A kind of anti-deviation mechanism for conveyor belt

CN224869217UActive Publication Date: 2026-10-20KUNMING UNIV OF SCI & TECH
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Patent Information

Application Number
CN202522578146.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-04
Publication Date
2026-10-20
Estimated Expiration
2035-12-04

AI Technical Summary

Technical Problem

[0003]传统的传送带通常会在端部的传动辊处设置纠偏结构,利用螺杆的方式将传动辊的角度调节,达到纠偏的效果,但是此方式需要工作人员定时检查,并利用手动调节传动辊的位置,不仅难以实时保障传送带的稳定输送,而且工作人员定时检测增加了人力成本

Benefits of technology

[0013]1、本实用新型通过设置纠偏机构,具体是电动推杆一启动带动连接块运动,则推轴会在支架上的直槽口内滑动,从而将支架推动或拉动,此时支架会带动旋转座一起转动,旋转座会带动纠偏辊以旋转的方式运动,从而调节纠偏辊的角度,将传送带进行纠偏处理,此方式能够使传送带被实时监测调节,不需要工作人员频繁检查,减少人力成本。

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Abstract

The utility model discloses a kind of deviation-preventing mechanisms for conveyor belt, it is related to conveying equipment technical field.The utility model includes conveying seat, conveying seat inside is provided with conveyor belt, the bottom fixed connection of conveying seat has base, further include: deviation rectification mechanism, the deviation rectification mechanism is arranged in the inside of base, the deviation rectification mechanism includes the rotary seat of being arranged in the center of conveying seat bottom, the deviation rectification mechanism is rotated and is connected with deviation rectification roller in rotary seat top.The utility model is by being arranged deviation rectification mechanism, specifically is electric push rod one starts to drive connecting block movement, then push axle will slide in the straight slot of bracket, to push bracket or pull, bracket will drive rotary seat to rotate simultaneously, rotary seat will drive deviation rectification roller to rotate and move, to adjust the angle of deviation rectification roller, the deviation rectification of conveyor belt is handled, this mode can make conveyor belt be monitored and adjusted in real time, without staff frequent inspection, reduce manpower cost.
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Description

Technical Field

[0001] This utility model belongs to the field of conveyor equipment technology, and in particular relates to an anti-deviation mechanism for conveyor belts. Background Technology

[0002] A conveyor belt is a mechanical component that uses friction as a driving medium to transport materials continuously. It can form a material conveying process on a certain conveying line, from the initial feeding point to the final unloading point.

[0003] Traditional conveyor belts typically have a correction structure at the drive rollers at the ends, using screws to adjust the angle of the drive rollers to achieve the correction effect. However, this method requires staff to check regularly and manually adjust the position of the drive rollers, which not only makes it difficult to ensure the stable conveyor belt in real time, but also increases labor costs due to the need for staff to check regularly. Utility Model Content

[0004] The purpose of this invention is to provide an anti-deviation mechanism for conveyor belts. Specifically, when an electric push rod is activated, it drives the connecting block to move. The push shaft then slides within a straight groove on the support, pushing or pulling the support. This causes the support to rotate, which in turn drives the correction roller to rotate, thus adjusting the angle of the correction roller and correcting the conveyor belt's deviation. This method enables real-time monitoring and adjustment of the conveyor belt, eliminating the need for frequent checks by personnel and reducing labor costs. It also solves the problem of traditional conveyor belts typically using a correction structure at the end of the drive roller. This correction structure usually uses a screw to push the end of the drive roller, causing it to deviate and achieve the correction effect. However, this method requires regular checks and manual adjustment of the drive roller's position, which not only makes it difficult to ensure stable conveyor belt transport in real time but also increases labor costs due to the need for regular checks.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to an anti-deviation mechanism for conveyor belts, comprising a conveyor base, wherein a conveyor belt is disposed inside the conveyor base, and a base is fixedly connected to the bottom of the conveyor base, and further comprising:

[0007] The correction mechanism is located inside the base. It includes a rotating seat at the center of the bottom of the conveyor seat, a correction roller rotatably connected to the top of the rotating seat, a photoelectric correction sensor fixedly connected to the front inner side of the conveyor seat, an electric push rod fixedly connected to the bottom inner side of the base, a bracket fixedly connected to the bottom of the rotating seat, a straight groove opened inside the bracket, a connecting block fixedly connected to the output end of the electric push rod, a push shaft fixedly connected to the bottom of the connecting block, and a fixed shaft fixedly connected to the center of the bottom of the rotating seat. A limit post is rotatably connected to the outside of the fixed shaft via a bearing.

[0008] The rotating seat rotates around the limiting column via a fixed shaft, and the outer surface of the correction roller contacts the conveyor belt.

[0009] Furthermore, the bracket has an L-shaped structure, with a gap between the bottom of the bracket and the base. The push shaft is slidably connected inside the straight groove, and a gap is left between the bottom of the connecting block and the bracket. The bottom of the limiting post is fixedly connected to the inner bottom of the base. The limiting post cooperates with the fixed shaft to support and limit the rotating seat. Since the push shaft slides inside the straight groove, the bracket can be pushed smoothly. Since the bottom of the rotating seat rotates on the limiting post through the fixed shaft, the rotating seat will drive the correction roller to move in a rotating manner, thereby adjusting the angle of the correction roller.

[0010] Furthermore, a tension adjustment mechanism is provided on the outer side of the rotating seat. The tension adjustment mechanism includes two lifting seats located on the left and right sides of the rotating seat. Tension rollers are rotatably connected to the lifting seats, and tension detectors are installed at the ends of the tension rollers. Two slide rods are fixedly connected to the bottom of each of the two lifting seats, and a base plate is fixedly connected to the bottom of the four slide rods. An electric push rod is fixedly connected to the bottom of the base. When the base plate is raised or lowered, it will drive the two lifting seats to move simultaneously through the four slide rods.

[0011] Furthermore, the bottom output end of the electric push rod two is fixedly connected to the top of the base plate via a flange. The slide rod slides through the base and extends to the outside. The slide rod is used to limit the lifting seat. The outer surface of the tension roller contacts the inner side of the conveyor belt. The two tension rollers cooperate with the correction roller to adjust the tension of the conveyor belt. The photoelectric correction sensor is set above the correction roller. The correction roller and the two tension rollers are arranged in a triangle. The correction roller and the two tension rollers cooperate with each other to make the tension roller smoothly adjust the tension of the conveyor belt. Moreover, by adjusting the tension, the adjustment of the correction roller can be more precise.

[0012] This utility model has the following beneficial effects:

[0013] 1. This utility model sets up a correction mechanism. Specifically, when the electric push rod is started, it drives the connecting block to move. The push shaft will slide in the straight groove on the bracket, thereby pushing or pulling the bracket. At this time, the bracket will drive the rotating seat to rotate together. The rotating seat will drive the correction roller to rotate, thereby adjusting the angle of the correction roller and correcting the conveyor belt. This method can make the conveyor belt monitored and adjusted in real time, eliminating the need for frequent inspections by staff and reducing labor costs.

[0014] 2. This utility model, by setting a tension adjustment mechanism, specifically, when the electric push rod is activated, it drives the base plate to move up or down. The base plate will then drive the four sliding rods to move together. At this time, the two lifting seats will drive the two tension rollers to rise and fall together, thereby adjusting the tension of the conveyor belt to the set range. This not only ensures the stable conveying of materials, but also improves the correction effect of the correction rollers.

[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a front view cross-sectional structural diagram of the conveyor seat of this utility model;

[0018] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 3 This utility model Figure 1 A magnified structural diagram of A in the middle;

[0020] Figure 4 This is a schematic diagram of the inner structure of the conveyor seat of this utility model;

[0021] Figure 5 This is a cross-sectional view of the left side of the base of this utility model.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 1. Conveyor seat; 11. Conveyor belt; 12. Base; 121. Electric push rod one; 2. Correction mechanism; 21. Rotary seat; 211. Fixed shaft; 212. Limiting post; 22. Correction roller; 23. Photoelectric correction sensor; 24. Bracket; 241. Straight groove; 25. Connecting block; 251. Push shaft; 3. Tension adjustment mechanism; 31. Lifting seat; 32. Tension roller; 33. Tension detector; 34. Slide rod; 35. Base plate; 36. Electric push rod two. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] See Figures 1-5 As shown, this utility model is an anti-deviation mechanism for a conveyor belt, including a conveyor seat 1, a conveyor belt 11 disposed inside the conveyor seat 1, a base 12 fixedly connected to the bottom of the conveyor seat 1, and further including:

[0026] The correction mechanism 2 is located inside the base 12. The correction mechanism 2 includes a rotating seat 21 located at the center of the bottom of the conveyor seat 1. A correction roller 22 is rotatably connected to the top of the rotating seat 21. A photoelectric correction sensor 23 is fixedly connected to the front inner side of the conveyor seat 1. An electric push rod 121 is fixedly connected to the bottom inner side of the base 12. A bracket 24 is fixedly connected to the bottom of the rotating seat 21. A straight groove 241 is opened inside the bracket 24. A connecting block 25 is fixedly connected to the output end of the electric push rod 121. A push shaft 251 is fixedly connected to the bottom of the connecting block 25. A fixed shaft 211 is fixedly connected to the center of the bottom of the rotating seat 21. A bearing passes through the outer side of the fixed shaft 211. The rotatable connection is limited by the post 212; when the electric push rod 121 is started, it drives the connecting block 25 to move, and the push shaft 251 will slide in the straight groove 241 on the bracket 24, thereby pushing or pulling the bracket 24. At this time, the bracket 24 will drive the rotating seat 21 to rotate together, and the rotating seat 21 will drive the correction roller 22 to rotate, thereby adjusting the angle of the correction roller 22 and correcting the conveyor belt 11. This method allows the conveyor belt 11 to be monitored and adjusted in real time, without the need for frequent inspection by staff, reducing labor costs; the rotating seat 21 rotates around the post 212 via the fixed shaft 211, and the outer surface of the correction roller 22 contacts the conveyor belt 11.

[0027] The bracket 24 is L-shaped, with a gap between the bottom of the bracket 24 and the base 12. The push shaft 251 is slidably connected inside the straight groove 241. There is a gap between the bottom of the connecting block 25 and the bracket 24. The bottom of the limiting post 212 is fixedly connected to the bottom of the inner side of the base 12. The limiting post 212 and the fixed shaft 211 cooperate to support and limit the rotating seat 21.

[0028] A tension adjustment mechanism 3 is provided on the outer side of the rotating seat 21. The tension adjustment mechanism 3 includes two lifting seats 31 located on the left and right sides of the rotating seat 21. Tension rollers 32 are rotatably connected to the lifting seats 31. Tension detectors 33 are installed at the ends of the tension rollers 32. Two slide rods 34 are fixedly connected to the bottom of each of the two lifting seats 31. A base plate 35 is fixedly connected to the bottom of the four slide rods 34. An electric push rod 36 is fixedly connected to the bottom of the base 12. When the electric push rod 36 is activated, it drives the base plate 35 to move up or down. The base plate 35 will then drive the four slide rods 34 to move together. At this time, the two lifting seats 31 will drive the two tension rollers 32 to rise and fall together, thereby adjusting the tension of the conveyor belt 11 to the set range. This not only ensures the stable conveying of materials, but also improves the correction effect of the correction roller 22.

[0029] The bottom output end of the electric push rod 36 is fixedly connected to the top of the base plate 35 via a flange. The slide rod 34 slides through the base 12 and extends to the outside. The slide rod 34 is used to limit the lifting seat 31. The outer surface of the tension roller 32 contacts the inner side of the conveyor belt 11. The two tension rollers 32 cooperate with the correction roller 22 to adjust the tension of the conveyor belt 11. The photoelectric correction sensor 23 is set above the correction roller 22. The correction roller 22 and the two tension rollers 32 are arranged in a triangle.

[0030] One specific application of this embodiment is:

[0031] When the conveyor belt 11 is conveying materials, the photoelectric correction sensor 23 monitors the position of the conveyor belt 11 in real time and feeds back to the controller. When the conveyor belt 11 needs to be corrected, the controller controls the electric push rod 121 to start and drive the connecting block 25 to move. The push shaft 251 will slide in the straight groove 241 on the bracket 24, thereby pushing or pulling the bracket 24. At this time, the bracket 24 will drive the rotating seat 21 to rotate together. Since the bottom of the rotating seat 21 rotates on the limit post 212 through the fixed shaft 211, the rotating seat 21 will drive the correction roller 22 to rotate, thereby adjusting the angle of the correction roller 22 and correcting the conveyor belt 11. The correction roller 22 and the two tension rollers 32 can smoothly adjust the conveyor belt 11. This method can make the conveyor belt 11 monitored and adjusted in real time, without the need for frequent inspection by the staff, reducing labor costs. The photoelectric correction sensor 23 is model PS-400S.

[0032] Meanwhile, the tension detector 33 on the lifting seat 31 will detect the tension of the conveyor belt 11. The tension detector 33 is a UNITTA U-507 / U-508. The detected tension is then fed back to the controller. When the tension needs to be adjusted, the controller controls the electric push rod 36 to start. The electric push rod 36 drives the base plate 35 to move up or down. The base plate 35 will drive the four slide rods 34 to move together. At this time, the two lifting seats 31 will drive the two tension rollers 32 to rise and fall together, thereby adjusting the tension of the conveyor belt 11 to the set range. This not only ensures the stable conveying of materials, but also improves the correction effect of the correction roller 22.

[0033] It should be noted that the control of the electric push rod 121, the photoelectric correction sensor 23, the tension detector 33 and the electric push rod 36 in this application are all achieved by using a program set in the control panel and inputting relevant parameters as needed for automated control. This control method can be achieved using existing technologies, such as PLC.

[0034] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0035] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A mechanism for preventing belt misalignment, comprising a conveyor seat (1), wherein a conveyor belt (11) is disposed inside the conveyor seat (1), and a base (12) is fixedly connected to the bottom of the conveyor seat (1), characterized in that, Also includes: The correction mechanism (2) is located inside the base (12). The correction mechanism (2) includes a rotating seat (21) located at the center of the bottom of the conveyor seat (1). The top of the rotating seat (21) is rotatably connected to a correction roller (22). The front of the inner side of the conveyor seat (1) is fixedly connected to a photoelectric correction sensor (23). The bottom of the inner side of the base (12) is fixedly connected to an electric push rod (121). The bottom of the rotating seat (21) is fixedly connected to a bracket (24). The bracket (24) has a straight groove (241) inside. The output end of the electric push rod (121) is fixedly connected to a connecting block (25). The bottom of the connecting block (25) is fixedly connected to a push shaft (251). The center of the bottom of the rotating seat (21) is fixedly connected to a fixed shaft (211). The outside of the fixed shaft (211) is rotatably connected to a limit post (212) through a bearing. The rotating seat (21) rotates around the limiting post (212) via a fixed shaft (211), and the outer surface of the correction roller (22) contacts the conveyor belt (11).

2. The anti-deviation mechanism for a conveyor belt according to claim 1, characterized in that, The bracket (24) is L-shaped, and there is a gap between the bottom of the bracket (24) and the base (12). The push shaft (251) is slidably connected inside the straight groove (241), and there is a gap between the bottom of the connecting block (25) and the bracket (24).

3. The anti-deviation mechanism for a conveyor belt according to claim 2, characterized in that, The bottom of the limiting post (212) is fixedly connected to the bottom of the inner side of the base (12). The limiting post (212) and the fixed shaft (211) are used to support and limit the rotating seat (21).

4. The anti-deviation mechanism for a conveyor belt according to claim 3, characterized in that, A tension adjustment mechanism (3) is provided on the outside of the rotating seat (21). The tension adjustment mechanism (3) includes two lifting seats (31) located on the left and right sides of the rotating seat (21). A tension roller (32) is rotatably connected to the lifting seat (31). A tension detector (33) is installed at the end of the tension roller (32). Two slide rods (34) are fixedly connected to the bottom of each of the two lifting seats (31). A base plate (35) is fixedly connected to the bottom of the four slide rods (34). An electric push rod (36) is fixedly connected to the bottom of the base (12).

5. The anti-deviation mechanism for a conveyor belt according to claim 4, characterized in that, The bottom output end of the electric push rod (36) is fixedly connected to the top of the base plate (35) via a flange, and the slide rod (34) slides through the base (12) and extends to the outside.

6. A conveyor belt anti-deviation mechanism according to claim 4, characterized in that, The slide bar (34) is used to limit the lifting seat (31). The outer surface of the tension roller (32) contacts the inner side of the conveyor belt (11). The two tension rollers (32) cooperate with the correction roller (22) to adjust the tension of the conveyor belt (11).

7. The anti-deviation mechanism for a conveyor belt according to claim 4, characterized in that, The photoelectric correction sensor (23) is positioned above the correction roller (22), which is arranged in a triangular configuration with the two tension rollers (32).