A delivery device
Patent Information
- Application Number
- CN202522279380.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0003]目前,生产线中广泛使用的传统输送辊普遍存在设计缺陷,如传动不平稳导致跳齿和传动结构复杂导致可靠性差
[0016]在上述技术方案中,通过本申请采用了单根链条直接驱动主动链轮与多个从动链轮,简化了传动结构,减少了链条与链轮的数量,降低了因链条、主动链轮与多个从动链轮连接处失效导致的故障风险,从而提高了设备整体的可靠性。
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Figure CN224869130U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of chemical production equipment, and in particular to a conveying device. Background Technology
[0002] In the continuous production of chemical products such as water-reducing agents and polyethers, the stability of material transportation directly determines the efficiency and output of the entire production line.
[0003] Currently, traditional conveyor rollers widely used in production lines generally suffer from design flaws, such as unstable transmission leading to tooth skipping and complex transmission structures resulting in poor reliability. These problems cause frequent failures of the conveyor rollers under long-term high-load operation, mainly manifested as bearing damage, roller deformation, and transmission failure. Frequent downtime for maintenance not only increases maintenance costs but also seriously affects the continuity and capacity of production.
[0004] There is an urgent need for a high-efficiency conveyor roller with a robust structure, stable operation, and long service life to solve the above problems. Utility Model Content
[0005] In view of this, the purpose of this application is to provide a conveying device to solve the technical problem that the chain and sprocket are prone to disengagement during operation of the conveying device in the prior art.
[0006] To achieve at least one of the above objectives, this application provides the following technical solution: In a first aspect, this application provides a conveying device, including a support, a chain, and a plurality of conveying rollers; wherein, the plurality of conveying rollers are rotatably mounted on the support about their own axes, and the plurality of conveying rollers are arranged sequentially along a first direction, the first direction being the direction in which the conveying device conveys materials; each conveying roller includes a driving roller and a plurality of driven rollers arranged sequentially along the first direction, the driving roller being provided with a driving sprocket, and each of the driven rollers being provided with a driven sprocket; the chain meshes with the driving sprocket and the plurality of driven sprockets, such that when the driving sprocket rotates, it can drive the plurality of driven sprockets to rotate synchronously.
[0007] In some embodiments, the support includes a base frame and two connectors fixed on the base frame, the two connectors being located at both ends in the width direction of the drive roller; the upper end of the connector is provided with a connecting groove, the connecting groove passing through one end of the two connectors opposite to each other, and a plurality of connecting grooves are arranged sequentially along a first direction, the connecting grooves being used to accommodate the end of the conveying roller being embedded.
[0008] In some embodiments, the conveying roller includes a roller and two roller shafts, the driving sprocket and the driven sprocket are both fixed coaxially with the roller; the two roller shafts are respectively located at both ends of the roller and are rotatably connected to the roller, the roller shafts are embedded in the connecting groove, and the uppermost part of the roller shaft is flush with the upper end surface of the connector.
[0009] In some embodiments, a pressure plate is also included, which is located above the connector and is detachably fixed to the connector to press the roller shaft into the connecting groove.
[0010] In some embodiments, the conveying device further includes a clamping bolt, which is threadedly connected to the connector and clamps the pressure plate onto the connector.
[0011] In some embodiments, the pressure plate includes a first plate and a second plate arranged sequentially along the first direction; a semi-circular hole is respectively opened at one end of the first plate and the second plate, and the two semi-circular holes on the first plate and the second plate form a first hole; the screw of the clamping bolt passes through the first hole and is threadedly connected to the connector.
[0012] In some embodiments, the bracket further includes two angle steels, which are respectively located on opposite sides of the two connectors and are fixedly connected to the connectors. Both angle steels are fixedly connected to the base frame.
[0013] In some embodiments, the connecting groove includes an adjusting groove for accommodating the roller shaft of an end roller, the end roller being the driven roller furthest from the driving roller along a first direction on the same chain; the conveying device further includes a fixing plate and an adjusting bolt, the fixing plate being fixed to the connecting member and located on the side of the adjusting groove facing the driving roller along the first direction; the adjusting bolt being threadedly connected to the fixing plate, the adjusting bolt passing through one end of the fixing plate and pressing against the roller shaft of the end roller along the first direction.
[0014] In some embodiments, a drive assembly is further included, the drive assembly including a reducer, a first drive sprocket, a second drive sprocket, and a drive chain; wherein the first drive sprocket is coaxially and fixedly connected to the output end of the reducer; the second drive sprocket is coaxially and fixedly connected to the drive sprocket; and the drive chain meshes with the first drive sprocket and the second drive sprocket.
[0015] In some embodiments, the drive assembly further includes a motor, the output shaft of which is connected to the input end of the reducer.
[0016] In the above technical solution, this application adopts a single chain to directly drive the driving sprocket and multiple driven sprockets, which simplifies the transmission structure, reduces the number of chains and sprockets, and reduces the risk of failure caused by the failure of the connection between the chain, the driving sprocket and multiple driven sprockets, thereby improving the overall reliability of the equipment.
[0017] The conveying device has a simplified structure and a significantly reduced failure rate. In actual use, the failure rate can be reduced by more than 90%, and maintenance time is greatly shortened to 16% of the original time, ultimately achieving continuous and efficient operation of the production line. It also brings significant economic benefits, with an average annual increase of approximately 812.5 tons in the production of water-reducing agent polyether, generating economic benefits of 6.5 million yuan per year.
[0018] A pressure plate was added, which can press the roller shaft tightly onto the connecting piece, effectively pressing the drive roller and the driven roller, reducing the "gear skipping" phenomenon during operation, and ensuring the smoothness of the chain drive. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of an existing conveying device; Figure 2 This is a schematic diagram of the overall structure of the conveying device in one embodiment; Figure 3 This is a schematic diagram of a structure in one embodiment where a pressure plate is used to press the roller shaft onto the connector; Figure 4 yes Figure 3 An enlarged schematic diagram at point A shows the relationship between the first hole and the clamping bolt; Figure 5 This is a schematic diagram of the structure of an end roller whose position is adjustable along a first direction in one embodiment; Figure 6 yes Figure 5 Enlarged view of point B in the middle; Figure 7 This is a schematic diagram of a structure in one embodiment where two adjusting bolts are used to press against the roller shaft.
[0021] The attached figures are labeled as follows: 1. Bracket; 11. Base frame; 12. Connector; 121. Connecting groove; 1211. Adjusting groove; 13. Angle steel; 2. Drive roller; 21. Drive sprocket; 22. Roller; 23. Roller shaft; 3. Driven roller; 31. Driven sprocket; 32. End roller; 321. Adjusting roller shaft; 4. Chain; 5. Pressure plate; 51. First plate; 52. Second plate; 53. Semi-circular hole; 6. Clamping bolt; 7. Fixing plate; 8. Adjusting bolt; 9. Drive assembly; 91. Reducer; 92. First drive sprocket; 93. Second drive sprocket; 94. Drive chain; 95. Motor. Detailed Implementation
[0022] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. Through these descriptions, the features and advantages of the present application will become clearer and more apparent.
[0023] Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used in this application is for the purpose of describing particular embodiments only and is not intended to limit this application; the terms "comprising" and "having" and any variations thereof in the specification and the foregoing description of this application are intended to cover non-exclusive inclusion. The term "embodiment" as used in this application means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described in this application can be combined with other embodiments.
[0024] The specific term "exemplary" used in this application means "serving as an example, embodiment, or illustration." Any embodiment illustrated as "exemplary" is not necessarily to be construed as superior or better than other embodiments. Although various aspects of embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless specifically indicated otherwise.
[0025] In the description of this application, the technical terms "first", "second", "third", etc. are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features.
[0026] In the description of this application, the technical term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. Additionally, the character " / " in this article generally indicates that the objects before and after it are in an "or" relationship.
[0027] In the description of this application, the technical terms "upper", "lower", "inner", "outer", "front", "back", "left", "right", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship in the working state of this application. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0028] In the description of this application, unless otherwise expressly specified and limited, the technical terms "installation," "connection," "joining," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0029] In the description of this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0030] The terms "parallel" and "perpendicular" used in this application can mean not only perfectly parallel and perpendicular, but also have a certain margin of error; for example, if the angle between the two is greater than or equal to 0° and less than or equal to 5°, they are considered to be parallel; if the angle between the two is greater than or equal to 85° and less than or equal to 95°, they are considered to be perpendicular.
[0031] In the description of this application, "multiple" means two or more (including two), unless otherwise expressly and specifically defined.
[0032] In the description of this application, the same reference numerals denote the same components, and for the sake of brevity, detailed descriptions of the same components are omitted in different embodiments. It should be understood that the thickness, length, and other dimensions of various components in the embodiments of this application shown in the drawings, as well as the overall thickness, length, and other dimensions of the integrated device, are merely illustrative and should not constitute any limitation on this application.
[0033] As part of the inventive concept of this application, before describing the embodiments of this application, it is necessary to analyze the reasons for the fault problem that the chain and sprocket are prone to disengagement during the operation of the conveying device in the related art, and obtain the technical solution of the embodiments of this application through reasonable analysis.
[0034] In related technologies, during the continuous production of chemical products such as water-reducing agents and polyethers, conveying devices are required to transport materials. (Refer to...) Figure 1 The existing conveying device includes a support 1 and multiple conveying rollers mounted on the support 1. The multiple conveying rollers are arranged sequentially along the conveying direction of the conveying device. Each conveying roller is equipped with two sprockets. When the sprockets rotate, they drive the conveying rollers to rotate.
[0035] A chain drive connects any two adjacent conveyor rollers along the conveying direction. Specifically, the two adjacent conveyor rollers are the first conveyor roller and the second conveyor roller. A sprocket on the first conveyor roller is connected to a sprocket on the second conveyor roller by a chain 4. The chain 4 meshes with the two sprockets. When one sprocket rotates, the chain 4 can drive the other sprocket to rotate synchronously.
[0036] One of the sprockets on the conveyor roller located at one end of the conveying direction is connected to the sprocket on the adjacent conveyor roller via chain 4, and the other sprocket is connected to the sprocket on the drive assembly via chain 4. The drive unit is used to provide power for the rotation of the sprockets.
[0037] Since a chain 4 is used to drive any two adjacent conveyor rollers, there are many chains 4 and sprockets, the transmission structure is complex and the reliability is poor. If any chain 4 fails, the machine needs to be stopped for maintenance. During the maintenance process, multiple conveyor rollers need to be disassembled and reassembled, and the maintenance time is long.
[0038] It should also be noted that the conveyor roller includes a cylinder and two roller shafts, which are located at opposite ends of the cylinder. The roller shafts are connected to the cylinder via bearings and can rotate relative to the cylinder. When the conveyor roller is mounted on a bracket, the bracket has grooves, and the roller shafts of the conveyor roller are placed in the grooves on the bracket from top to bottom, thus connecting the conveyor roller to the bracket.
[0039] Since the conveyor rollers are placed directly in the groove of the support, they will bounce up and down during operation. This bouncing can easily cause the sprocket to disengage from the chain 4, affecting the transmission between the conveyor rollers.
[0040] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings. The technical features involved in the different embodiments of this application described below can be combined with each other as long as they do not conflict with each other.
[0041] Reference Figure 2This application discloses a conveying device, including a support 1, a drive roller 2, a chain 4, and a plurality of conveying rollers. The plurality of conveying rollers are rotatably mounted on the support 1 about their own axes, and the plurality of conveying rollers are arranged sequentially along a first direction, which is the direction in which the conveying device conveys materials. The conveying roller includes a driving roller 2 and a plurality of driven rollers 3 arranged sequentially along a first direction. The driving roller 2 is provided with a driving sprocket 21, and each of the driven rollers 3 is provided with a driven sprocket 31. The chain 4 meshes with the drive sprocket 21 and the multiple driven sprockets 31, so that when the drive sprocket 21 rotates, it can drive the multiple driven sprockets 31 to rotate synchronously.
[0042] For ease of explanation, a first direction and a second direction are defined, where the first direction is the conveying direction of the conveying device, and also the length direction of the conveying device; the second direction is the width direction of the conveying device, and also the axial direction of the conveying roller. In the accompanying drawings, the first direction is represented by the X direction, and the second direction is represented by the Y direction.
[0043] For example, the support 1 is a frame placed on the ground, with its length along a first direction and its width along a second direction; the support 1 is used to support the driving roller 2 and the driven roller 3.
[0044] The axis of the conveying roller is arranged along the second direction, and the driving roller 2 and multiple driven rollers 3 included in the conveying roller are arranged sequentially along the first direction.
[0045] A drive sprocket 21, rotating synchronously with the drive roller 2, is fixed on the drive roller 2. A driven sprocket 31, rotating synchronously with the driven roller 3, is fixed on the driven roller 3. A chain 4 is sleeved on the drive sprocket 21 and the driven sprocket 31 of the end roller 32. (See figure) Figure 5 The end roller 32 is the driven roller 3 that is furthest from the driving roller 2 along the first direction on the same chain 4, and the chain 4 also meshes with other driven sprockets 31.
[0046] When the drive roller 2 rotates around itself, the drive sprocket 21 rotates, the chain 4 rotates synchronously, the chain 4 drives multiple driven sprockets 31 to rotate, and the driven sprockets 31 drive the corresponding driven rollers 3 to rotate synchronously, so that the material placed on the drive roller 2 and the driven rollers 3 is conveyed forward along the first direction.
[0047] In the prior art, two sprockets are set on the same conveyor roller, and two adjacent conveyor rollers arranged in sequence along the conveying direction are driven by a chain 4. There are many chains 4. When the number of conveyor rollers is N, the number of chains 4 is N-1. There are many meshing positions between the chain 4 and the sprocket, and the risk of failure due to failure at the chain 4 and the sprocket is high.
[0048] This application adopts a single chain 4 to directly drive the driving sprocket 21 and multiple driven sprockets 31, which simplifies the transmission structure, reduces the number of chains 4 and sprockets, and reduces the risk of failure caused by the failure of the connection between the chain 4, the driving sprocket 21 and the multiple driven sprockets 31, thereby improving the overall reliability of the equipment.
[0049] The conveying device has a simplified structure and a significantly reduced failure rate. In actual use, the failure rate can be reduced by more than 90%, and maintenance time is greatly shortened to 16% of the original time, ultimately achieving continuous and efficient operation of the production line. It also brings significant economic benefits, with an average annual increase of approximately 812.5 tons in the production of water-reducing agent polyether, generating economic benefits of 6.5 million yuan per year.
[0050] Reference Figure 2 The conveying roller includes a roller 22 and two roller shafts 23, and the drive sprocket 21 is coaxially fixed with the roller 22.
[0051] Roller 22 and roller shaft 23 are coaxially arranged. The diameter of roller 22 is larger than the diameter of roller shaft 23. A bearing is sleeved on roller shaft 23 and embedded in the inner cavity of roller 22, allowing roller 22 to rotate relative to roller shaft 23. The axis of rotation of roller 22 is the axis of roller 22. Two roller shafts 23 are located at both ends of roller 22 along the first direction and are respectively mounted on bracket 1.
[0052] In this application, the fact that the conveying roller is rotatably mounted on the bracket 1 around its own axis means that the conveying roller is mounted on the bracket 1 and all rollers 22 can rotate around their own axes so that the material placed above the rollers 22 can move in the first direction.
[0053] Whether the roller 23 can rotate around its own axis is not limited. In this embodiment, the roller 23 cannot rotate around its own axis. In another embodiment, the roller 23 can rotate around its own axis. Specifically, the roller 23 can be a cylindrical shaft, and bearings fixed on the bracket 1 are sleeved on the outer side of the roller 23.
[0054] For clarity, the sprocket is represented by a circular wheel in the attached diagram, and the chain 4 is represented by an annular belt.
[0055] Reference Figure 2 As an optional solution, the support 1 includes a base frame 11 and two connectors 12 fixed on the base frame 11, with the two connectors 12 located at both ends of the drive roller 2 in the width direction.
[0056] The upper end of the connector 12 is provided with a connecting groove 121, which passes through the opposite ends of two connectors 12. Multiple connecting grooves 121 are arranged sequentially along the first direction. The connecting grooves 121 are used to accommodate the end of the conveying roller.
[0057] Two roller shafts 23 are located at the two ends of the roller 22 respectively, and are rotatably connected to the roller 22.
[0058] For example, the base frame 11 is fixed on the ground, the connector 12 is a steel plate with a length along the first direction and a thickness along the second direction, the connector 12 is fixed on the base frame 11, the two connectors 12 are spaced apart along the second direction and are located at both ends of the drive roller 2 along the second direction.
[0059] The upper end of the connector 12 is provided with a connecting groove 121. Multiple connecting grooves 121 are provided, and each connecting groove 121 corresponds to a roller 23. The roller 23 is placed in the connecting groove 121.
[0060] Reference Figure 4 One end of the roller shaft 23 is rotatably connected to the roller 22, and the other end is used to place in the connecting groove 121. The cross-sectional area of the end of the roller shaft 23 connected to the roller 22 is larger than the cross-sectional area of the end connected to the connecting groove 121. The cross-section of the end of the roller shaft 23 used to place in the connecting groove 121 is elongated. The bottom cross-sectional shape of the connecting groove 121 is semi-circular, and the top cross-sectional shape is rectangular. The connecting groove 121 passes through both ends of the connector 12 along the second direction.
[0061] In another embodiment, the connector 12 can be a channel steel, and the connecting groove 121 can also pass through only one end of the two connectors 12 that are opposite each other in the second direction.
[0062] The roller 23 is placed in the connecting groove 121. The two side walls of the roller 23 along the first direction abut against the two side walls of the connecting groove 121 along the first direction. The roller 23 is subjected to its own gravity, so that the bottom abuts against the bottom of the connecting groove 121.
[0063] The connection groove 121 enables quick connection between the conveyor roller and the connector 12, and facilitates quick disassembly and installation when the chain 4 and sprocket on the conveyor roller fail.
[0064] Reference Figure 4 As an alternative, the roller 23 is embedded in the connecting groove 121, and the uppermost part of the roller 23 is flush with the upper end surface of the connector 12.
[0065] For example, the uppermost part of roller 23 refers to the uppermost part of roller 23 used for connecting to the connecting groove 121. The uppermost part of roller 23 is flush with the upper end face of connector 12. When roller 23 jumps in the vertical direction, roller 23 will protrude from the upper end face of connector 12, which facilitates inspection or detection of whether roller 23 has jumped in the vertical direction.
[0066] Reference Figure 3 as well as Figure 4 As an optional solution, the conveying device further includes a pressure plate 5, which is located above the connector 12 and is detachably fixed to the connector 12 to press the roller 23 into the connecting groove 121.
[0067] For example, the pressure plate 5 is a long strip plate disposed above the connector 12. The pressure plate 5 is detachably fixed to the connector 12 and presses against the upper end face of the roller 23.
[0068] Compared with the prior art where the roller shaft is placed directly in the groove on the support, this application adds a pressure plate 5. The pressure plate 5 can press the roller shaft 23 tightly onto the connector 12, which can effectively press the driving roller 2 and the driven roller 3, reducing the "gear skipping" phenomenon during operation, that is, the driving sprocket 21 or the driven sprocket 31 disengaging from the chain 4 due to the up and down vibration of the conveyor roller, thus ensuring the smoothness of the chain 4 transmission.
[0069] Reference Figure 4 As an optional solution, the conveying device further includes a clamping bolt 6, which is threadedly connected to the connector 12, and the clamping bolt 6 presses and fixes the pressure plate 5 onto the connector 12.
[0070] For example, the clamping bolts 6 are arranged in a vertical direction, the screw of the clamping bolts 6 passes through the pressure plate 5 and is threadedly connected to the connector 12, and the nut of the clamping bolts 6 presses the pressure plate 5 onto the connector 12. Multiple clamping bolts 6 are arranged at intervals along the first direction.
[0071] The pressure plate 5 and the connector 12 are detachably connected by the clamping bolt 6. When the conveyor roller or chain 4 fails, it is easy to remove the pressure plate 5 from the connector 12 and install it, which shortens the maintenance time and reduces the losses caused by downtime.
[0072] Reference Figure 3 as well as Figure 4 As an optional solution, the pressure plate 5 includes a first plate 51 and a second plate 52 arranged sequentially along a first direction; a semi-circular hole 53 is respectively opened at one end of the first plate 51 and the second plate 52, and the two semi-circular holes 53 on the first plate 51 and the second plate 52 form a first hole.
[0073] The screw of the clamping bolt 6 passes through the first hole and is threadedly connected to the connector 12.
[0074] Reference Figure 4For example, the pressure plate 5 includes multiple segments. Two adjacent segments along the first direction are a first plate 51 and a second plate 52. Each of the first plate 51 and the second plate 52 has a semi-circular hole at one opposite end along the first direction. The two semi-circles have the same diameter, and the diameter of the two semi-circular holes is smaller than the width of the pressure plate 5 along the second direction. When the two end faces of the first plate 51 along the second direction are flush with the two end faces of the second plate 52 along the second direction, the two semi-circular holes are coaxial, and at this time, the two semi-circular holes form the first hole.
[0075] The screw of the clamping bolt 6 passes through the first hole and is threaded to the connector 12, and the nut presses against the first plate 51 and the second plate 52 respectively.
[0076] While the clamping bolt 6 presses the first plate 51 and the second plate 52 vertically onto the connector 12, the screw in the first hole blocks the movement of the pressure plate 5 in the second direction, thus achieving a stable connection between the first plate 51 and the second plate 52 and the connector 12.
[0077] By fixing multiple sections of the pressure plate 5 to the connector 12, the length of the pressure plate 5 can be reduced, which helps to reduce the cost of the pressure plate 5 and facilitates the installation and disassembly of the pressure plate 5.
[0078] When the conveyor roller malfunctions, the corresponding pressure plate 5 can be disassembled separately, without having to remove the entire pressure plate 5 from the connector 12, thus improving maintenance efficiency.
[0079] When the pressure plate 5 is too long, the middle of the pressure plate 5 is prone to warping and separating from the connecting piece 12, which affects the pressing effect of the pressure plate 5 on the roller shaft 23. The setting of multiple first plates 51 and second plates 52 can improve the fit between the pressure plate 5 and the roller shaft 23 and reduce the occurrence of "gear skipping" phenomenon during operation.
[0080] Furthermore, a washer is fitted on the clamping bolt 6, and the washer is positioned between the nut and the connector 12.
[0081] Reference Figure 2 As an optional solution, the conveying device further includes a drive assembly 9, which includes a reducer 91, a first drive sprocket 92, a second drive sprocket 93, and a drive chain 94.
[0082] The first drive sprocket 92 is coaxially and fixedly connected to the output end of the reducer 91; the second drive sprocket 93 is coaxially and fixedly connected to the drive sprocket 21; the drive chain 94 meshes with the first drive sprocket 92 and the second drive sprocket 93.
[0083] For example, the second drive sprocket 93 is coaxially fixed with the roller 22 of the drive roller 2. Specifically, the second drive sprocket 93 and the drive sprocket 21 are coaxially fixed on a round tube, which is sleeved on the outside of the roller 22 and welded to the roller 22.
[0084] The drive chain 94 is sleeved on the outside of the first drive sprocket 92 and the second drive sprocket 93 and meshes with the first drive sprocket 92 and the second drive sprocket 93 to realize chain transmission between the reducer 91 and the drive roller 2.
[0085] The drive roller 2 is rotated by the reducer 91, which helps to increase the torque output of the drive assembly 9. The chain drive between the reducer 91 and the drive roller 2 is achieved by the first drive sprocket 92, the second drive sprocket 93 and the drive chain 94, which has a simple structure and high transmission efficiency.
[0086] Reference Figure 2 As an optional solution, the drive assembly 9 also includes a motor 95, the output shaft of which is connected to the input end of the reducer 91.
[0087] Specifically, the output shaft of motor 95 and the input end of reducer 91 are coaxially fixed using a coupling. When motor 95 starts, it drives the input end of reducer 91 to rotate. The output speed of reducer 91 is relatively lower than that of motor 95, but the torque is relatively higher. Motor 95 provides power to reducer 91, which increases the torque output of drive assembly 9, enabling reducer 91 to drive the second drive sprocket 93 to rotate via drive chain 94.
[0088] Reference Figure 2 As an optional solution, the bracket 1 also includes two angle steels 13, which are respectively located on opposite sides of the two connectors 12. The two angle steels 13 are fixedly connected to the two connectors 12 in a one-to-one correspondence, and both angle steels 13 are fixedly connected to the base frame 11.
[0089] For example, the angle steel 13 is used to fix the connector 12 to the base frame 11. The two angle steels 13 are spaced apart along the second direction. The two angle steels 13 are respectively located on opposite sides of the two connectors 12. The length of the angle steel 13 is set along the first direction.
[0090] Angle steel 13 is detachably fixed to base frame 11 using bolts, and angle steel 13 is welded to connector 12. In another embodiment, angle steel 13 and connector 12 are fixedly connected using bolts.
[0091] The angle steel 13 facilitates the connection and fixation of the connecting piece 12 to the base frame 11. The angle steel 13 and the connecting piece 12 are connected by bolts, which facilitates the installation and disassembly of the conveyor roller in the conveying device and the maintenance of the conveying device. The angle steel 13 is located on the opposite side of the two connecting pieces 12, which can prevent the connecting pieces 12 from moving away from each other in the second direction, thereby improving the stability of the conveyor roller connected to the connecting piece 12.
[0092] Reference Figure 5 as well as Figure 6 As an alternative, the connecting groove 121 includes an adjusting groove 1211, which is used to accommodate the roller shaft 23 of the end roller 32, which is the driven roller 3 on the same chain 4 that is furthest from the driving roller 2 in the first direction.
[0093] The conveying device also includes a fixing plate 7 and an adjusting bolt 8. The fixing plate 7 is fixed to the connecting member 12 and is located on the side of the adjusting groove 1211 facing the drive roller 2 in the first direction. The adjusting bolt 8 is threadedly connected to the fixing plate 7 and presses against the roller shaft 23 of the end roller 32 in the first direction.
[0094] Reference Figure 6 For example, the cross-section of the adjustment groove 1211 is rectangular, and the cross-section represents a plane perpendicular to the second direction. The adjustment groove 1211 extends through both ends of the connector 12 along the second direction. The gap between the two side walls of the adjustment groove 1211 along the first direction is greater than the distance between the two end faces of the roller shaft 23 of the end roller 32 along the first direction.
[0095] The fixing plate 7 is fixed to the two connecting members 12. In this embodiment, the fixing plate 7 is fixed to the two connecting members 12 on opposite sides along the second direction. In another embodiment, the fixing plate 7 is fixed to the two connecting members 12 on opposite sides along the second direction. The fixing plate 7 is provided with a threaded hole along the first direction. The screw of the adjusting bolt 8 passes through the threaded hole on the fixing plate 7 and then abuts against the roller shaft 23 of the end roller 32 along the first direction.
[0096] The roller shaft 23 of the end roller 32 can move along the first direction within the adjusting groove 1211. By rotating the adjusting bolt 8, the pressing position between the adjusting bolt 8 and the roller shaft 23 of the end roller 32 is adjusted, thereby adjusting the position of the end roller 32 along the first direction.
[0097] The end roller 32 moves away from the drive roller 2 along the first direction, which can tension the chain 4 and reduce or prevent the chain 4 from disengaging from the driven sprocket 31. The end roller 32 moves closer to the drive roller 2 along the first direction, which can relax the chain 4, making it easier to separate the chain 4 from the driven sprocket 31 during maintenance, and also making it easier to install the chain 4 on the driven sprocket 31 of the end roller 32, thus improving maintenance efficiency.
[0098] Reference Figure 7 Furthermore, there are two fixing plates 7 and two adjusting bolts 8. The two fixing plates 7 are set on both sides of the adjusting groove 1211 along the first direction. The two adjusting bolts 8 are threadedly connected to the two fixing plates 7 respectively. The two adjusting bolts 8 are set opposite to each other. After the screws of the two adjusting bolts 8 pass through the fixing plates 7, they abut against the two end faces of the roller shaft 23 of the end roller 32 along the first direction.
[0099] The two adjusting bolts 8 press against the two ends of the roller shaft 23 of the end roller 32 along the first direction, which can improve the stability of the connection between the adjusting bolts 8 and the roller shaft 23, reduce the vibration of the end roller 32 during use, and reduce the occurrence of the chain 4 and the end roller 32 separating.
[0100] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and not to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application, and they should all be covered within the scope of the claims and specification of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way.
[0101] This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A conveying device, characterized in that, Includes a support frame (1), a chain (4), and multiple conveyor rollers; wherein, Multiple conveying rollers are rotatably mounted on the bracket (1) around their own axis, and the multiple conveying rollers are arranged sequentially along a first direction, which is the direction in which the conveying device conveys materials; The conveying roller includes a driving roller (2) and a plurality of driven rollers (3) arranged sequentially along a first direction. The driving roller (2) is provided with a driving sprocket (21), and each of the driven rollers (3) is provided with a driven sprocket (31). The chain (4) meshes with the drive sprocket (21) and the multiple driven sprockets (31), so that when the drive sprocket (21) rotates, it can drive the multiple driven sprockets (31) to rotate synchronously.
2. The conveying device according to claim 1, characterized in that, The support (1) includes a base frame (11) and two connectors (12) fixed on the base frame (11). The two connectors (12) are located at both ends of the drive roller (2) in the width direction. The upper end of the connector (12) is provided with a connecting groove (121), the connecting groove (121) passes through the opposite ends of the two connectors (12), and multiple connecting grooves (121) are arranged sequentially along the first direction. The connecting groove (121) is used to accommodate the end of the conveying roller.
3. The conveying device according to claim 2, characterized in that, The conveying roller includes a roller (22) and two roller shafts (23), and the driving sprocket (21) and the driven sprocket (31) are both fixed coaxially with the roller (22); The two rollers (23) are located at the two ends of the roller (22) respectively and are rotatably connected to the roller (22). The rollers (23) are embedded in the connecting groove (121), and the uppermost part of the rollers (23) is flush with the upper end surface of the connector (12).
4. The conveying device according to claim 3, characterized in that, It also includes a pressure plate (5) located above the connector (12), the pressure plate (5) being detachably fixed to the connector (12) to press the roller (23) into the connecting groove (121).
5. The conveying device according to claim 4, characterized in that, The conveying device also includes a clamping bolt (6), which is threadedly connected to the connector (12). The clamping bolt (6) clamps and fixes the pressure plate (5) onto the connector (12).
6. The conveying device according to claim 5, characterized in that, The pressure plate (5) includes a first plate (51) and a second plate (52) arranged sequentially along the first direction; The first plate (51) and the second plate (52) are respectively provided with semi-circular holes (53) at their opposite ends, and the two semi-circular holes (53) on the first plate (51) and the second plate (52) form the first hole; The screw of the clamping bolt (6) passes through the first hole and is threadedly connected to the connector (12).
7. The conveying device according to claim 2, characterized in that, The bracket (1) also includes two angle steels (13), which are respectively located on opposite sides of the two connectors (12) and are fixedly connected to the connectors (12). Both angle steels (13) are fixedly connected to the base frame (11).
8. The conveying device according to claim 3, characterized in that, The connecting groove (121) includes an adjusting groove (1211) for accommodating the roller shaft (23) of the end roller (32), which is the driven roller (3) on the same chain (4) that is furthest from the driving roller (2) along the first direction. The conveying device also includes a fixing plate (7) and an adjusting bolt (8). The fixing plate (7) is fixed on the connector (12) and is located on the side of the adjusting groove (1211) facing the drive roller (2) in the first direction. The adjusting bolt (8) is threadedly connected to the fixing plate (7), and the adjusting bolt (8) passes through one end of the fixing plate (7) and presses against the roller shaft (23) of the end roller (32) in a first direction.
9. The conveying device according to claim 1, characterized in that, It also includes a drive assembly (9), which comprises a reducer (91), a first drive sprocket (92), a second drive sprocket (93), and a drive chain (94); wherein, The first drive sprocket (92) is coaxially and fixedly connected to the output end of the reducer (91); The second drive sprocket (93) is fixed coaxially with the drive sprocket (21); The drive chain (94) meshes with the first drive sprocket (92) and the second drive sprocket (93).
10. The conveying device according to claim 9, characterized in that, The drive assembly (9) also includes a motor (95), the output shaft of which is connected to the input end of the reducer (91).