Quick-release conveying belt with deviation correction radius

Abstract

The utility model discloses a kind of fast detachable conveying belt with deviation rectifying path, deviation rectifying path structure and quick-release structure and the like components are integratedly designed on the conveying belt, effectively avoid the safety hidden danger such as tear of conveying belt caused by deviation or deviation, to further improve operational safety, can also simplify dismounting process, shorten maintenance time, reduce artificial cost, satisfy the demand of most automated production line. The utility model includes support rack and annular conveying belt, support rack front and rear ends are equipped with driving drum assembly and adjusting drum assembly, annular conveying belt ring sleeve and transmission connection between driving drum assembly and adjusting drum assembly, adjusting drum assembly includes roll main body, the both ends of roll main body are equipped with the deviation rectifying path structure for preventing annular conveying belt from deviating, and the edge of roll main body is equipped with chamfer structure, support rack and adjusting drum assembly are connected and fixed using quick-release structure. The utility model is applied to conveying equipment technical field.

Description

Technical Field

[0001] This invention relates to the technical field of conveying equipment, and in particular to a quick-release conveyor belt with a correction diameter. Background Technology

[0002] Material handling is an indispensable process in industrial production. However, traditional conveyor belts generally have many technical problems: during long-term operation, conveyor belts are prone to deviation due to uneven force and positioning errors, which can lead to material spillage or even tearing of the conveyor belt. This not only affects the conveying efficiency but also increases equipment maintenance costs. In addition, most traditional conveyor belt roller assemblies use bolt fastening and other fixed connection methods, which makes the disassembly and assembly process cumbersome. When replacing rollers, adjusting conveyor belt tension, or repairing equipment, a lot of manpower and time are required, resulting in extended production line downtime.

[0003] To address the shortcomings of existing technologies, this utility model provides a quick-release conveyor belt with a correction diameter. The conveyor belt integrates components such as a correction diameter structure and a quick-release structure, which effectively avoids safety hazards such as belt deviation or belt tearing caused by deviation, thereby improving operational safety. It can also simplify the disassembly and assembly process, shorten maintenance time, reduce labor costs, and meet the needs of most automated production lines. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, this utility model provides a quick-release conveyor belt with a correction diameter. The conveyor belt integrates components such as a correction diameter structure and a quick-release structure, which effectively avoids safety hazards such as belt deviation or belt tearing caused by deviation, thereby improving operational safety. It can also simplify the disassembly and assembly process, shorten maintenance time, reduce labor costs, and meet the needs of most automated production lines.

[0005] The technical solution adopted by this utility model to solve its technical problem is: This utility model provides a quick-release conveyor belt with a correction diameter, which includes a support frame and an annular conveyor belt. The support frame has a drive roller assembly and an adjusting roller assembly at its front and rear ends. The annular conveyor belt is looped and driven between the drive roller assembly and the adjusting roller assembly. The adjusting roller assembly includes a roller body, and the two ends of the roller body are provided with correction diameter structures to prevent the annular conveyor belt from running off-track. The edge of the roller body is provided with a chamfered structure. The support frame and the adjusting roller assembly are connected and fixed by a quick-release structure.

[0006] As described above, a quick-release conveyor belt with a correction diameter includes a quick-release slot integrally formed on the support frame and a quick-release block disposed at the end of the roller body. The quick-release slot is an L-shaped slot, and the quick-release block is in a limiting fit with the quick-release slot.

[0007] As described above, in a quick-release conveyor belt with a correction diameter, the drive roller assembly includes a drive motor and a transmission roller, and the output end of the drive motor is connected to the transmission roller via a belt drive structure.

[0008] As described above, in a quick-release conveyor belt with a correction diameter, the end of the adjusting roller assembly is further provided with a tension adjustment mechanism. The tension adjustment mechanism includes an adjusting screw and a fixed seat. The fixed seat is mounted on the support frame. The adjusting screw passes through the end of the roller body and is threadedly engaged with the fixed seat to adjust the tension of the annular conveyor belt.

[0009] As described above, a quick-release conveyor belt with a correction diameter is provided, wherein the correction diameter structure is a guide bar. The guide bar is located on the inner side wall of the annular conveyor belt and extends along its length. The guide bar is in a limiting fit with the roller body and the drive roller.

[0010] As described above, in a quick-release conveyor belt with a correction diameter, detection sensors are provided on both sides of the support frame. The detection sensors are electrically connected to the controller of the drive motor. When the deviation of the annular conveyor belt exceeds a preset threshold, the detection sensors send an electrical signal to control the drive motor to decelerate or stop.

[0011] The beneficial effects of this utility model are as follows: This utility model achieves this by having various components work together in coordination, and integrating components such as a correction diameter structure and a quick-release structure on the support frame. The correction diameter structure effectively prevents the conveyor belt from running off-track and slipping, reduces material spillage and equipment failure, ensures continuous and stable conveying, and avoids safety hazards such as conveyor belt tearing caused by misalignment, thus improving operational safety. The quick-release structure simplifies the disassembly and assembly process of the adjusting roller assembly, shortens maintenance time, reduces labor costs, and extends the service life of core components. This utility model can adapt to various transportation conditions, meet the needs of automated production lines, reduce disassembly and maintenance time, and greatly improve overall production efficiency. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2This is an exploded structural diagram of the present invention; Figure 3 yes Figure 2 A magnified schematic diagram of the structure of part A in the diagram; Figure 4 This is a schematic diagram of the adjusting roller assembly; Figure 5 This is a schematic diagram of the drive roller assembly; Figure 6 This is a schematic diagram of the structure of a circular conveyor belt. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] like Figure 1 and Figure 6 As shown, in this embodiment, the present invention includes a support frame 1 and an annular conveyor belt 2. The support frame 1 is provided with a drive roller assembly 3 and an adjusting roller assembly 4 at its front and rear ends. The annular conveyor belt 2 is looped and driven between the drive roller assembly 3 and the adjusting roller assembly 4. The adjusting roller assembly 4 includes a roller body 40. The two ends of the roller body 40 are provided with a correction diameter structure for preventing the annular conveyor belt 2 from running off-center. The edge of the roller body 40 is provided with a chamfered structure. The support frame 1 and the adjusting roller assembly 4 are connected and fixed by a quick-release structure 5. Therefore, the support frame 1 provides basic support for the entire conveying system, and installs and fixes the drive roller assembly 3, the adjusting roller assembly 4, and the annular conveyor belt 2. The annular conveyor belt 2 is the carrier for material transport, handling various materials. The drive roller assembly 3 is the power output component, driving the annular conveyor belt 2 through rotation. The roller body 40 on the adjusting roller assembly 4 supports the annular conveyor belt and adjusts its tension, preventing slippage or deviation. The correction diameter structure prevents the annular conveyor belt 2 from deviating, ensuring that the annular conveyor belt 2 operates in the correct direction. The roller body 40 has a chamfered structure, which prevents damage caused by sharp contact between the conveyor belt edge and the roller body 40, and also reduces the resistance of the annular conveyor belt. The quick-release structure 5 allows for quick connection and disassembly of the support frame 1 and the adjusting roller assembly 4, making assembly and disassembly simple and quick, reducing maintenance difficulty and time costs.

[0017] This invention achieves high efficiency, stability, and low-cost maintenance and adjustment of the conveying system through the coordinated operation of its components, making it suitable for industrial production environments with long-term continuous operation.

[0018] Furthermore, in this embodiment, the quick-release structure 5 includes a quick-release slot 50 integrally formed on the support frame 1 and a quick-release block 51 disposed at the end of the roller body 40. The quick-release slot 50 is an L-shaped slot, and the quick-release block 51 is engaged with the quick-release slot 50 for limiting. Thus, the quick-release slot 50 provides precise positioning for the quick-release block 51. The quick-release slot 50, in conjunction with the quick-release buckle 51, allows for quick assembly and disassembly of the adjusting roller assembly 4 on the support frame 1, reducing maintenance time. During installation, the quick-release buckle 51 is aligned with the opening of the L-shaped slot, inserted vertically, and then rotated at the corner to ensure that the quick-release buckle 51 engages with the horizontal end of the L-shaped quick-release 50 for limiting, ensuring that the roller body 40 will not accidentally disengage due to vibration or tension changes during operation, thus ensuring operational safety.

[0019] Furthermore, in this embodiment, the drive roller assembly 3 includes a drive motor 30 and a transmission roller 31. The output end of the drive motor 30 is connected to the transmission roller 31 via a belt drive structure. Thus, the drive motor 30 provides the driving force, thereby driving the entire transport system. The transmission roller 31 converts rotational power into linear motion of the conveyor belt through friction between its surface and the conveyor belt. The belt drive structure transmits the power from the drive motor to the transmission roller. This common design ensures conveying efficiency and stability while also facilitating maintenance.

[0020] Furthermore, in this embodiment, the end of the adjusting roller assembly 4 is also provided with a tension adjusting mechanism 6. The tension adjusting mechanism 6 includes an adjusting screw 60 and a fixed seat 61. The fixed seat 61 is mounted on the support frame 1. The adjusting screw 60 passes through the end of the roller body 40 and is threadedly engaged with the fixed seat 61 to adjust the tension of the annular conveyor belt 2. Thus, the threaded engagement of the adjusting screw 60 and the fixed seat 61 adjusts the position of the roller body 40, providing stable tension and positioning. The fixed seat 61, mounted on the support frame, provides a stable adjustment reference for the adjusting screw 60. The tension adjusting mechanism, in conjunction with the quick-release structure 5 and the correction diameter structure, is integrated with the profile to jointly ensure the efficient, stable, and long-lasting operation of the conveying equipment.

[0021] Furthermore, in this embodiment, the correction path structure is a guide bar 21. The guide bar 21 is located on the inner sidewall of the annular conveyor belt 2 and extends along its length. The guide bar 21 is positioned and fitted against the roller body 40 and the drive roller 31. Therefore, the guide bar 21 serves as a positional constraint, fitting against the roller body 40 and the drive roller 31 respectively, thereby forming a lateral constraint and preventing the annular conveyor belt from deviating.

[0022] Furthermore, in this embodiment, detection sensors are provided on both sides of the support frame 1. These sensors are electrically connected to the controller of the drive motor 30. The sensors detect when the deviation of the annular conveyor belt 2 exceeds a preset threshold, and then send an electrical signal to control the drive motor 31 to decelerate or stop. Thus, the support frame 1 serves to mount and fix the detection sensors, which detect the edge position of the annular conveyor belt 2 and transmit this position information to the controller of the drive motor 30. The controller then controls the start and stop of the drive motor 30. These components work together to form a closed-loop protection mechanism against conveyor belt deviation.

[0023] The working principle of this utility model is as follows: The drive motor 30 drives the transmission roller 31 to rotate via a belt drive structure. The friction between the transmission roller 31 and the annular conveyor belt 2 drives the conveyor belt to circulate continuously, achieving continuous material transport. The support frame 1 provides stable support for the entire system. The adjusting roller assembly 4, through the roller body 40 and the tension adjustment mechanism 6, and the rotating adjusting screw 60, can precisely adjust the roller position and the tension of the conveyor belt to prevent slippage. The guide strip 21 on the inner side of the annular conveyor belt is in a limited fit with the roller body and the transmission roller 31, and with the chamfered edge structure of the roller, forms a physical constraint to prevent the conveyor belt from deviating. Detection sensors on both sides of the support frame monitor the conveyor belt position in real time. When the deviation exceeds a preset threshold, a signal is immediately sent to the motor controller, which then drives the motor to decelerate or stop, achieving safety protection.

[0024] It should be understood that the terms "first," "second," etc., are used in this utility model to describe various information, but this information should not be limited to these terms. These terms are only used to distinguish information of the same type from each other. For example, without departing from the scope of this utility model, "first" information can also be referred to as "second" information, and similarly, "second" information can also be referred to as "first" information. In addition, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] The above embodiments do not limit the scope of protection of this utility model. All equivalent modifications and variations made by those skilled in the art without departing from the overall concept of this utility model shall still fall within the scope of this utility model.

Claims

1. A quick-release conveyor belt with a correction diameter, comprising a support frame (1) and a ring conveyor belt (2), characterized in that, The support frame (1) is provided with a drive roller assembly (3) and an adjusting roller assembly (4) at both ends. The annular conveyor belt (2) is looped and connected between the drive roller assembly (3) and the adjusting roller assembly (4). The adjusting roller assembly (4) includes a roller body (40). The two ends of the roller body (40) are provided with a correction diameter structure to prevent the annular conveyor belt (2) from running off-center. The edge of the roller body (40) is provided with a chamfer structure. The support frame (1) and the adjusting roller assembly (4) are connected and fixed by a quick-release structure (5).

2. The quick-release conveyor belt with a correction diameter according to claim 1, characterized in that, The quick-release structure (5) includes a quick-release slot (50) integrally formed on the support frame (1) and a quick-release block (51) disposed at the end of the roller body (40). The quick-release slot (50) is an L-shaped slot, and the quick-release block (51) is in a limiting fit with the quick-release slot (50).

3. A quick-release conveyor belt with a correction diameter according to claim 1, characterized in that, The drive roller assembly (3) includes a drive motor (30) and a transmission roller (31). The output end of the drive motor (30) is connected to the transmission roller (31) via a belt drive structure.

4. A quick-release conveyor belt with a correction diameter according to claim 1, characterized in that, The end of the adjusting roller assembly (4) is also provided with a tension adjusting mechanism (6). The tension adjusting mechanism (6) includes an adjusting screw (60) and a fixed seat (61). The fixed seat (61) is mounted on the support frame (1). The adjusting screw (60) passes through the end of the roller body (40) and is threadedly engaged with the fixed seat (61) to adjust the tension of the annular conveyor belt (2).

5. A quick-release conveyor belt with a correction diameter according to claim 3, characterized in that, The correction path structure is a guide bar (21). The guide bar (21) is located on the inner side wall of the annular conveyor belt (2) and extends along its length. The guide bar (21) is in a limited fit with the roller body (40) and the transmission roller (31).

6. A quick-release conveyor belt with a correction diameter according to claim 3, characterized in that, The support frame (1) is provided with detection sensors on both sides. The detection sensors are electrically connected to the controller of the drive motor (30). The detection sensors are used to detect when the deviation of the annular conveyor belt (2) exceeds a preset threshold, and send an electrical signal to control the drive motor (30) to decelerate or stop.

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