Automatic feeding frame for turtle shell glue production
Patent Information
- Application Number
- CN202522342709.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0003]目前,生产中的上料工序多采用人工搬运或简单的输送带完成,存在以下明显缺陷:首先,湿润的物料直接进入加工环节,不仅影响后续工艺参数稳定性,还易导致设备内部滋生细菌,影响药品卫生安全;其次,物料在输送过程中缺乏有效的限位与导向,容易发生跑偏、滑落,影响上料连续性;再次,物料携带的水分与运输中产生的碎屑得不到有效分离与收集,混杂后清理困难,恶化生产环境
一、本实用新型通过驱动电机、驱动轮与传送带构成的自动输送系统,实现了连续上料,同时,将沥水、废水收集、碎屑收集功能集成于一体,大幅提高了生产效率与清洁度,驱动端和辅助轮端均采用“转轴+轴承”镶嵌在固定架中的方式,保证了传动平稳、负载能力强,横板的设置增强了整体刚性。
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Figure CN224869141U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automatic feeding technology for turtle shell glue production, specifically an automatic feeding rack for turtle shell glue production. Background Technology
[0002] As a traditional Chinese medicine, turtle shell glue often requires the raw material turtle shell to be cleaned or pre-treated before being added to the product, resulting in the surface containing moisture.
[0003] Currently, the material feeding process in production is mostly completed by manual handling or simple conveyor belts, which has the following obvious defects: First, wet materials directly enter the processing stage, which not only affects the stability of subsequent process parameters, but also easily leads to the growth of bacteria inside the equipment, affecting the hygiene and safety of pharmaceuticals; Second, the materials lack effective limiting and guiding during the conveying process, which easily causes deviation and slippage, affecting the continuity of feeding; Third, the moisture carried by the materials and the debris generated during transportation cannot be effectively separated and collected, making cleaning difficult after mixing and deteriorating the production environment.
[0004] Therefore, there is an urgent need in this field for a specialized device that can automatically feed materials, simultaneously complete drainage and debris collection, and ensure stable material transport. Utility Model Content
[0005] (a) Technical problems to be solved The purpose of this invention is to overcome the shortcomings of the existing technology and provide an automatic feeding rack for the production of turtle shell glue.
[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: an automatic feeding rack for turtle shell glue production, comprising a base and a fixed frame fixed on the base. Its innovation lies in the following: a conveyor belt is installed in the fixed frame; a drive motor is installed on the side of the fixed frame via a motor fixing plate; the output end of the drive motor is connected to a drive wheel; the conveyor belt meshes with the drive wheel and is driven by the drive motor; a first rotating shaft is fixed to the other end of the drive wheel; a first bearing is sleeved on the surface of the first rotating shaft and embedded in the fixed frame, forming a stable and reliable drive end; a draining rack is installed above the conveyor belt; a water collection trough is installed below the draining rack; the water collection trough is connected to a drainage pipe; specifically, an inclined guide roller is installed in the draining rack, with a gap reserved between the guide rollers for draining the turtle shell glue; a second rotating shaft is fixed to both ends of the guide roller; a second bearing is sleeved on the surface of the second rotating shaft and embedded in the draining rack, ensuring flexible rotation of the guide roller; a debris collection shell is installed below the conveyor belt to collect debris falling during the conveying process.
[0007] As a further improvement of the present invention, an auxiliary wheel is provided at the other end of the conveyor belt. The auxiliary wheel works with the drive wheel to tension the conveyor belt and make it move smoothly. The two ends of the auxiliary wheel are connected to the fixed frame through the cooperation of the first rotating shaft and the first bearing.
[0008] As a further improvement of the present invention, the inside of the debris collection shell is provided with an inclined arc to facilitate the concentration of debris to the collection point. The surface of the debris collection shell is provided with a baffle, which is connected to the main body of the collection shell by a hinge and fixed by a latch. The surface of the baffle is provided with a handle for easy opening and closing for cleaning.
[0009] As a further improvement of the present invention, a horizontal plate is provided at the upper end of the fixing frame for connecting and fixing the fixing frames on both sides, thereby enhancing the overall structural stability.
[0010] As a further improvement of the present invention, the bottom of the water collection tank is an inclined structure, and its lowest point is connected to the drainage pipe to ensure that the wastewater can be automatically and completely discharged by gravity.
[0011] As a further improvement of the present invention, the conveyor belt is a food-grade rubber belt or a stainless steel mesh belt to meet the hygiene requirements of pharmaceutical production.
[0012] As a further improvement of the present invention, a limiting groove is provided on the fixing frame, and a limiting block is provided in the limiting groove. The upper part of the limiting block is fixed to the bottom end of the drain rack for installing and positioning the drain rack.
[0013] As a further improvement of the present invention, a sliding groove is provided in the fixing frame, and a slider is provided in the sliding groove. The side of the slider is fixed to the side of the debris collection shell, so that the installation position of the debris collection shell can be adjusted as needed.
[0014] (III) Beneficial Effects: Compared with existing technologies, this automatic feeding rack for turtle shell glue production has the following advantages: I. This utility model achieves continuous feeding through an automatic conveying system consisting of a drive motor, drive wheel, and conveyor belt. At the same time, it integrates the functions of draining, wastewater collection, and debris collection, which greatly improves production efficiency and cleanliness. Both the drive end and the auxiliary wheel end adopt the method of "rotating shaft + bearing" embedded in the fixed frame to ensure smooth transmission and strong load capacity. The setting of the cross plate enhances the overall rigidity.
[0015] II. This utility model uses inclined guide rollers installed inside the drain rack to support materials and allow water to drain fully through the gaps. The inclined design of the guide roller surface helps to guide the water flow direction, resulting in better drainage. The debris collection shell is easy to open and clean through the hinge and locking design. Its internal inclined arc facilitates the collection of debris, and the inclined bottom wall of the water collection tank facilitates the drainage of wastewater and avoids accumulation. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the structure of the fixing frame and the conveyor belt in this utility model; Figure 3 This is a partial cross-sectional view of the base and fixing frame in this utility model; Figure 4 This is a schematic diagram of the debris collection shell in this utility model; Figure 5 This is an enlarged structural diagram showing the separation of the drain rack and the limiting block in this utility model; Figure 6 This is a schematic diagram of the disassembled structure of the second bearing and the second rotating shaft in this utility model; Figure 7 This is a partial enlarged cross-sectional view of the water collection tank in this utility model.
[0017] In the diagram: 1. Base; 2. Fixing frame; 3. First rotating shaft; 4. First bearing; 5. Conveyor belt; 6. Horizontal plate; 7. Drain rack; 8. Guide roller; 9. Water collection trough; 10. Drainage pipe; 11. Debris collection shell; 12. Baffle; 13. Handle; 14. Lock; 15. Hinge; 16. Drive motor; 17. Motor fixing plate; 18. Limiting groove; 19. Slide groove; 20. Drive wheel; 21. Auxiliary wheel; 22. Slider; 23. Limiting block; 24. Second rotating shaft; 25. Second bearing. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] like Figure 1-7 As shown, this utility model provides a technical solution: an automatic feeding rack for turtle shell glue production, including a base 1, which provides a stable support foundation for the entire equipment. The fixing frame 2 is fixedly installed on the base 1 to form the main frame of the equipment. To further enhance the structural strength, the upper ends of the fixing frames 2 on both sides are connected and fixed by a horizontal plate 6.
[0020] like Figure 1-3As shown, the conveying mechanism is the core of material conveying, which includes a conveyor belt 5, a drive motor 16, a drive wheel 20, and an auxiliary wheel 21. The drive motor 16 is mounted on the side of the fixed frame 2 through a motor fixing plate 17, and its output shaft is connected to the drive wheel 20. The other end of the drive wheel 20 is fixed with a first rotating shaft 3, which is rotated and supported by a first bearing 4 nested in the fixed frame 2. The conveyor belt 5 is fitted onto the drive wheel 20 and the auxiliary wheel 21 and meshes with them. The auxiliary wheel 21 is also mounted on the fixed frame 2 through the first rotating shaft 3 and the first bearing 4. Its function is to work with the drive wheel 20 to tension and guide the conveyor belt 5 to run smoothly. The conveyor belt 5 can preferably be a food-grade rubber belt or a stainless steel mesh belt.
[0021] like Figure 1 , Figure 5 and Figure 6 As shown, the draining mechanism is located above the conveyor belt 5 and mainly includes a draining frame 7 and multiple guide rollers 8 inclined to the conveyor belt 5 installed therein. The draining frame 7 is accurately positioned and fixed by the limiting block 23 at its bottom cooperating with the limiting groove 18 on the fixed frame 2. The guide rollers 8 are rotatably mounted on the draining frame 7 by the second rotating shaft 24 and the second bearing 25 at both ends. The multiple guide rollers 8 are arranged in parallel and inclined, and gaps are reserved between them for water to flow down. When the turtle shell slides down onto the conveyor belt 5, the water it carries will fall into the water collection tank 9 through the gaps. All the guide rollers 8 are arranged in an inclined manner. This design helps the material move smoothly during the draining process and can guide the drained water to flow in a specific direction. The drained wastewater drips directly into the water collection tank 9 below.
[0022] like Figure 5 and Figure 6 As shown, the water collection mechanism consists of a water collection tank 9 and a drainage pipe 10. The water collection tank 9 is located directly below the drain rack 7, and its bottom is designed as an inclined surface that slopes towards the inlet of the drainage pipe 10, thereby ensuring that the collected wastewater can be completely and quickly discharged from the system through the drainage pipe 10.
[0023] like Figure 1 and Figure 4 As shown, the debris collection mechanism mainly consists of a debris collection shell 11, which is located below the conveyor belt 5 to collect debris falling from the gaps in the conveyor belt 5 or the surface of the material. The debris collection shell 11 is installed by a slider 22 on its side and a sliding groove 19 on the fixed frame 2, so that its installation position can be adjusted along the sliding groove 19. The bottom surface inside the debris collection shell 11 has an inclined arc, which makes it easy for debris to slide to one side under the action of gravity, making it convenient for centralized cleaning. A baffle 12 is provided on its front side. The baffle 12 is connected to the main body by a hinge 15 and is fixed by a latch 14. A handle 13 is installed on the baffle 12. When cleaning is required, the latch 14 can be opened and the baffle 12 can be lowered through the handle 13 to pour out the debris.
[0024] Work process: Start the drive motor 16, and the drive wheel 20 will rotate accordingly. Through meshing, the conveyor belt 5 will rotate in a cycle. Place the cleaned turtle shell raw material at the beginning of the conveyor belt 5. The material moves with the conveyor belt 5 to the bottom of the drain rack 7 and comes into contact with the inclined guide rollers 8. During this process, the water on the surface of the material is fully drained and falls into the water collection tank 9 through the gap between the guide rollers 8. Finally, it is discharged through the drain pipe 10. The drained material is then transported back to the conveyor belt 5 for further transport. During the entire transport process, the generated debris passes through the mesh of the conveyor belt 5 or falls from the surface of the material and falls into the debris collection shell 11 below. The debris collection shell 11 can be cleaned by periodically opening the baffle 12.
[0025] It should be noted that in this document, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "fixed," "installed," "connected," and "linked" should be interpreted broadly. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "linked" can be a direct connection, an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic feeding rack for producing turtle shell glue, comprising a base (1) and a fixing frame (2) fixed on the base (1), characterized in that: A conveyor belt (5) is provided in the fixed frame (2). A drive motor (16) is provided on the side of the fixed frame (2) through a motor fixing plate (17). The output end of the drive motor (16) is connected to a drive wheel (20). The conveyor belt (5) meshes with the drive wheel (20) and is driven by the drive motor (16). The other end of the drive wheel (20) is fixed with a first rotating shaft (3). A first bearing (4) is sleeved on the surface of the first rotating shaft (3) and is embedded in the fixed frame (2). The conveyor belt (5) A drain rack (7) is provided above the conveyor belt (5), and a water collection trough (9) is provided below the drain rack (7). The water collection trough (9) is connected to a drainage pipe (10). An inclined guide roller (8) is provided in the drain rack (7). A gap is reserved between the guide rollers (8) for draining turtle shells. A second rotating shaft (24) is fixed at both ends of the guide roller (8). A second bearing (25) is sleeved on the surface of the second rotating shaft (24), and the second bearing (25) is embedded in the drain rack (7). A debris collection shell (11) is provided below the conveyor belt (5).
2. The automatic feeding rack for turtle shell glue production according to claim 1, characterized in that: The other end of the conveyor belt (5) is also provided with an auxiliary wheel (21). The auxiliary wheel (21) works with the drive wheel (20) to make the conveyor belt (5) move. The two ends of the auxiliary wheel (21) are connected to the fixed frame (2) through the cooperation of the first rotating shaft (3) and the first bearing (4).
3. The automatic feeding rack for turtle shell glue production according to claim 1, characterized in that: The debris collection shell (11) has an inclined arc inside, and a baffle (12) is provided on the surface of the debris collection shell (11). The baffles (12) are connected to each other by hinges (15) and fixed by latches (14). A handle (13) is provided on the surface of the baffle (12).
4. The automatic feeding rack for turtle shell glue production according to claim 1, characterized in that: A horizontal plate (6) is provided at the upper end of the fixing frame (2) for fixing the fixing frames (2) on both sides.
5. The automatic feeding rack for producing turtle shell glue according to claim 1, characterized in that: The bottom of the water collection tank (9) is an inclined structure, and its lowest point is connected to the drainage pipe (10).
6. An automatic feeding rack for producing turtle shell glue according to any one of claims 1 to 5, characterized in that: The conveyor belt (5) is a food-grade rubber belt or a stainless steel mesh belt.
7. The automatic feeding rack for producing turtle shell glue according to claim 1, characterized in that: The fixed frame (2) has a limiting groove (18) and a limiting block (23) is provided in the limiting groove (18). The upper part of the limiting block (23) is fixed to the bottom of the drain rack (7).
8. The automatic feeding rack for producing turtle shell glue according to claim 1, characterized in that: The fixed frame (2) has a sliding groove (19) and a slider (22) is provided in the sliding groove (19). The side of the slider (22) is fixed to the side of the debris collection shell (11).