A kind of packing support device for cutting and blanking of aluminum bar

Abstract

The utility model belongs to aluminium bar packing technical field, concretely relates to a kind of aluminium bar cutting blanking's packing support device, including base, base is detachably connected on ground, the top of base is installed with support block one and support block two, base end portion is installed with baffle one, the top of ground is detachably connected with adjusting mechanism and flush mechanism, the top of support block one and support block two is placed with aluminium bar, relative to prior art, the top of base is installed with support block one and support block two, and the top of support block one and support block two opening is made of arc through-hole one, arc through-hole two and horizontal through-hole one, stick to aluminium bar cylindrical shape, it can enhance the stability when aluminium bar is placed, prevent rolling deviation, the utility model can also adapt to aluminium bar packing demand of different length specifications, expand the scope of application, reduce the equipment investment cost under the production scene of multiple specifications.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum rod packaging technology, specifically relating to a packaging support device for cutting and blanking aluminum rods. Background Technology

[0002] Currently, aluminum rods are widely used in industrial production. After being cut, they need to be packaged for storage and transportation. However, during the packaging process after cutting aluminum rods, the strapping is usually placed on the ground, and then the cut aluminum rods are lifted to the top of the strapping by a crane. Due to the cylindrical structure of aluminum rods, they are prone to rolling and shifting, resulting in a chaotic arrangement during packaging and increasing the difficulty of packaging. Utility Model Content

[0003] To address the aforementioned problems, this utility model provides a packaging support device for cutting and blanking aluminum rods.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a packaging support device for cutting and blanking aluminum rods, including a base, the base being detachably connected to the ground, a support block one and a support block two being installed above the base, a baffle one being installed at the end of the base, an adjustment mechanism and an alignment mechanism being detachably connected above the ground, and an aluminum rod being placed above the support block one and the support block two.

[0005] Preferably, the adjustment mechanism includes a guide rail and a servo motor. The guide rail is detachably connected to the ground, and the servo motor is installed at the end of the guide rail. The output end of the servo motor is detachably connected to a ball screw, and a slider is fitted on the ball screw. The slider is slidably connected to the guide rail. A support block is installed above the slider, and the upper surface of the support block is at the same level as the upper surfaces of the support blocks.

[0006] Preferably, the sides of the support block 1, support block 2, and support block 3 are provided with an arc-shaped through hole 1, an arc-shaped through hole 2, and a horizontal through hole 1. The horizontal through hole 1 is located between the arc-shaped through hole 1 and the arc-shaped through hole 2, and the arc-shaped through hole 1 and the arc-shaped through hole 2 are connected to the horizontal through hole 1. The arc shape of the arc-shaped through hole 1 and the arc-shaped through hole 2 is oriented towards the horizontal through hole 1, and the aluminum rod is placed above the arc-shaped through hole 1, the arc-shaped through hole 2, and the horizontal through hole 1.

[0007] Preferably, a rubber pad is adhered above each of the arc-shaped through hole one, the arc-shaped through hole two, and the horizontal through hole one.

[0008] Preferably, the alignment mechanism includes a second guide rail and a second servo motor. The second guide rail is detachably connected to the ground. The second servo motor is installed at the end of the second guide rail. The output end of the second servo motor is detachably connected to a second ball screw. A second slider is fitted on the second ball screw. The second slider is slidably connected to the second guide rail. The second guide rail is perpendicular to the first guide rail. An alignment component is installed above the second slider.

[0009] Preferably, the flushing assembly includes a shim block and a vertical plate. The shim block is installed above the second slider, and the vertical plate is installed above the shim block. A cylinder is installed on the side of the vertical plate away from the first baffle. The piston rod end of the cylinder passes through the vertical plate, and a push plate is detachably connected to the piston rod end of the cylinder. The push plate cooperates with the end of the aluminum rod.

[0010] Preferably, a fixing plate is installed at the end of the cylinder away from the vertical plate, and multiple guide rods are installed between the fixing plate and the vertical plate. Each end of the multiple guide rods is provided with a sliding groove, and a guide rod is slidably connected in the sliding groove. A sliding through hole is provided at the position corresponding to the guide rod in the vertical plate, and the end of the guide rod is detachably connected to the push plate.

[0011] Preferably, a baffle plate is installed at the end of the guide rail away from the servo motor, and the baffle plate is detachably connected to the base via a connecting block.

[0012] Preferably, the adjustment mechanism is externally connected to a controller, and the leveling mechanism is communicatively connected to the controller.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: (1) Existing aluminum rod packaging methods will cause the aluminum rod to roll and shift. In this utility model, support block one and support block two are installed above the base. The upper openings of support block one and support block two are composed of arc-shaped through hole one, arc-shaped through hole two and horizontal through hole one, which fits the cylindrical shape of the aluminum rod and can enhance the stability of the aluminum rod when it is placed and prevent it from rolling and shifting. (2) Rubber pads are attached to the top of the arc-shaped through hole 1, arc-shaped through hole 2 and horizontal through hole 1, which can effectively prevent surface scratches and bumps caused by hard contact between the aluminum rod and support block 1, support block 2 and support block 3, and ensure the processing accuracy and appearance integrity of the cut aluminum rod. (3) By adjusting the servo motor in the mechanism, the ball screw drives the support block to move along the guide rail, which can adapt to the packaging needs of aluminum rods of different lengths and specifications, expand the scope of application, and reduce the equipment investment cost in multi-specification production scenarios. (4) The leveling mechanism uses cylinder one to drive the push plate, combined with the sliding cooperation of guide rod two and guide rod one, to ensure that the push plate acts smoothly on the end of the aluminum rod. Due to the limiting effect of baffle one, multiple aluminum rod ends can be quickly and efficiently leveled, improving the regularity of the aluminum rod after packaging. This facilitates subsequent hoisting, storage and transfer, and also reduces the risk of loosening caused by uneven force on the straps during the binding process. (5) Servo motor 2 drives cylinder 1 to move along guide rail 2, thereby adapting to the flatness of the short aluminum rod. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below: Figure 1 This is a front view of the packaging support device for cutting and blanking aluminum bars provided in Example 1; Figure 2 A schematic diagram of a packaging support device for cutting and unloading aluminum bars; Figure 3 Top view of the packing support device for cutting and blanking aluminum bars; Figure 4 for Figure 2 Enlarged view of point A in the middle; Figure 5 for Figure 2 Enlarged view of section B in the middle.

[0015] Explanation of reference numerals in the attached figures: 1. Base; 2. Support block one; 3. Support block two; 4. Guide rail one; 5. Slider one; 6. Servo motor one; 7. Support block three; 8. Guide rail two; 9. Slider two; 10. Servo motor two; 11. Elevating block; 12. Vertical plate; 13. Cylinder one; 14. Fixing plate; 15. Guide rod one; 16. Guide rod two; 17. Baffle one; 18. Push plate; 19. Connecting block; 20. Baffle two; 21. Arc-shaped through hole one; 22. Arc-shaped through hole two; 23. Horizontal through hole one. Detailed Implementation

[0016] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0018] Example 1 The following is in conjunction with the appendix Figure 1-5To further describe this utility model, a packaging and support device for cutting and blanking aluminum rods is provided, such as... Figures 1-3 As shown, it includes a base 1, which is detachably connected to the ground. Support block 1 2 and support block 2 3 are installed on the top of the base 1. Baffle 17 is installed at the end of the base 1. An adjustment mechanism and a leveling mechanism are detachably connected to the top of the ground. An aluminum rod is placed on the top of support block 1 2 and support block 2 3.

[0019] like Figures 1-3 As shown, the adjustment mechanism includes a guide rail 4 and a servo motor 6. The guide rail 4 is detachably connected to the ground. The servo motor 6 is installed at the end of the guide rail 4. The output end of the servo motor 6 is detachably connected to a ball screw. A slider 5 is fitted on the ball screw. The slider 5 is slidably connected to the guide rail 4. A support block 7 is installed above the slider 5. The upper surface of the support block 7 is at the same level as the upper surfaces of the support blocks 2 and 3.

[0020] like Figures 1-4 As shown, the sides of support block 1 2, support block 2 3 and support block 3 7 are all provided with arc-shaped through holes 1 21, arc-shaped through holes 22 and horizontal through holes 1 23. Horizontal through holes 1 23 are located between arc-shaped through holes 1 21 and arc-shaped through holes 22. Arc-shaped through holes 1 21 and arc-shaped through holes 22 are connected to horizontal through holes 1 23. The arc shape of arc-shaped through holes 1 21 and arc-shaped through holes 22 is oriented towards horizontal through holes 1 23. An aluminum rod is placed above arc-shaped through holes 1 21, arc-shaped through holes 22 and horizontal through holes 1 23.

[0021] like Figures 1-3 As shown, the leveling mechanism includes a guide rail 2 8 and a servo motor 2 10. The guide rail 2 8 is detachably connected to the ground. The servo motor 2 10 is installed at the end of the guide rail 2 8. The output end of the servo motor 2 10 is detachably connected to a ball screw 2. A slider 2 9 is fitted on the ball screw 2. The slider 2 9 is slidably connected to the guide rail 2 8. The guide rail 2 8 is perpendicular to the guide rail 1 4. A leveling component is installed above the slider 2 9.

[0022] like Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the flushing assembly includes a shim block 11 and a vertical plate 12. The shim block 11 is installed above the slider 9, and the vertical plate 12 is installed above the shim block 11. A cylinder 13 is installed on the side of the vertical plate 12 away from the baffle 17. The piston rod end of the cylinder 13 passes through the vertical plate 12. A push plate 18 is detachably connected to the piston rod end of the cylinder 13. The push plate 18 cooperates with the end of the aluminum rod.

[0023] like Figures 1-3As shown, a fixing plate 14 is installed at the end of cylinder 13 away from the vertical plate 12. Multiple guide rods 15 are installed between the fixing plate 14 and the vertical plate 12. Each end of the multiple guide rods 15 is provided with a sliding groove. A guide rod 16 is slidably connected in the sliding groove. A sliding through hole is provided at the corresponding position of the vertical plate 12 and the guide rod 15. The end of the guide rod 16 is detachably connected to the push plate 18.

[0024] like Figure 3 As shown, a baffle 20 is installed at the end of the guide rail 4 away from the servo motor 6. The baffle 20 is detachably connected to the base 1 via a connecting block 19.

[0025] In this utility model, rubber pads are adhered above the arc-shaped through hole 21, the arc-shaped through hole 22, and the horizontal through hole 23.

[0026] In this utility model, cylinder 13 is located above servo motor 2 10, and the lower surface of cylinder 13 and the upper surface of servo motor 2 10 are separated by a certain distance.

[0027] In this utility model, the arc-shaped through hole 21, the arc-shaped through hole 22, and the horizontal through hole 23 together constitute the upper opening of the support block 2, the support block 3, and the support block 7.

[0028] In this utility model, the center lines of guide rail 4 and base 1 are perpendicular, and the center lines of guide rail 8 and base 1 are at the same horizontal level.

[0029] In this invention, the adjusting mechanism is externally connected to a controller, and the leveling mechanism is communicatively connected to the controller.

[0030] In this invention, cylinder 13, servo motor 6, and servo motor 10 are all connected to the controller via communication.

[0031] The working principle of this utility model is as follows: Multiple cut aluminum rods are hoisted to the arc-shaped through holes 21, 22, and 23 above the support blocks 2, 3, and 7. The cylinder 13 is activated, and the piston rod of the cylinder 13 pushes the push plate 18 towards the aluminum rods. Under the guidance of the guide rod 16, which is slidably connected to the guide rod 15 through the slide groove, the push plate 18 acts smoothly on the ends of the aluminum rods. The push plate 18 pushes the aluminum rods towards the baffle 17 until one end of all the aluminum rods is tightly attached to the baffle 17, achieving a flush end. The cylinder 13 drives the push plate 18 back to the initial position. The workers then use strapping to bundle the flush aluminum rods into a group, and then use a crane to hoist the bundled aluminum rods to the designated location.

[0032] In this invention, when it is necessary to bundle and cut short aluminum bars, servo motor 6 needs to be turned on in advance. Servo motor 6 drives the ball screw at the output end to rotate. Slider 5 moves along ball screw under the guidance of guide rail 4, thereby driving the upper support block 7 to move synchronously until support block 7 moves to a suitable position, that is, the side of support block 7 near support block 2 3 is a certain distance away from the side of support block 2 3 near support block 7. Servo motor 6 is turned off and servo motor 10 is turned on. Servo motor 10 drives ball screw 2 to rotate. Slider 9 moves along guide rail 2 8 to a suitable position, that is, push plate 18 can push the end of the short aluminum bar away from push plate 18 to the side of baffle 17. Servo motor 10 is turned off and the operation of the previous step is repeated to bundle and pack the short aluminum bars.

[0033] In this invention, the length of the short aluminum rod is greater than the distance between the side of the baffle 17 near the push plate 18 and the side of the support block 2 3 near the push plate 18, and the length of the short aluminum rod is less than the distance between the side of the baffle 17 near the push plate 18 and the side of the support block 3 7 away from the push plate 18 when the center line of the support block 3 7 is at the same horizontal line as the center line of the support block 2 3.

[0034] In this invention, the above process can be adjusted according to the on-site conditions.

[0035] In this invention, the controller is capable of automatic control.

[0036] As the technical solution of this utility model, the provided hardware configuration is merely to facilitate the implementation of specific braking control based on the hardware facilities. How to specifically implement braking control and the braking control method are not the technical problems to be solved or the objects of protection of this utility model. Furthermore, the communication methods between the devices all adopt existing communication methods, which are not the focus of this application.

[0037] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A packaging support device for cutting and blanking aluminum bars, comprising a base (1), characterized in that, The base (1) is detachably connected to the ground. Support block 1 (2) and support block 2 (3) are installed above the base (1). Baffle 1 (17) is installed at the end of the base (1). Adjustment mechanism and alignment mechanism are detachably connected above the ground. Aluminum rod is placed above support block 1 (2) and support block 2 (3).

2. The packaging and support device for cutting and blanking aluminum rods according to claim 1, characterized in that, The adjustment mechanism includes a guide rail (4) and a servo motor (6). The guide rail (4) is detachably connected to the ground. The servo motor (6) is installed at the end of the guide rail (4). The output end of the servo motor (6) is detachably connected to a ball screw. A slider (5) is fitted on the ball screw. The slider (5) is slidably connected to the guide rail (4). A support block three (7) is installed above the slider one (5), and the upper surface of the support block three (7) is at the same level as the upper surfaces of the support block one (2) and the support block two (3).

3. The packaging and support device for cutting and blanking aluminum rods according to claim 2, characterized in that, The sides of the support block 1 (2), support block 2 (3) and support block 3 (7) are provided with arc-shaped through hole 1 (21), arc-shaped through hole 2 (22) and horizontal through hole 1 (23). The horizontal through hole 1 (23) is located between arc-shaped through hole 1 (21) and arc-shaped through hole 2 (22). Both arc-shaped through hole 1 (21) and arc-shaped through hole 2 (22) are connected to the horizontal through hole 1 (23). The arcs of the first arc-shaped through hole (21) and the second arc-shaped through hole (22) are both oriented toward the first horizontal through hole (23), and the aluminum rod is placed above the first arc-shaped through hole (21), the second arc-shaped through hole (22) and the first horizontal through hole (23).

4. The packaging and support device for cutting and blanking aluminum rods according to claim 3, characterized in that, Rubber pads are adhered above the first arc-shaped through hole (21), the second arc-shaped through hole (22), and the first horizontal through hole (23).

5. The packaging and support device for cutting and blanking aluminum rods according to claim 2, characterized in that, The leveling mechanism includes a second guide rail (8) and a second servo motor (10). The second guide rail (8) is detachably connected to the ground. The second servo motor (10) is installed at the end of the second guide rail (8). The output end of the second servo motor (10) is detachably connected to a second ball screw. A second slider (9) is fitted on the second ball screw. The second slider (9) is slidably connected to the second guide rail (8). The second guide rail (8) is perpendicular to the first guide rail (4). A leveling component is installed above the second slider (9).

6. The packaging and support device for cutting and blanking aluminum rods according to claim 5, characterized in that, The leveling assembly includes a shim block (11) and a vertical plate (12). The shim block (11) is installed above the slider two (9). The vertical plate (12) is installed above the shim block (11). A cylinder one (13) is installed on the side of the vertical plate (12) away from the baffle one (17). The piston rod end of the cylinder one (13) passes through the vertical plate (12). A push plate (18) is detachably connected to the piston rod end of the cylinder one (13). The push plate (18) cooperates with the end of the aluminum rod.

7. The packaging and support device for cutting and blanking aluminum bars according to claim 6, characterized in that, A fixing plate (14) is installed at the end of the cylinder (13) away from the vertical plate (12). Multiple guide rods (15) are installed between the fixing plate (14) and the vertical plate (12). Each of the multiple guide rods (15) has a sliding groove. A guide rod (16) is slidably connected in the sliding groove. A sliding through hole is opened at the corresponding position of the vertical plate (12) and the guide rod (15). The end of the guide rod (16) is detachably connected to the push plate (18).

8. The packaging and support device for cutting and blanking aluminum rods according to claim 2, characterized in that, The guide rail 1 (4) is equipped with a baffle 2 (20) at the end away from the servo motor 1 (6). The baffle 2 (20) is detachably connected to the base (1) via a connecting block (19).

9. The packaging and support device for cutting and blanking aluminum rods according to claim 1, characterized in that, The adjustment mechanism is externally connected to a controller, and the leveling mechanism is communicatively connected to the controller.

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