A high efficiency transfer tool

Abstract

The utility model discloses a high -efficient transfer frock relates to shipbuilding technical field, it includes bottom plate, at least two forked tubes are fixed and arranged in bottom plate below in parallel and interval, at least three vertical columns are fixed and arranged on bottom plate and three vertical columns are triangularly arranged, and the bottom end of vertical column is lower than the lower surface of forked tube, and the top end is higher than bottom plate, and the limiting assembly is fixed and arranged on the top end of vertical column and includes the limiting seat, and the limiting groove containing the bottom end of vertical column is set up on the upper surface of limiting seat, and the limiting seat sets up the yielding opening that is through to the limiting groove to the inside of bottom plate. The utility model carries the iron fitting through bottom plate, need not wait for the board car to be in position and then load the car to open single again, and the fork is inserted into the forked tube and is forked, and the fork is more stable and can reduce the forked time, and the bottom plate large -area contact can reduce the iron fitting sliding, and the vertical column and limiting assembly can make frock multilayer stacking, improve the site utilization, increase the board car single -time load capacity, and the structure of limiting assembly can reduce the skill requirement to the forklift operator, and frock stacking is convenient.

Description

Technical Field

[0001] This utility model relates to the field of shipbuilding technology, and in particular to a high-efficiency transfer tooling. Background Technology

[0002] Ship outfitting refers to the metal auxiliary components used in shipbuilding, excluding the hull structure and propulsion system. It encompasses piping, equipment bases, ladders, railings, handrails, doors and windows, mooring bollards, masts, as well as cabin outfitting, deck outfitting, and electromechanical outfitting. Ship outfitting operations can be divided into two stages: preliminary outfitting and subsequent outfitting. Preliminary outfitting refers to the installation of iron outfitting carried out in advance during the hull section construction process. Ship outfitting is a core component of shipbuilding. To shorten the shipbuilding cycle, modern shipbuilding generally adopts a process of simultaneously advancing hull construction and iron outfitting installation. This process can significantly shorten the ship launching cycle, reduce time spent on the slipway, and improve shipbuilding production efficiency. The iron outfitting work carried out after the hull is fully assembled is called post-outfitting. This stage mainly involves the installation of iron outfitting components that could not be installed during the section construction stage, as well as the connection between the two sections. After the work is completed, inspection and painting work are carried out in sequence. After the ship is launched, equipment commissioning and sea trials can be carried out. With the continuous promotion and application of the pre-outfitting technology, the workload of the post-outfitting stage has been significantly reduced.

[0003] In shipbuilding, the management and transfer of iron outfitting components have a crucial impact on the precision control, quality control, production efficiency, and construction costs. The current process for managing and transferring iron outfitting components involves: sorting the required components from the iron outfitting components awaiting transfer according to manufacturing orders, stacking them in the transport area, and then loading them onto the transport flatbed trucks once they arrive. Due to significant differences in the shape and size of the iron outfitting components, the load capacity of a single truck can only be determined after loading is completed, and then the corresponding outbound document is issued. This process significantly extends the loading and outbound operation time. Furthermore, to meet the requirements of forklift loading and unloading operations, the transfer of iron outfitting components requires the use of dedicated pallets, and protective measures must be taken during forklift operations to prevent the components from falling. At the same time, pallet transfer places higher demands on the strength of the binding straps; if the straps are not properly secured, the iron outfitting components are very likely to slip off the pallet during long-distance transport, and may even fall off the transport flatbed truck under conditions such as turns or poor road conditions. In addition, irregularly shaped iron outfitting parts occupy a large amount of storage space, which places high demands on the planning of iron outfitting parts storage sites, loading operations, and unloading and storage at outfitting sites, which is not conducive to improving loading and unloading efficiency and controlling manufacturing costs.

[0004] Therefore, in response to the numerous problems existing in the current management and transfer of iron fittings, it is urgent to design special transfer fixtures that comprehensively consider the requirements of various working conditions. Utility Model Content

[0005] This utility model provides a high-efficiency transfer tool to solve the above-mentioned technical problems.

[0006] To achieve the above objectives, the technical solution of this utility model is as follows: A high-efficiency transfer fixture includes: a base plate, fork tubes, uprights, and a limiting component; at least two fork tubes are fixedly installed parallel to each other and spaced apart below the base plate; at least three uprights are vertically fixed to the base plate and arranged in a triangular pattern, with the bottom of the uprights lower than the lower surface of the fork tubes and the top of the uprights higher than the base plate and extending into a free end; the limiting component is fixed to the top of the uprights, and the limiting component includes a limiting seat, the upper surface of which has a limiting groove for accommodating the bottom of the upright, and the limiting seat has a clearance opening facing the inner side of the base plate, the clearance opening extending through the limiting groove.

[0007] Preferably, the limiting seat includes: a limiting base plate, a first limiting side plate and a second limiting side plate. The limiting base plate is horizontally fixed to the top of the column. The first limiting side plate is fixed on the limiting base plate and faces the outside of the base plate. Both second limiting side plates are fixed on the limiting base plate. One end of the second limiting side plate extends to the first limiting side plate and the other end extends to a free end. A clearance opening is formed between the free ends of the two second limiting side plates.

[0008] Preferably, the first limiting side plate and the second limiting side plate are inclined upwards, and both the first limiting side plate and the second limiting side plate gradually move away from the axis of the column from bottom to top.

[0009] Preferably, one end of the second limiting side plate extends to the first limiting side plate and is fixedly connected.

[0010] Preferably, there are six columns, with four columns arranged at the four corners of the base plate and the remaining two columns arranged in the middle of the base plate along its length and on both sides of the base plate along its width, leaving the opening facing the inside of the base plate along its width.

[0011] Preferably, a number of support members are fixed at intervals on the upper surface of the base plate, and the height of the support members is greater than the thickness of the forklift forks.

[0012] Preferably, the base plate is also provided with multiple box panels around its perimeter, with the bottom edge of the box panels connecting to the upper surface of the base plate, and the multiple box panels forming a enclosure.

[0013] Preferably, the lower edge of the box panel is rotatably connected to the outer edge of the upper surface of the base plate, and the box panel is locked or unlocked to the column by a pin assembly.

[0014] Preferably, the lower edge of the box panel is rotatably connected to the outer edge of the upper surface of the base plate via a detachable hinge.

[0015] Beneficial effects: This application discloses a high-efficiency transfer fixture that, by setting a base plate, can easily support iron outfitting components without waiting for the flatbed truck to arrive before loading and ordering; it allows forklift forks to extend into the forklift tube for more stable lifting, reducing the number of lifting operations and improving lifting efficiency; the large contact area of ​​the base plate reduces the slippage of iron outfitting components; by setting up columns and limiting components, it can improve site utilization and increase the number of flatbed trucks that can be pulled by stacking two or more fixtures in multiple layers; and the specific structural design of the limiting components reduces the skill requirements of forklift operators and facilitates the stacking of fixtures. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of a high-efficiency transfer tool disclosed in this utility model. Figure 1 ; Figure 2 This is a schematic diagram of the structure of a high-efficiency transfer tool disclosed in this utility model. Figure 2 ; Figure 3 for Figure 1 A magnified view of part I.

[0018] In the diagram: 1. Base plate; 2. Forklift tube; 3. Column; 4. Limiting assembly; 41. Limiting base plate; 42. First limiting side plate; 43. Second limiting side plate; 5. Support component; 6. Box plate; 7. Pin assembly. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0020] A high-efficiency transfer tool, combined with Figure 1 , Figure 2 and Figure 3As shown, it includes: a base plate 1, a fork tube 2, a column 3, and a limiting component 4; at least two fork tubes 2 are fixedly installed below the base plate 1 in parallel and at intervals; at least three columns 3 are vertically fixed on the base plate 1 and the three columns 3 are arranged in a triangle, with the bottom of the column 3 lower than the lower surface of the fork tube 2 and the top of the column 3 higher than the base plate 1 and extending into a free end; the limiting component 4 is fixed on the top of the column 3, and the limiting component 4 includes a limiting seat, the upper surface of the limiting seat is provided with a limiting groove to accommodate the bottom of the column 3, and the limiting seat is provided with a clearance opening facing the inside of the base plate 1, the clearance opening extending through to the limiting groove. This application, by setting up a base plate 1, facilitates the support of iron outfitting components. Upon receiving an order, the iron outfitting components can be selected and placed directly onto the tooling during the selection process, enabling palletized management and avoiding repeated forklift handling. Furthermore, the tooling is designed according to the standard dimensions of the pallet trolley; for example, the tooling width matches the pallet trolley width, and its length is half that of the pallet trolley, allowing the pallet trolley to hold two tooling components. This allows for the issuance of outbound documents immediately after the iron outfitting components are selected and placed on the tooling, eliminating the need to wait for the pallet trolley to arrive before loading and issuing documents. This application also includes a forklift pipe 2, allowing forklifts to reach the entire tooling component by extending their forks into the forklift pipe 2. Compared to forking pallets, this method is more stable and eliminates the need for multiple pallets to be inserted into the pallet trolley, reducing the number of forklift operations and improving forklift efficiency. The base plate 1 of the tooling in this application has a larger contact area with the pallet truck, and the weight of the iron outfitting and tooling is more evenly distributed on the pallet truck. With the assistance of binding and other means, the tooling is less likely to slide relative to the pallet truck, and the iron outfitting is less likely to slide relative to the base plate 1, avoiding the iron outfitting from slipping, bumping, or even falling and being damaged. This application also improves the site utilization and increases the number of pallet trucks that can be pulled by stacking two or more of the tooling of this application in multiple layers by setting up the uprights 3 and limiting components 4. The stacking is based on the size of the iron outfitting. For example, if the iron outfitting is too large and exceeds the height of the uprights 3, then stacking is prohibited. In addition, the stacking height is limited according to safety requirements, and the vertical space is used for storage, which greatly saves the site area. Because the original stacking method not only occupies a large stacking area, but also requires space to be reserved for forklift operation, the site area utilization rate is not high. This application also reduces the skill requirements of forklift operators through the specific structural design of the limiting components 4, and makes it easier to stack the tooling. This is because the forklift forks are not horizontal but slightly upturned, and they also tilt upwards when the forklift is lifted. Therefore, the upright 3 on the side of the tool away from the forklift is tilted upwards instead of being vertical. This places higher demands on the operator's skills in order to align the bottom of the upright 3 with the limiting groove of the tool below.This application allows the column 3 on the side closest to the forklift to be aligned with the limiting groove of the tooling below. The clearance opening prevents the column 3 on the side furthest from the forklift from tilting up and colliding with the limiting seat, making it easier to adjust and place it into the corresponding limiting groove. However, since the clearance opening faces the inside of the base plate 1 and is limited in other directions, it ensures that the column 3 does not come out of the limiting seat.

[0021] Preferably, the limiting seat includes: a limiting base plate 41, a first limiting side plate 42, and a second limiting side plate 43. The limiting base plate 41 is horizontally fixed to the top of the column 3. The first limiting side plate 42 is fixed to the limiting base plate 41 and faces outward from the base plate 1. Both second limiting side plates 43 are fixed to the limiting base plate 41. One end of each second limiting side plate 43 extends to the first limiting side plate 42, and the other end extends as a free end. A clearance opening is formed between the free ends of the two second limiting side plates 43. The limiting base plate 41 is installed on the top of the column 3 to support the tooling above. The first limiting side plate 42 and the two second limiting side plates 43 form a limiting groove with a notch to limit the column 3.

[0022] Preferably, the first limiting side plate 42 and the second limiting side plate 43 are inclined upwards, and both the first limiting side plate 42 and the second limiting side plate 43 gradually move away from the axis of the column 3 from bottom to top, that is, the first limiting side plate 42 and the second limiting side plate 43 are inclined outwards from bottom to top. By inclining the first limiting side plate 42 and the second limiting side plate 43, this application can guide the column 3. When the bottom end of the column 3 shifts towards the first limiting side plate 42 and the second limiting side plate 43, it can fall back onto the limiting base plate 41 through the action of the inclined surface. At the same time, through the action of the inclined surface, the force exerted by the column 3 on the first limiting side plate 42 and the second limiting side plate 43 can be decomposed, reducing the possibility of damage to the first limiting side plate 42 and the second limiting side plate 43.

[0023] Preferably, one end of the second limiting side plate 43 extends to and is fixedly connected to the first limiting side plate 42. In this embodiment, the limiting base plate 41 is a square steel plate, and the column 3 is a round steel pipe. The limiting base plate 41 is fixed to the top of the column 3 by welding, and one outer edge of the limiting base plate 41 is parallel to the length direction of the base plate 1. The first limiting side plate 42 and the second limiting side plate 43 are equal trapezoidal steel plates. The short side (top bottom facing down) of the first limiting side plate 42 is welded and fixed to the outer edge of the limiting base plate 41, and the short sides (top bottom facing down) of the two second limiting side plates 43 are welded and fixed to the side edges of the limiting base plate 41. The outward-facing inclined side (trapezoidal waist) of the second limiting side plate 43 is welded and fixed to the inclined side of the first limiting side plate 42. The bottom end of the column 3 is sealed by welding a circular plate to form a complete circular contact surface. Furthermore, the structure and welding of the limiting seat must consider rigidity, select appropriate materials and dimensions, and perform strength checks to ensure reliability in use.

[0024] Specifically, the base plate 1 is a rectangular structure, comprising a horizontally and vertically welded frame structure and steel plates welded and fixed to the frame structure. Arc-shaped plates are welded to the frame structure at positions corresponding to the installation of the columns 3 for reinforcement. To facilitate welding and reduce processing steps, the columns 3 can be divided into two sections: above and below the base plate 1, which are welded to the base plate 1 respectively. There are two forklift pipes 2, which are rectangular steel pipes and fixed to the bottom of the frame structure by welding.

[0025] Preferably, there are six columns 3. Four columns 3 are arranged at the four corners of the base plate 1, and the remaining two columns 3 are arranged in the middle of the base plate 1 along its length and on both sides of its width, with the clearance openings facing inwards along the width of the base plate 1. The six columns 3 are divided into three pairs along their length. The clearance openings of the limiting seats on each pair of columns 3 are arranged opposite each other along the width of the base plate 1, so that the limiting seats on each pair of columns 3 cooperate with each other to limit the upper columns 3 and prevent them from coming off along the width of the base plate 1; at the same time, they can also be well limited along the length of the base plate 1.

[0026] Preferably, a number of support members 5 are fixedly provided at intervals on the upper surface of the base plate 1. The height of the support members 5 is greater than the thickness of the forklift forks. After the iron outfitting is placed on the base plate 1, the support members 5 raise the iron outfitting, leaving space for the forks to insert below the large iron outfitting, replacing the original wooden blocks, which can facilitate loading and unloading, avoid manual addition of wooden blocks, and effectively reduce the safety risks of cross-operation.

[0027] Specifically, the support member 5 is a flat steel bar, which is arranged along the width direction of the base plate 1 in the length direction. After being erected, it is welded and fixed to the frame structure of the base plate 1. At the same time, it can also cooperate with the frame structure and steel plate of the base plate 1 to enhance the overall rigidity of the structure.

[0028] Preferably, the base plate 1 is further provided with multiple box panels 6 around its perimeter, with the lower edges of the box panels 6 abutting the upper surface of the base plate 1, forming a barrier. This application utilizes the barrier formed by multiple box panels 6 to prevent small iron outfitting components from falling off during loading, thereby increasing the safety and stability of long-distance transport.

[0029] Specifically, the box panel 6 includes a frame welded from steel pipes and a steel plate welded to its outer side.

[0030] Preferably, the lower edge of the box panel 6 is rotatably connected to the outer edge of the upper surface of the base plate 1, and the box panel 6 is locked or unlocked to the column 3 by a pin assembly 7. The pin assembly 7 is installed on the inner side of the box panel 6, and a box panel 6 is set between every two columns 3. The column 3 has an opening, and the pin of the pin assembly 7 is inserted into the opening on the column 3 to lock it. The pin of the pin assembly 7 is pulled out to unlock it, so that the box panel 6 can be flipped down.

[0031] Preferably, the lower edge of the box panel 6 is rotatably connected to the outer edge of the upper surface of the base plate 1 via a detachable hinge, which allows the box panel 6 to be rotatably connected while also enabling the box panel 6 to be quickly removed or installed.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A high-efficiency transfer tool, characterized in that, include: The base plate (1), the fork tube (2), the column (3) and the limiting component (4); at least two of the fork tubes (2) are fixedly installed below the base plate (1) in parallel and at intervals; at least three of the columns (3) are fixedly installed on the base plate (1) vertically and the three columns (3) are arranged in a triangular pattern, the bottom of the column (3) is lower than the lower surface of the fork tube (2), the top is higher than the base plate (1) and extends to a free end; the limiting component (4) is fixed on the top of the column (3), the limiting component (4) includes a limiting seat, the upper surface of the limiting seat is provided with a limiting groove to accommodate the bottom of the column (3), the limiting seat is provided with a clearance opening facing the inside of the base plate (1), and the clearance opening extends through the limiting groove.

2. The high-efficiency transfer tooling according to claim 1, characterized in that, The limiting seat includes: a limiting base plate (41), a first limiting side plate (42) and a second limiting side plate (43). The limiting base plate (41) is horizontally fixed to the top of the column (3). The first limiting side plate (42) is fixed on the limiting base plate (41) and faces the outside of the base plate (1). The two second limiting side plates (43) are fixed on the limiting base plate (41). One end of the second limiting side plate (43) extends to the first limiting side plate (42) and the other end extends to a free end. The clearance opening is formed between the free ends of the two second limiting side plates (43).

3. The high-efficiency transfer tooling according to claim 2, characterized in that, The first limiting side plate (42) and the second limiting side plate (43) are inclined upwards, and the first limiting side plate (42) and the second limiting side plate (43) gradually move away from the axis of the column (3) from bottom to top.

4. The high-efficiency transfer tooling according to claim 3, characterized in that, One end of the second limiting side plate (43) extends to the first limiting side plate (42) and is fixedly connected.

5. A high-efficiency transfer tooling according to any one of claims 1-4, characterized in that, There are six columns (3). Four of the columns (3) are arranged at the four corners of the base plate (1), and the remaining two columns (3) are arranged in the middle of the length direction of the base plate (1) and on both sides of the width direction of the base plate (1). The clearance opening faces the inside of the base plate (1) along the width direction of the base plate (1).

6. The high-efficiency transfer tooling according to claim 1, characterized in that, The upper surface of the base plate (1) is also provided with a number of support members (5) at intervals, and the height of the support members (5) is greater than the thickness of the forklift forks.

7. The high-efficiency transfer tooling according to claim 1, characterized in that, The base plate (1) is also provided with multiple box panels (6) around its perimeter. The bottom edge of the box panels (6) is connected to the upper surface of the base plate (1), and the multiple box panels (6) form a enclosure.

8. The high-efficiency transfer tooling according to claim 7, characterized in that, The lower edge of the box plate (6) is rotatably connected to the outer edge of the upper surface of the base plate (1), and the box plate (6) is locked or unlocked to the column (3) by a pin assembly (7).

9. The high-efficiency transfer tooling according to claim 8, characterized in that, The lower edge of the box plate (6) is rotatably connected to the outer edge of the upper surface of the base plate (1) by a detachable hinge.

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