1122 are used to install the tire, so that the tire is securely installed on the wheel.
[0044] The working principle of the lightweight wheel 1 provided in this embodiment is described below:
[0045] A first protrusion 121 is provided on the first wheel spoke 12, and a plurality of first through holes 122 are provided around the first protrusion 121; a fixed connection part 131 is provided on the second wheel spoke 13, and a plurality of second through holes 132 are provided around the fixed connection part 131; the first through holes 122 and the second through holes 132 are connected one-to-one, so that the heat generated by the wheel during braking friction and the heat generated by the tire can be discharged in time, and the multi-hole design can also achieve the effect of weight reduction.
[0046] In summary, the main effective effects of the embodiments provided by this utility model are as follows:
[0047] A cavity 111 is provided through the rim 11; the first spoke 12 is connected to the second spoke 13 and is located within the cavity 111, and is also connected to the rim 11; the first spoke 12 has a first protrusion 121 and multiple first through holes 122, which are arranged around the first protrusion 121 and located on the side of the first protrusion 121; the second spoke 13 has a fixed connection part 131 and multiple second through holes 132, which are arranged around the fixed connection part 131; the multiple first through holes 122 and the multiple second through holes 132 correspond one-to-one and are connected. The first through holes 122 and the second through holes 132 are used to dissipate heat generated during braking and other processes. This facilitates the overall processing and assembly of the wheel, reduces the overall weight of the wheel, and improves processing efficiency.
[0048] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0049] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A lightweight wheel, characterized in that, The wheel includes a rim, a first spoke, and a second spoke; the rim has an accommodating cavity; the first spoke is connected to the second spoke and is located within the accommodating cavity, and is connected to the rim; the first spoke has a first protrusion and a plurality of first through holes, the plurality of first through holes being arranged around the first protrusion and located on the side of the first protrusion; the second spoke has a fixed connection portion and a plurality of second through holes, the plurality of second through holes being arranged around the fixed connection portion; the plurality of first through holes and the plurality of second through holes correspond one-to-one and are connected.
2. The lightweight wheel as described in claim 1, characterized in that, The first wheel spoke is provided with a support mounting part, which is connected to the first protrusion.
3. The lightweight wheel as described in claim 2, characterized in that, The first wheel spoke has multiple third through holes, and the multiple third through holes are arranged in a ring around the support mounting part.
4. The lightweight wheel as described in claim 3, characterized in that, The second wheel spoke is provided with a second protrusion, which is connected to the fixed connection part.
5. The lightweight wheel as described in claim 4, characterized in that, The second wheel spoke has a plurality of fourth through holes, which are arranged in a ring around the second protrusion.
6. The lightweight wheel as described in claim 5, characterized in that, The plurality of third through holes correspond one-to-one with the plurality of fourth through holes and are connected.
7. The lightweight wheel as described in claim 4, characterized in that, Both the first protrusion and the fixed connection portion are annular, and the protrusion directions of the first protrusion and the second protrusion are opposite.
8. The lightweight wheel as described in claim 1, characterized in that, The rim has a load-bearing body, a first side, and a second side; the first side and the second side are arranged around both sides of the load-bearing body and together form the accommodating cavity; the first spoke is connected to the load-bearing body, and the second spoke is connected to the load-bearing body.
9. The lightweight wheel as described in claim 8, characterized in that, The outer ring of the load-bearing body is provided with a first support part and a second support part; one side of the first support part is connected to a first side, and the other side of the first support part away from the first side is connected to the second support part; one side of the second support part is connected to a second side, and the other side of the second support part away from the second side is connected to the first support part.
10. The lightweight wheel as described in claim 9, characterized in that, The first support portion is lower than the second support portion, and both the first support portion and the second support portion are annular.